CN202413997U - Overhead conveying system of scraped car dismantling line - Google Patents

Overhead conveying system of scraped car dismantling line Download PDF

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CN202413997U
CN202413997U CN201120514192XU CN201120514192U CN202413997U CN 202413997 U CN202413997 U CN 202413997U CN 201120514192X U CN201120514192X U CN 201120514192XU CN 201120514192 U CN201120514192 U CN 201120514192U CN 202413997 U CN202413997 U CN 202413997U
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overhead
dismantling
scrapped
line
abandoned car
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陈志华
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Anhui Well Auto Techco ltd
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Anhui Well Auto Techco ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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    • Y02W30/56Reuse, recycling or recovery technologies of vehicles

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Abstract

本实用新型公开了一种报废汽车拆解线的高架输送系统,与拆解线的前拆输送系统连接,包括支撑高架和设在支撑高架上的滑线,支撑高架的一端为与所述前拆输送系统连接的报废汽车输入端,另一端为报废汽车输出端,在报废汽车输入端和报废汽车输出端设有升降机,在报废汽车输入端和报废汽车输出端之间设有通往发动机拆解工位和后桥拆解工位的出口,在支撑高架上设有沿滑线自动滑行的自行小车,自行小车抓取报废汽车从报废汽车输入端移至各个出口。采用此技术方案,实现与各个拆解工位的有效连接,将报废汽车通过自行小车快速移至各个拆解工位进行拆解,输送效率高,提高了整个报废汽车拆解线的拆解效率,而且由PLC控制,自动化程度高。

Figure 201120514192

The utility model discloses an elevated conveying system of a scrapped automobile dismantling line, which is connected with the front dismantling conveying system of the dismantling line, comprising a supporting elevated frame and a sliding line arranged on the supporting elevated frame, and one end of the supporting elevated frame is connected to the front The input end of scrapped cars connected to the dismantling conveying system, the other end is the output end of scrapped cars, there is a lift between the input end of scrapped cars and the output end of scrapped cars, and the engine disassembly port is provided between the input end of scrapped cars and the output end of scrapped cars. At the exit of the dismantling station and the rear axle dismantling station, a self-propelled trolley that slides automatically along the slide line is provided on the support elevated, and the self-propelled trolley grabs scrapped cars and moves them from the scrapped car input end to each exit. Adopt this technical scheme to realize effective connection with each dismantling station, quickly move scrapped cars to each dismantling station for dismantling by self-propelled trolley, with high conveying efficiency, which improves the dismantling efficiency of the entire scrapped car dismantling line , and controlled by PLC, the degree of automation is high.

Figure 201120514192

Description

报废汽车拆解线的高架输送系统Overhead conveyor system for scrapped car dismantling line

技术领域 technical field

本实用新型涉及报废汽车拆解线,具体地说,本实用新型涉及一种报废汽车拆解线的高架输送系统,用于将车体输送至各个拆解工位进行拆解。The utility model relates to a scrapped automobile dismantling line, in particular to an elevated conveying system of a scrapped automobile dismantling line, which is used for conveying the car body to each dismantling station for dismantling.

背景技术 Background technique

目前,随着汽车的产量和保有量的持续增长,报废汽车的数量也在持续增长,而现有的报废汽车拆解系统,缺少一个能够将各个拆解工位连接的连接系统,将报废汽车方便的输送至各个拆解工位依次进行拆解,避免人工的搬运,以提高工作效。At present, with the continuous growth of the production and ownership of automobiles, the number of scrapped automobiles is also increasing continuously. However, the existing scrapped automobile dismantling system lacks a connection system that can connect each dismantling station, and the scrapped automobiles It is conveniently transported to each dismantling station for dismantling in turn, avoiding manual handling and improving work efficiency.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种能够将各个拆解工位相连接、输送效率高的报废汽车拆解线的高架输送系统。The technical problem to be solved by the utility model is to provide an elevated conveying system for a scrapped automobile dismantling line that can connect each dismantling station and has high conveying efficiency.

为了解决上述技术问题,本实用新型所采用的技术方案是:一种报废汽车拆解线的高架输送系统,与拆解线的前拆输送系统连接,包括支撑高架和设在支撑高架上的滑线,支撑高架的一端为与所述前拆输送系统连接的报废汽车输入端,另一端为报废汽车输出端,在报废汽车输入端和报废汽车输出端设有升降机,在支撑高架上设有沿滑线自动滑行的自行小车,沿支撑高架的输送方向,在支撑高架的下方设有多个拆解工位,自行小车抓取报废汽车从报废汽车输入端移至各个拆解工位,并最终移至报废汽车输出端,所述升降机和自行小车与PLC模块连接。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: an elevated conveying system of a scrapped automobile dismantling line, which is connected with the front dismantling conveying system of the dismantling line, including a supporting elevated line, one end of the supporting elevated frame is the scrapped car input end connected to the front dismantling conveying system, and the other end is the scrapped car output end, a lift is provided at the scrapped car input end and the scrapped car output end, and there is an elevator along the supporting elevated frame The self-propelled trolley with sliding line automatically slides along the conveying direction of the support elevated, and there are multiple dismantling stations under the support elevated. Move to the output end of the scrapped car, and the elevator and the self-propelled trolley are connected with the PLC module.

