CN110518498A - A kind of construction method of gantry inner cable sequencing laying - Google Patents
A kind of construction method of gantry inner cable sequencing laying Download PDFInfo
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- CN110518498A CN110518498A CN201910743649.5A CN201910743649A CN110518498A CN 110518498 A CN110518498 A CN 110518498A CN 201910743649 A CN201910743649 A CN 201910743649A CN 110518498 A CN110518498 A CN 110518498A
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- solidus
- robot
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- traction
- cable
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
- H02G1/08—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle through tubing or conduit, e.g. rod or draw wire for pushing or pulling
- H02G1/081—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle through tubing or conduit, e.g. rod or draw wire for pushing or pulling using pulling means at cable ends, e.g. pulling eyes or anchors
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- Bridges Or Land Bridges (AREA)
Abstract
The invention belongs to pipe gallery affiliated facility technical field of construction, disclose a kind of gantry inner cable laying and construction method, comprising the following steps: Step 1: preparation；Step 2: installment work；Step 3: cable laying: setting traction rope by traction robot volume, drive the cable on wire barrow and wire barrow to move backward, carry out setting-out work；When unwrapping wire distance reaches fastening spacing, traction machine human hair send solidus order to solidus robot, installs wire fixer on cable by solidus robot, carries out solidus work；After the completion of solidus, solidus robot sends solidus and completes order to traction robot, carries out setting-out work by traction robot, recycles unwrapping wire and solidus work, until cable laying is completed.The height that cable laying may be implemented in the present invention is intelligent, and the human factor for avoiding cable laying influences, and can be widely applied to cable laying of bridge frame construction field.
Description
Technical field
The invention belongs to pipe gallery affiliated facility technical field of construction, and in particular to a kind of gantry inner cable cable laying operation
Method.
Background technique
Pipe gallery is generally all built with urban road simultaneously, and the section in single cabin is small, and the effective passage width in channel is less than 2
Rice, and the cables such as distribution used in pipe gallery affiliated facility, control are generally placed upon in the top side wall gantry of cabin, are difficult with existing
Some wire barrows carry out unwrapping wire, typically using artificial laying.After manual work is on the ground unfolded cable, bridge is placed into
In frame, finally also row's cable, separated time, binding are carried out to the multi-cable for being put into gantry.Working efficiency is low, complex procedures.
Since pipe gallery section depth varies less, gantry can be made straight line row.Meanwhile pipe gallery is general
Fire compartment design is no more than 200 meters, and the design of this independent tank partitioned organization is so that cabin auxiliary facility (such as lamps and lanterns, blower
Deng) negligible amounts, electricity consumption is smaller, and personal cable diameter is usually no more than 16 square millimeters, therefore is also the intelligence of cable laying
Energyization creates condition.
Summary of the invention
The present invention lays the low technical problem of effect to solve existing pipe gallery gantry inner cable, provides a kind of cable
Sequencing laying and construction method.
In order to solve the above-mentioned technical problem, a kind of the technical solution adopted by the present invention are as follows: gantry inner cable cable laying operation side
Method, which comprises the following steps:
Step 1: preparation: according to the length of construction section gantry and the radical of required cabling, solidus needed for calculating
The quantity and cable of device fasten spacing, while determining the decorating position of cable reel, determine the quantity of pulley blocks and lay position
It sets, determines the fixation position of traction robot, and according to cable reel, gantry and the positional relationship calculating traction rope for drawing robot
Length and elongated laying traction rope；
Step 2: installment work: cable reel and pulley blocks are fixed in front of gantry head end according to preset position, in gantry first section
Solidus robot is fixed in position, while installing wire barrow at solidus robot rear, and the cable on cable reel is passed through pulley
It is fixed on wire barrow after group, solidus robot, while traction rope one end section being fixed on wire barrow, at gantry end rear
The traction rope other end is fixed in traction robot by fixed traction robot；
Step 3: cable laying: setting traction rope by traction robot volume, the cable on wire barrow and wire barrow is driven to transport backward
It is dynamic, carry out setting-out work；When unwrapping wire distance reaches fastening spacing, traction machine human hair send solidus order to solidus robot, leads to
It crosses solidus robot and wire fixer is installed on cable, carry out solidus work；After the completion of solidus, solidus robot sends solidus and completes
Order carries out setting-out work by traction robot, recycles unwrapping wire and solidus work, until cable laying is complete to traction robot
At.
