CN110512373B - Large-scale embroidery production system and method suitable for individuation - Google Patents
Large-scale embroidery production system and method suitable for individuation Download PDFInfo
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- CN110512373B CN110512373B CN201910902609.0A CN201910902609A CN110512373B CN 110512373 B CN110512373 B CN 110512373B CN 201910902609 A CN201910902609 A CN 201910902609A CN 110512373 B CN110512373 B CN 110512373B
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/04—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape
- D05C5/06—Embroidering machines with arrangements for automatic control of a series of individual steps by input of recorded information, e.g. on perforated tape with means for recording the information
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Abstract
The invention relates to a large-scale embroidery production system and method suitable for individuation, wherein the system comprises an embroidery management server, a workstation, an embroidery machine and an identification and positioning module, the embroidery management server, the embroidery machine and the identification and positioning module are all connected with the workstation, the identification and positioning module and the embroidery machine establish a corresponding relation, and the embroidery management server generates an embroidery production file or receives a preset embroidery production file; the workstation receives the embroidery production file and the request identification signal, the identification and positioning module identifies production task ID information and positioning characteristic information on a product to be embroidered, an embroidery template in the embroidery production file is fetched, the positioned embroidery file is generated according to the embroidery template, and the embroidery machine performs automatic embroidery according to the embroidery file. The invention has flexibility and high efficiency, and can realize personalized large-scale automatic embroidery production.
Description
Technical Field
The invention relates to the technical field of embroidery, in particular to a large-scale embroidery production system and method suitable for individuation.
Background
In order to improve the aesthetic degree and personalized marks of products in the production process of clothes, shoes, hats, bags and the like, marks or patterns are often embroidered on the products through an embroidery machine (also called as an embroidery machine), and the process can be called as embroidery or embroidery for short. The embroidery machines used for embroidery production can be divided into two types according to the number of embroidery heads, one type is a single-head machine, the other type is a multi-head machine, the single-head machine is only provided with one embroidery head, and the multi-head machine is provided with a plurality of embroidery heads. The single-head machine is generally used for proofing or shop making personalized customized embroidery, is suitable for single-piece or small-batch embroidery, can simultaneously embroider a plurality of same patterns, and is suitable for large-scale standardized embroidery production.
Along with the development of economy and the improvement of living standard of people in recent years, the demand of clothes is developed towards diversification and individuation, the traditional batch production mode cannot meet the demand of the individuation clothes of people, the stockpile of the mass production clothes is caused, and the market overstock becomes a big pain point of the industry. The traditional personalized customization shop belongs to workshop production, is low in efficiency and limited in capacity, cannot realize large-scale customization production, and is a problem which needs to be solved by the clothing industry at present urgently.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a large-scale embroidery production system suitable for individuation, which can solve the problem of the individualized large-scale embroidery production;
the second purpose of the invention is to provide a large-scale embroidery production method suitable for individuation, which can solve the problem of large-scale embroidery production of individuation.
The technical scheme for realizing one purpose of the invention is as follows: a large-scale embroidery production system suitable for individuation comprises an embroidery management server, a workstation, an embroidery machine and an identification and positioning module, wherein the embroidery management server, the embroidery machine and the identification and positioning module are all connected with the workstation, the identification and positioning module and the embroidery machine establish a corresponding relationship,
the embroidery management server automatically generates an embroidery production file from the received embroidery order or receives a preset embroidery production file, and the embroidery production file comprises corresponding unique production task ID information and a plurality of embroidery templates;
the workstation receives an embroidery production file issued by the embroidery management server, controls the identification and positioning module to identify the production task ID information and the positioning characteristic information on the product to be embroidered after acquiring the request identification signal,
the workstation calls a corresponding embroidery production file according to the ID information of the production task identified by the identification and positioning module, finds a corresponding embroidery template from the called embroidery production file according to the identified positioning characteristic information, positions the embroidery position on a product to be embroidered according to the embroidery template so as to generate a positioned embroidery file, and sends the positioned embroidery file to a corresponding embroidery machine,
the embroidery machine is used for automatically embroidering according to the received embroidery file to finish embroidery production.