所述支撑高架设有上层高架和下层高架,在上层高架和下层高架上均设有所述滑线,所述自行小车从所述报废汽车输出端沿上层高架的滑线移至所述报废汽车输入端。The support elevated frame is provided with an upper layer elevated frame and a lower layer elevated frame, and the sliding lines are arranged on the upper layer elevated frame and the lower layer elevated frame, and the self-propelled trolley moves from the output end of the scrapped car to the scrapped car input.

所述自行小车设有多台,而且自行小车为智能式自行小车。There are multiple self-propelled trolleys, and the self-propelled trolleys are intelligent self-propelled trolleys.

所述拆解工位包括发动机拆解工位、前桥拆解工位、变速箱拆解工位和后桥拆解工位。The dismantling station includes an engine dismantling station, a front axle dismantling station, a gearbox dismantling station and a rear axle dismantling station.

在所述支撑高架的下层高架的底部设有移动的维修平台。A mobile maintenance platform is provided at the bottom of the lower shelf of the supporting shelf.

本实用新型采用上述技术方案,实现与各个拆解工位的有效连接,将报废汽车通过自行小车快速移至各个拆解工位进行拆解,输送效率高,提高了整个报废汽车拆解线的拆解效率,而且由PLC控制,自动化程度高;支撑高架分为上下两层,实现自行小车的循环运行,节省车间占用面积。The utility model adopts the above-mentioned technical scheme to realize effective connection with each dismantling station, quickly move scrapped cars to each dismantling station for dismantling by a self-propelled trolley, has high conveying efficiency, and improves the efficiency of the entire scrapped car dismantling line. The dismantling efficiency is high, and it is controlled by PLC, with a high degree of automation; the supporting elevated frame is divided into upper and lower floors, which realizes the cycle operation of self-propelled trolleys and saves the occupied area of the workshop.

附图说明 Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的自行小车的结构示意图;Fig. 2 is the structural representation of self-propelled dolly of the utility model;

上述图中的标记均为:1、支撑高架;2、上层高架;3、下层高架;4、升降机;5、自行小车;6、报废汽车输入端;7、卡爪;8、钢梯;9、报废汽车输出端;10、维修平台。The marks in the above figures are: 1. Support elevated; 2. Upper elevated; 3. Lower elevated; 4. Elevator; 5. Self-propelled trolley; 1. Output terminal of scrapped cars; 10. Maintenance platform.