The traction robot includes rotary machine, unwrapping wire controller and the first signal transceiver, and the traction rope is fixed on
On rotary machine, the unwrapping wire controller carries out setting-out work for controlling rotary machine, is also used to send solidus order to described solid
Line robot；
The solidus robot includes wire fixing device, solidus controller and second signal transceiver, the second signal transceiver
For receiving the solidus order sent of traction machine human hair and being sent to the solidus controller, the solidus controller is used for
According to the solidus order that the traction machine human hair is sent, control wire fixing device carries out solidus work.
The wire fixing device includes wire fixing device ontology and is arranged in the intrinsic driving means of wire fixing device, card line device
And wire fixer, the wire fixer include buckle and bottom plate, the buckle and bottom plate are located at the intrinsic upper slot of wire fixing device
In lower slot, card line device and driving means are located at the two sides of the wire fixing device ontology, and the driving means is for pushing away
Dynamic buckle and bottom plate are moved to the direction of card line device, and the card line device is for pushing buckle and bottom plate to transport to cable direction
It is dynamic, it is fastened on buckle on bottom plate and forms wire fixer.
It is provided with anti-tripping on the buckle, is provided on bottom plate and is disengaged from the groove with the anti-of anti-tripping cooperation, the bottom plate
Bottom is additionally provided with ball.
The setting-out work and solidus work is alternately.
A kind of gantry inner cable laying and construction method, further includes:
Step 4: traction machine human hair send completion to instruct to solidus robot after the completion of cable laying, meanwhile, draw robot
Voice prompting is issued with solidus robot, construction personnel carries out dismounting work.
The cost of construction method of the invention and being analyzed as follows for effect:
It is analyzed for laying 8 disk, 1 km cable.
Use paying-off robot unwrapping wire:
It is artificial: 3 people (for 2 people in head end, 1 people is in end), 200*3=600 yuan/day
It is mechanical: paying-off robot, 1600 yuan/day of machine-team
Material: 1 km of traction rope, 100 yuan/root
Other: diesel oil, the electricity charge, 200 yuan/day
8 disks are laid simultaneously, complete to need 4 hours.Expense is 1300 yuan.
Conventional artificial unwrapping wire:
It is artificial: 4 people (1 people sees cable reel, and 2 people lift cable into gantry, the fixed cable of 1 people), 200*4=800 yuan/day
It is mechanical: wire barrow, 300 yuan/day of machine-team
Other: 200 yuan/day of oil plant
Single-deck laying needs 2 hours, completes 8 disks and needs 16 hours.Expense is 2600 yuan.
By being analyzed above as it can be seen that the use of paying-off robot expense being the half of conventional unwrapping wire, and effect is conventional unwrapping wire
Four times.
Therefore, compared with the prior art, the invention has the following beneficial effects:
1, height intelligence, unwrapping wire overall process sequencing, the human factor for avoiding cable laying influence.
2, process is integrated, has accomplished unwrapping wire, solidus one-pass molding, has avoided secondary operation.
3, craftsmanship is high, and cable sequencing laying ensures technique beauty, it can be ensured that the fixation position of every cable.
4, at low cost, construction cost can be reduced using paying-off robot.
5, effect is high, and construction efficiency can be improved using paying-off robot.
Detailed description of the invention
Fig. 1 is gantry inner cable sequencing cable laying operation schematic diagram provided in an embodiment of the present invention；
Fig. 2 is the top view of wire barrow in the embodiment of the present invention；
Fig. 3 is the sectional schematic diagram of wire fixing device in the embodiment of the present invention；
Fig. 4 is the structural schematic diagram of wire fixer in the embodiment of the present invention；
Fig. 5 is traction robot main program flow chart of the invention；
In figure: 1- gantry；2- solidus robot；3- wire barrow；4- draws robot；5- cable reel；6- wireless signal transmitting-receiving dress
It sets；7- cable；8- wire fixer；9- traction rope；10- construction personnel；11- pulley blocks；12- cable fastens spacing, and 13 fill for solidus
Ontology is set, 14 be driving means, and 15 be card line device, and 16 be wire fixer, and 17 be buckle, and 18 be bottom plate, and 19 be ball.
Specific embodiment
It in order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below will be in the embodiment of the present invention
Technical solution be clearly and completely described, it is clear that described embodiment is a part of the embodiments of the present invention, without
It is whole embodiments；Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work
Every other embodiment obtained is put, shall fall within the protection scope of the present invention.