Furthermore, a plurality of work stations are arranged, one work station is communicated with a group of embroidery machines, the group of embroidery machines comprise a plurality of embroidery machines, and each embroidery machine is provided with a corresponding identification positioning module.
Further, the production task ID information is one or a combination of more of pattern features, MARK MARKs, bar codes and two-dimensional codes which need to be embroidered.
Further, the embroidery template comprises embroidery pattern data and embroidery position information, and the embroidery position information represents the relative position relationship between the positioning characteristic information and the embroidery pattern.
Furthermore, the workstation calls the corresponding embroidery production file according to the ID information of the production task identified by the identification and positioning module, and the specific implementation process comprises the following steps:
and matching the identified production task ID information with the production task ID information in each embroidery production file, and when the production task ID information in the embroidery production file is matched with the received production task ID information, taking the embroidery production file corresponding to the matching as the embroidery production file to be called.
Further, the specific implementation process of finding out the corresponding embroidery template from the called embroidery production file according to the identified positioning feature information comprises the following steps:
and matching the identified positioning characteristic information with the embroidery position information of each embroidery template in the adjusted embroidery production file, wherein the corresponding matched embroidery template is the embroidery template required to be adjusted.
Further, the production task ID information and the positioning characteristic information on the product to be embroidered are represented by the two-dimensional code.
Further, the identification and positioning module is a machine vision identification and positioning device.
Further, after the embroidery machine finishes embroidering, the finished embroidery information is uploaded to the workstation, the workstation uploads the finished embroidery information to the embroidery management server, and the embroidery management server updates the embroidery task finishing state according to the received finished embroidery information.
The second technical scheme for realizing the aim of the invention is as follows: a mass embroidery production method suitable for personalization, comprising the steps of:
step 1: the embroidery management server generates an embroidery production file or receives a preset embroidery production file according to the received embroidery order, wherein the embroidery production file comprises only one piece of corresponding production task ID information and a plurality of embroidery templates;
step 2: the workstation acquires the embroidery production file, when the workstation acquires the identification request signal, the identification and positioning module identifies the production task ID information and the positioning characteristic information on the product to be embroidered, the corresponding embroidery production file is called according to the identified production task ID information,
finding out a corresponding embroidery template from the taken embroidery production file according to the identified positioning characteristic information, positioning an embroidery position on a product to be embroidered according to the embroidery template to generate a positioned embroidery file, and sending the positioned embroidery file to a corresponding embroidery machine;
and step 3: and the embroidery machine acquires the embroidery file, and automatically embroiders according to the embroidery file to finish embroidery production.
The invention has the beneficial effects that:
1. the production is managed through a plurality of embroidery machine units, and the flexibility of a single-head embroidery machine and the high efficiency of a multi-head embroidery machine are realized;
2. the intelligent embroidery production system can exchange information data with external systems such as an external order system, a material management system and the like, and realizes intelligent embroidery production driven by data information;
3. the system comprises an identification positioning module, and solves the positioning problem in embroidery production and the problem of automatically taking embroidery patterns according to order ID information during production of a large amount of personalized orders;
4. the independent station mode and the networking mode of the system can conveniently set the number of stations in the network according to production requirements, and the stations can also be set to other functions related to embroidery, such as embroidery laser cutting stations and the like;
5. the pattern calling and positioning are automatically realized by the ID information on the product to be embroidered and the corresponding production task, and an operator only needs to place the product to be embroidered on the embroidery machine and press a work request button, so that the problem caused by the operation error of the operator is reduced.
Drawings
FIG. 1 is a schematic configuration diagram of an embroidery production system according to a first embodiment;
fig. 2-4 are schematic diagrams of three different actual embroidery template samples according to the first embodiment.