具体实施方式 Detailed ways

如图1所示,本实用新型一种报废汽车拆解线的高架输送系统,与拆解线的前拆输送系统连接,包括支撑高架1和设在支撑高架1上的滑线,支撑高架1的一端为与前拆输送系统连接的报废汽车输入端6,另一端为报废汽车输出端9,在报废汽车输入端6和报废汽车输出端9设有升降机4,在支撑高架1上设有沿滑线自动滑行的自行小车5,沿支撑高架1的输送方向,在支撑高架1的下方设有多个拆解工位,这些拆解工位包括发动机拆解工位、前桥拆解工位、变速箱拆解工位和后桥拆解工位,发动机拆解工位处将发动机从报废汽车上拆卸,前桥拆解工位处将前桥总成从报废汽车上拆卸,变速箱拆解工位处将变速箱从报废汽车上拆卸,后桥拆解工位将后桥总成从报废汽车上拆卸。自行小车5抓取报废汽车从报废汽车输入端移至各个拆解工位,在报废汽车输入端6和报废汽车输出端9之间设有通往发动机拆解工位和后桥拆解工位出口,自行小车5抓取报废汽车从报废汽车输入端6移至各个拆解工位,并最终移至报废汽车输出端9,升降机4和自行小车5与PLC模块连接。升降机4在PLC模块的控制下,将从报废汽车输入端6进入的报废汽车升至支撑高架1的下层高架3处的自行小车5上,PLC模块控制自行小车5沿滑线移动至发动机拆解工位,由承接发动机的随行小车运行至高架线外,拆解发动机后返回支撑高架1内循环,自行小车5再抓取报废汽车移动至前桥拆解工位,由承接前桥总成的随行小车运行至高架线外,拆解前桥总成后返回支撑高架1内循环,自行小车5再抓取报废汽车移动至变速箱拆解工位,由承接变速箱的随行小车运行至高架线外,拆解变速箱后返回支撑高架1内循环,自行小车5再抓取报废汽车移动至后桥拆解工位,由承接后桥总成的随行小车运行至高架线外,拆解后桥总成后返回支撑高架1内循环,最后移至报废汽车输出端9,此处的升降机4将报废汽车降下高架输送系统,报废汽车进行后续拆解工作。升降机4并将自行小车5升至上层高架2上,自行小车5从报废汽车输出端9沿上层高架2的滑线空回至报废汽车输入端6,并由此端的升降机4降下抓取报废汽车。As shown in Figure 1, the utility model is an elevated conveying system of a scrapped automobile dismantling line, which is connected with the front dismantling conveying system of the dismantling line, and includes a supporting elevated frame 1 and a sliding line arranged on the supporting elevated frame 1, and the supporting elevated frame 1 One end is the scrapped car input end 6 connected with the front dismantling conveying system, and the other end is the scrapped car output end 9. A lift 4 is provided at the scrapped car input end 6 and the scrapped car output end 9, and an elevator 4 is provided on the supporting elevated frame 1. The self-propelled trolley 5 that slides automatically on the sliding line is provided with a plurality of dismantling stations below the supporting shelf 1 along the conveying direction of the supporting shelf 1, and these dismantling stations include engine dismantling stations, front axle dismantling stations , gearbox dismantling station and rear axle dismantling station, the engine dismantling station disassembles the engine from the scrapped car, the front axle dismantling station disassembles the front axle assembly from the scrapped car, and the gearbox dismantling station The dismantling station disassembles the gearbox from the scrapped car, and the rear axle dismantling station disassembles the rear axle assembly from the scrapped car. The self-propelled trolley 5 grabs scrapped cars and moves them from the scrapped car input end to each dismantling station. Between the scrapped car input end 6 and the scrapped car output end 9, there is a station leading to the engine dismantling station and the rear axle dismantling station. At the exit, the self-propelled trolley 5 grabs the scrapped cars and moves them from the scrapped car input end 6 to each dismantling station, and finally moves to the scrapped car output end 9. The elevator 4 and the self-propelled trolley 5 are connected to the PLC module. Under the control of the PLC module, the elevator 4 lifts the scrapped cars entering from the scrapped car input terminal 6 to the self-propelled trolley 5 at the lower shelf 3 supporting the elevated shelf 1, and the PLC module controls the self-propelled trolley 5 to move along the sliding line to the engine dismantling The station is run by the accompanying trolley that undertakes the engine to the outside of the elevated line. After the engine is disassembled, it returns to the inner circulation of the support elevated 1. The self-propelled trolley 5 then grabs the scrapped car and moves to the dismantling station of the front axle. The station that undertakes the front axle assembly The accompanying trolley runs to the outside of the elevated line, disassembles the front axle assembly and returns to support the inner circulation of the elevated 1, and the self-propelled trolley 5 then grabs the scrapped car and moves it to the gearbox dismantling station, and the accompanying trolley that undertakes the gearbox runs to the elevated line Outside, after the gearbox is disassembled, return to the inner circulation of the support elevated 1, and the self-propelled trolley 5 grabs the scrapped car and moves it to the dismantling station of the rear axle, and the accompanying trolley that undertakes the rear axle assembly runs to the outside of the elevated line, and disassembles the rear axle After the assembly, return to support the inner loop of the elevated frame 1, and finally move to the scrapped car output end 9, where the elevator 4 lowers the scrapped car to the overhead conveying system, and the scrapped car is then disassembled. The elevator 4 lifts the self-propelled trolley 5 to the upper shelf 2, and the self-propelled trolley 5 returns to the scrapped vehicle input terminal 6 along the sliding line of the upper shelf 2 from the scrapped car output end 9, and the elevator 4 at this end lowers to grab the scrapped car .

如图1所示,支撑高架1设有上层高架2和下层高架3,在上层高架2和下层高架3上均设有滑线,自行小车5从报废汽车输出端9沿上层高架2的滑线移至报废汽车输入端6。支撑高架1分为上下两层,实现自行小车5的循环运行,节省车间占用面积。As shown in Figure 1, the supporting elevated frame 1 is provided with an upper layer elevated frame 2 and a lower layer elevated frame 3, and a sliding line is provided on the upper layer elevated frame 2 and the lower layer elevated frame 3, and the self-propelled trolley 5 follows the sliding line of the upper layer elevated frame 2 from the scrapped car output end 9 Move to end-of-life vehicle input 6. The support elevated 1 is divided into upper and lower layers, which realizes the cycle operation of the self-propelled trolley 5 and saves the occupied area of the workshop.