As shown in Figure 1 and 2, the embodiment of the invention provides a kind of gantry inner cable laying and construction method, used in this method
Construction equipment include traction robot 4, solidus robot 2, wire barrow 3, cable reel 5 and traction rope 9；It specifically includes following
Step:
Step 1: preparation: according to the length of construction section gantry and the radical of required cabling, solidus needed for calculating
The quantity and cable of device fasten spacing, while determining the decorating position of cable reel, determine the quantity of pulley blocks and lay position
It sets, determines the fixation position of traction robot, and according to cable reel, gantry and the positional relationship calculating traction rope for drawing robot
Length and elongated laying traction rope.
Specifically, the length of construction section gantry 1 is measured before construction, and determines the radical of the cabling 7 needed for this section,
The quantity of wire fixer 8 needed for being calculated according to the radical of the length of gantry 1 and cable 7.The erection position of cable reel 5 is determined simultaneously
It sets, the quantity and installation position of pulley blocks 11 is determined according to the positional relationship of cable reel 5 and gantry 1, it is ensured that cable is in corner
It is equipped with pulley blocks.The fixation position for determining traction robot 4, according to cable reel 5, gantry 1 and the position pass for drawing robot 4
System calculates the length of traction rope 9, and elongated laying traction rope.
In addition it is also necessary to determine and work out unwrapping wire program and solidus program.
In the present embodiment, traction robot includes rotary machine, unwrapping wire controller and the first signal transceiver, the traction rope
It is fixed on rotary machine, the unwrapping wire controller carries out setting-out work for controlling rotary machine, is also used to receive by the first signal
It sends out device and sends solidus order to the solidus robot.The solidus robot includes wire fixing device, solidus controller and second
Signal transceiver, the second signal transceiver are used to receive the solidus order that the traction machine human hair is sent and are sent to described
Solidus controller, the solidus controller are used for according to the solidus order sent of traction machine human hair, control wire fixing device into
The work of row solidus.
In the embodiment of the present invention, unwrapping wire instruction repertorie writes in traction robot as main program, is led according to program
Draw, workflow is as shown in Figure 5.Unwrapping wire program instruction is divided into traction instruction, solidus instructs two kinds, and traction robot is according to setting
Fixed unwrapping wire program carries out unwrapping wire traction, after the completion of traction, is instructed according to solidus to solidus robot and issues solidus instruction, simultaneously
Stop unwrapping wire program；Solidus robot, which is received, executes solidus program, program after the solidus instruction that traction machine human hair is sent
Go out to complete signal to traction machine human hair after being finished；Traction robot receives the completion signal from solidus robot
Afterwards, confirm that this section of unwrapping wire is completed, carry out lower section unwrapping wire program.That is, in the present embodiment, the setting-out work and solidus work
It is realized as robot and solidus robot alternately, is drawn by the first signal receiving/transmission device and second signal R-T unit
Signal interaction.
Wherein, cable fastening spacing 12 is written to unwrapping wire instruction after can predefining according to gantry space, cable radical
In, which can be adjusted according to different situations, i.e., cable fastening spacing 12 is a variable, and traction robot 4 is held every time
Row unwrapping wire program Shi Douhui changes fastening spacing according to the distance values preset；In addition it is also necessary to according to fastening 12 pairs of institutes of spacing
The cable 7 to be laid is segmented, and unwrapping wire order parameter is worked out；Then unwrapping wire order parameter is inputted in traction robot 4.
Specifically, rotary machine can control rotary machine by the program in unwrapping wire controller based on being twisted machine
Clutch controlled, that is, be arranged a contactor come control clutch whether clutch.When the starting of unwrapping wire program, reel is dynamic
Make, volume sets traction rope, pulls wire barrow to gantry end movement, carries out unwrapping wire movement, reel volume sets circle number and reaches fastening distance
When, start clutch, terminate unwrapping wire program, in addition, traction robot sets circle number by the volume of rotary machine, can determine and automatically determine
Unwrapping wire length, and then realize the automatic control to fastening distance.