Detailed description of the preferred embodiments
The invention will be further described with reference to the accompanying drawings and specific embodiments:
example one
As shown in fig. 1 to 4, a mass embroidery production system suitable for individualization includes an embroidery management server, a workstation, an embroidery machine, and an identification and positioning module, the embroidery management server is connected to the workstation, both the embroidery machine and the identification and positioning module are connected to the workstation, and the embroidery machine and the identification and positioning module are generally installed at the same workstation. The workstation and the embroidery machine are preferably connected by an ethernet, and can be connected by other bus networking methods such as RS422 and RS 485.
Preferably, the workstation is provided with a plurality of embroidery machines, one workstation manages a group of embroidery machines, and the group of embroidery machines comprises a plurality of embroidery machines, and each embroidery machine is provided with a corresponding identification positioning module. The embroidery machine is a single-head machine or a multi-head machine or a combination of the single-head machine and the multi-head machine.
The embroidery management server is connected with an external embroidery order system or a pipe system or other external systems, and automatically generates an embroidery production file according to a received embroidery order, wherein the embroidery production file comprises corresponding unique production task ID information and production task content. Each time an embroidery order is received, a corresponding embroidery production file is generated, and thus, the embroidery management server generates a plurality of different embroidery production files.
The production task ID information is one or more combinations of pattern features, MARK MARKs, bar codes and two-dimensional codes which need to be embroidered; the production task content comprises production quantity, current production quantity and a plurality of embroidery templates, namely, one embroidery production file comprises only one corresponding production task ID information and a plurality of embroidery templates, and one or more embroidery templates can be used. The embroidery template comprises embroidery pattern data and embroidery position information, the embroidery position information represents the relative position relation between the positioning characteristic information and the embroidery pattern, and the positioning characteristic information refers to graphic characteristics or MARK MARKs on a product to be embroidered.
Of course, the embroidery management server may also receive an embroidery production file preset by a person, and the embroidery production file preset by the person may also be generated by an operator manually according to a production order.
The workstation receives the embroidery production files issued by the embroidery management server, and the workstation receives the embroidery production files because the embroidery management server generates a plurality of embroidery production files.
After the workstation acquires the request identification signal, the workstation control identification and positioning module identifies the production task ID information and the positioning characteristic information on the product to be embroidered, matches the production task ID information in each embroidery production file in the workstation according to the identified production task ID information, and indicates that the corresponding embroidery production file needs to be called when the production task ID information in the embroidery production file is consistent with the received production task ID information, so that the corresponding embroidery production file can be called according to the identified production task ID information. Matching according to the identified positioning characteristic information and the embroidery position information of each embroidery template in the taken-out embroidery production file, and taking the corresponding embroidery template which is matched to be the embroidery template which needs to be taken out, so that the corresponding embroidery template can be found out from the taken-out embroidery production file according to the identified positioning characteristic information, the embroidery position on a product to be embroidered is positioned according to the identified positioning characteristic information, the positioned embroidery file is generated, and the positioned embroidery file is issued to the corresponding embroidery machine.
The production task ID information and the positioning characteristic information on the product to be embroidered are represented by the two-dimensional code, and the two-dimensional code can be directly arranged on the product to be embroidered or placed on the product to be embroidered. When the embroidery machine is actually used, the two-dimensional code and a product to be embroidered are placed on the embroidery machine together and are identified through the identification positioning module. Therefore, the products to be embroidered can be identified to comprise the corresponding embroidery templates needing to be embroidered through the two-dimensional codes, and each product to be embroidered can have different quantities of embroidery templates needing to be embroidered.
The identification positioning module is a machine vision identification positioning device or a bar code scanner or an RFID recognizer. The identification and positioning module not only plays a role in identifying the ID, but also plays a role in automatically positioning the image.
The workstation feeds back the task allocation information after the embroidery files are allocated to the corresponding embroidery machines to the embroidery management server, so that the embroidery management server can clearly know the embroidery task condition executed by any one embroidery machine.
The request signal can be generated by a request button arranged at a station, an operator sends the request signal to a workstation after requesting the button in sequence, the request button arranged at the same station and the embroidery machine establish a binding relationship to enable the request signal and the embroidery machine to be bound, and the workstation sends the positioned embroidery file to the embroidery machine which sends a request identification signal correspondingly.