如图1所示,自行小车5设有多台,每台小车均抓取报废汽车,能进一步的提高输送效率。自行小车5自动接取车身进入过渡工位并按节拍连续运行,配合完成底盘发动机、后桥等拆解工作。如图2所示,自行小车5为卡爪式自行小车,由油缸驱动卡爪7张开抓取车身,抓紧牢固可靠。自行小车5上设有驱动电机组和滑轮组,由PLC模块控制,PLC模块控制驱动电机组运转,驱动电机组驱动滑轮组在滑线上滑行移动。As shown in Figure 1, there are multiple self-propelled trolleys 5, and each trolley grabs scrapped cars, which can further improve the conveying efficiency. The self-propelled trolley 5 automatically picks up the body and enters the transition station and runs continuously according to the rhythm, and cooperates to complete the dismantling work of the chassis engine and rear axle. As shown in Figure 2, the self-propelled trolley 5 is a claw-type self-propelled trolley, and the claws 7 are driven by an oil cylinder to open and grab the vehicle body, and the grip is firm and reliable. The self-propelled trolley 5 is provided with a drive motor unit and a pulley block, which are controlled by a PLC module, and the PLC module controls the drive motor unit to run, and the drive motor unit drives the pulley block to slide and move on the slide line.

如图1所示,在支撑高架1的下层高架3的底部设有可移动的维修平台10,维护保养方便。在支撑高架1上还设有通往上层高架2的钢梯8。As shown in Figure 1, a movable maintenance platform 10 is provided at the bottom of the lower shelf 3 supporting the shelf 1, which is convenient for maintenance. A steel ladder 8 leading to the upper shelf 2 is also provided on the supporting shelf 1 .

本高架输送系统实现与各个拆解工位的有效连接,将报废汽车通过自行小车5快速移至各个拆解工位进行拆解,输送效率高,提高了整个报废汽车拆解线的拆解效率,而且由PLC控制,自动化程度高。This elevated conveying system realizes the effective connection with each dismantling station, and quickly moves scrapped cars to each dismantling station for dismantling by self-propelled trolley 5. The conveying efficiency is high, and the dismantling efficiency of the entire scrapped car dismantling line is improved. , and controlled by PLC, the degree of automation is high.

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.

Claims (5)

1. an abandoned car is disassembled the overhead delivery system of line; With disassemble line before tear delivery system open and be connected, it is characterized in that: comprise support overhead be located at the slip that supports on overhead, supports an overhead end and is with said before tear delivery system bonded assembly abandoned car input end open; The other end is the abandoned car mouth; Be provided with elevator at abandoned car input end and abandoned car mouth, on support is overhead, be provided with the automatic carriage that slides automatically along slip, along supporting overhead throughput direction; Be provided with a plurality of disassembling stations below overhead supporting; Automatic carriage grasps abandoned car and moves to each disassembling stations from the abandoned car input end, and finally moves to the abandoned car mouth, and said elevator is connected with the PLC module with automatic carriage.
2. abandoned car according to claim 1 is disassembled the overhead delivery system of line; It is characterized in that: said support is overhead, and to be provided with the upper strata overhead overhead with lower floor; Overheadly on the upper strata be equipped with said slip with lower floor on overhead, overhead slip moves to said abandoned car input end to said automatic carriage along the upper strata from said abandoned car mouth.
3. abandoned car according to claim 2 is disassembled the overhead delivery system of line, it is characterized in that: said disassembling stations comprises driving engine disassembling stations, propons disassembling stations, change speed gear box disassembling stations and back axle disassembling stations.
4. abandoned car according to claim 3 is disassembled the overhead delivery system of line, it is characterized in that: said automatic carriage is provided with many.
5. abandoned car according to claim 4 is disassembled the overhead delivery system of line, it is characterized in that: be provided with mobile maintenance platform in the overhead bottom of the overhead lower floor of said support.
CN201120514192XU 2011-12-12 2011-12-12 Overhead conveying system of scraped car dismantling line Expired - Fee Related CN202413997U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102530126A (en) * 2011-12-12 2012-07-04 安徽韦尔汽车科技有限公司 Overhead conveying system of disassembly line for scrapped automobile
CN108407925A (en) * 2018-04-13 2018-08-17 江苏理工学院 A kind of three-dimensional hanging type disassembling apparatus of junked-auto green

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102530126A (en) * 2011-12-12 2012-07-04 安徽韦尔汽车科技有限公司 Overhead conveying system of disassembly line for scrapped automobile
CN102530126B (en) * 2011-12-12 2014-05-07 安徽韦尔汽车科技有限公司 Overhead conveying system of disassembly line for scrapped automobile
CN108407925A (en) * 2018-04-13 2018-08-17 江苏理工学院 A kind of three-dimensional hanging type disassembling apparatus of junked-auto green

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