Specifically, as shown in Fig. 3 ~ 4, the wire fixing device includes wire fixing device ontology 13 and is arranged in wire fixing device ontology
Driving means 14, card line device 15 and wire fixer 16 in 13, the wire fixer 16 include buckle 17 and bottom plate 18, the buckle
17 and bottom plate 18 be located in the upper slot in wire fixing device ontology 13 and lower slot, card line device 15 and driving means 14 distinguish position
In the two sides of the wire fixing device ontology 11, the driving means 14 is for pushing buckle 17 and bottom plate 18 to card line device 15
Direction movement, the card line device 15 make buckle be fastened on shape on bottom plate for pushing buckle 17 and bottom plate 18 to move to cable 7
At wire fixer 16.Wire fixer bottom plate and buckle transmit in wire fixing device ontology, and push to wire blocking port by driving means 14
On, the wire fixer that transmission comes can be stuck on cable by the card line device above and below wire blocking port.
Specifically, as shown in figure 4, in the present embodiment, be provided on the buckle it is anti-tripping, be provided on bottom plate with it is described
The anti-of anti-tripping cooperation is disengaged from the groove, and the bottom base plate is additionally provided with ball 19.Bottom plate and buckle use duroplasts, and ball uses steel
Pearl.Bottom plate and buckle can be by cable clampings by special groove design.It is that cable drives wire fixer when due to cabling
It is slided in gantry, so ball design in wire fixer bottom, which can reduce wire fixer, slides generated frictional force in cable trough,
Wire fixer is prevented to be subjected to displacement with cable.
Step 2: installment work: as shown in Figure 1 and 2, fixed in front of gantry head end according to preset position cable reel and
Pulley blocks install wire barrow in the fixed solidus robot in gantry first section position, while at solidus robot rear, and by cable reel
On cable pass through pulley blocks, be fixed on wire barrow after solidus robot, while traction rope one end section is fixed on wire barrow
On, in gantry end rear fixed traction robot, the traction rope other end is fixed in traction robot.In addition it is also necessary to
Enough installation wire fixers in solidus robot.
Step 3: cable laying: traction rope is set by traction robot volume, drive cable on wire barrow and wire barrow to
After move, carry out setting-out work；When unwrapping wire distance reaches fastening spacing, traction machine human hair send solidus order to solidus machine
People installs wire fixer by solidus robot on cable, carries out solidus work；After the completion of solidus, solidus robot sends solid
Line completes order to traction robot, carries out setting-out work by traction robot, unwrapping wire and solidus work is recycled, until cable
Laying is completed.
Step 4: traction machine human hair send completion to instruct to solidus robot after the completion of cable laying, meanwhile, dragger
Device people and solidus robot issue voice prompting, and construction personnel carries out robot after receiving prompt and attachment removes work.
Construction method provided by the invention is constructed for the pipe gallery first stage of the project cable laying of the East Taiyuan City Jin Yuan, is had
Effect improves gantry inner cable laying working efficiency, reduces construction cost, shortens the completion time of project, and gantry inner cable is whole
Neat beautiful, every cable position is clear, avoids phenomena such as cable intersects in gantry, stacks, substantially increases technique
It is horizontal.The case where being especially suitable for this construction operation faciostenosis of pipe gallery.The popularization of this technology can be relieved domestic pipe gallery
Construction duration universal nervous pressure.This technology will continue to apply in the Taiyuan City East Jin Yuan pipe gallery the second stage of the project
In, and by tissue professional technician training, learning and communication, by the Technique Popularizing into my company other integrated pipes of target
Corridor project.It was verified that construction method provided by the invention is technologically advanced, practical, economic and environment-friendly, working procedure arranges spirit
It is living, the blank of China's gantry inner cable intelligence cable laying operation technology is filled up, promotion prospect is good.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (6)
1. a kind of gantry inner cable laying and construction method, which comprises the following steps:
Step 1: preparation: according to the length of construction section gantry and the radical of required cabling, solidus needed for calculating
The quantity and cable of device fasten spacing, while determining the decorating position of cable reel, determine the quantity of pulley blocks and lay position
It sets, determines the fixation position of traction robot, and according to cable reel, gantry and the positional relationship calculating traction rope for drawing robot
Length and elongated laying traction rope；
Step 2: installment work: cable reel and pulley blocks are fixed in front of gantry head end according to preset position, in gantry first section
Solidus robot is fixed in position, while installing wire barrow at solidus robot rear, and the cable on cable reel is passed through pulley
It is fixed on wire barrow after group, solidus robot, while traction rope one end section being fixed on wire barrow, at gantry end rear
The traction rope other end is fixed in traction robot by fixed traction robot；
Step 3: cable laying: setting traction rope by traction robot volume, the cable on wire barrow and wire barrow is driven to transport backward
It is dynamic, carry out setting-out work；When unwrapping wire distance reaches fastening spacing, traction machine human hair send solidus order to solidus robot, leads to
It crosses solidus robot and wire fixer is installed on cable, carry out solidus work；After the completion of solidus, solidus robot sends solidus and completes
Order carries out setting-out work by traction robot, recycles unwrapping wire and solidus work, until cable laying is complete to traction robot
At.
2. a kind of gantry inner cable laying and construction method according to claim 1, which is characterized in that the traction robot
Including rotary machine, unwrapping wire controller and the first signal transceiver, the traction rope is fixed on rotary machine, the unwrapping wire controller
Setting-out work is carried out for controlling rotary machine, is also used to send solidus order to the solidus robot；
The solidus robot includes wire fixing device, solidus controller and second signal transceiver, the second signal transceiver
For receiving the solidus order sent of traction machine human hair and being sent to the solidus controller, the solidus controller is used for
According to the solidus order that the traction machine human hair is sent, control wire fixing device carries out solidus work.
3. a kind of gantry inner cable laying and construction method according to claim 2, which is characterized in that the wire fixing device packet
It includes wire fixing device ontology and is arranged in the intrinsic driving means of wire fixing device, card line device and wire fixer, the wire fixer packet
Buckle and bottom plate are included, the buckle and bottom plate are located in the intrinsic upper slot of wire fixing device and lower slot, card line device and are pushed away
The two sides for sending device to be located at the wire fixing device ontology, the driving means is for pushing buckle and bottom plate to card line device
Direction movement, the card line device makes buckle be fastened on shape on bottom plate for pushing buckle and bottom plate to move to cable direction
At wire fixer.
4. a kind of gantry inner cable laying and construction method according to claim 3, which is characterized in that be arranged on the buckle
Have anti-tripping, is provided on bottom plate and is disengaged from the groove with the anti-of anti-tripping cooperation, the bottom base plate is additionally provided with ball.
5. a kind of gantry inner cable laying and construction method according to claim 1, which is characterized in that the setting-out work and
Solidus work is alternately.
6. a kind of gantry inner cable laying and construction method according to claim 1, which is characterized in that further include:
Step 4: traction machine human hair send completion to instruct to solidus robot after the completion of cable laying, meanwhile, draw robot
Voice prompting is issued with solidus robot, construction personnel carries out dismounting work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910743649.5A CN110518498B (en) | 2019-08-13 | 2019-08-13 | Construction method for programmed laying of cable in bridge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910743649.5A CN110518498B (en) | 2019-08-13 | 2019-08-13 | Construction method for programmed laying of cable in bridge |
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| Publication Number | Publication Date |
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| CN110518498A true CN110518498A (en) | 2019-11-29 |
| CN110518498B CN110518498B (en) | 2021-03-30 |
Family
ID=68625607
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910743649.5A Active CN110518498B (en) | 2019-08-13 | 2019-08-13 | Construction method for programmed laying of cable in bridge |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113036664A (en) * | 2021-03-31 | 2021-06-25 | 四川核保锐翔科技有限责任公司 | Underground pipe gallery cable laying method |
| CN115224635A (en) * | 2021-04-20 | 2022-10-21 | 中冶宝钢技术服务有限公司 | Cable synchronous laying method, device and system based on Internet of things and electronic equipment |
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| CN105226574A (en) * | 2015-11-05 | 2016-01-06 | 山西省工业设备安装有限公司 | Cable laying method and lay part |
| CN208015297U (en) * | 2018-03-06 | 2018-10-26 | 熊辉 | A kind of network communication wiring special circuit fixing device |
| CN208135598U (en) * | 2018-05-07 | 2018-11-23 | 舒长虹 | Power construction automatic paying-off device |
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| CN101478124A (en) * | 2009-02-18 | 2009-07-08 | 中建八局第一建设有限公司 | Automatic laying method for electric cable and apparatus thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113036664A (en) * | 2021-03-31 | 2021-06-25 | 四川核保锐翔科技有限责任公司 | Underground pipe gallery cable laying method |
| CN113036664B (en) * | 2021-03-31 | 2022-10-21 | 四川核保锐翔科技有限责任公司 | Underground pipe gallery cable laying method |
| CN115224635A (en) * | 2021-04-20 | 2022-10-21 | 中冶宝钢技术服务有限公司 | Cable synchronous laying method, device and system based on Internet of things and electronic equipment |
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| Publication number | Publication date |
|---|---|
| CN110518498B (en) | 2021-03-30 |
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