The workstation finds out all embroidery templates in the embroidery production file according to the positioning characteristic information, and positions all the embroidery templates to the embroidery positions on the product to be embroidered, so that the positioned embroidery file is generated.
Fig. 2-4 are three different actual embroidery template samples, each embroidery template sample including embroidery pattern and positioning characteristic information.
And after receiving the embroidery file, the embroidery machine performs automatic embroidery according to the embroidery file. Of course, after the embroidery file is received and the confirmation signal is acquired, automatic embroidery is performed according to the embroidery file, so that whether embroidery is needed or not can be confirmed.
After the embroidery machine finishes the embroidery task corresponding to the embroidery file, the finished embroidery information is uploaded to the workstation, the workstation uploads the finished embroidery information to the embroidery management server, and the embroidery management server updates the embroidery task finishing state according to the received finished embroidery information, so that the embroidery server can acquire the currently finished embroidery information.
Example two
The embodiment provides a large-scale embroidery production method suitable for individuation, which comprises the following steps:
step 1: the embroidery management server generates an embroidery production file according to the received embroidery order or receives a preset embroidery production file, wherein the embroidery production file comprises only one piece of corresponding production task ID information and a plurality of embroidery templates.
In the step, the embroidery management server is connected with an external order system so as to receive embroidery orders sent from the outside; the preset embroidery production file is manually operated and generated by an operator according to an embroidery order.
Step 2: the workstation acquires the embroidery production files, controls the identification and positioning module to identify the production task ID information and the positioning characteristic information on the product to be embroidered after the workstation acquires the request identification signal, and matches the identified production task ID information with the production task ID information in each embroidery production file in the workstation, so that the corresponding embroidery production files can be called according to the identified production task ID information. And matching the identified positioning characteristic information with the embroidery position information of each embroidery template in the taken-out embroidery production file, so that the corresponding embroidery template can be found out from the taken-out embroidery production file according to the identified positioning characteristic information, the positioned embroidery file is generated by positioning the embroidery position on the product to be embroidered according to the embroidery template, and the positioned embroidery file is issued to the corresponding embroidery machine.
And step 3: and the embroidery machine acquires the embroidery file, and automatically embroiders according to the embroidery file to finish embroidery production.
Preferably, after step 3 is executed, step 4 is further included: the embroidery machine sends an embroidery completion production signal to the workstation, the workstation sends the embroidery completion production signal to the embroidery management server, and the embroidery management server updates the embroidery task completion state according to the received embroidery completion production signal.
The embodiments disclosed in this description are only an exemplification of the single-sided characteristics of the invention, and the scope of protection of the invention is not limited to these embodiments, and any other functionally equivalent embodiments fall within the scope of protection of the invention. Various other changes and modifications to the above-described embodiments and concepts will become apparent to those skilled in the art from the above description, and all such changes and modifications are intended to be included within the scope of the present invention as defined in the appended claims.
Claims (10)
1. A large-scale embroidery production system suitable for individuation comprises an embroidery management server, a workstation, an embroidery machine and an identification and positioning module, wherein the embroidery management server, the embroidery machine and the identification and positioning module are all connected with the workstation, and the identification and positioning module and the embroidery machine establish a corresponding relationship,
the embroidery management server automatically generates an embroidery production file from the received embroidery order or receives a preset embroidery production file, and the embroidery production file comprises corresponding unique production task ID information and a plurality of embroidery templates;
the workstation receives an embroidery production file issued by the embroidery management server, controls the identification and positioning module to identify the production task ID information and the positioning characteristic information on the product to be embroidered after acquiring the request identification signal,
the workstation calls a corresponding embroidery production file according to the ID information of the production task identified by the identification and positioning module, finds a corresponding embroidery template from the called embroidery production file according to the identified positioning characteristic information, positions the embroidery position on a product to be embroidered according to the embroidery template so as to generate a positioned embroidery file, and sends the positioned embroidery file to a corresponding embroidery machine,
the embroidery machine is used for automatically embroidering according to the received embroidery file to finish embroidery production.
2. The mass embroidery production system suitable for personalization of claim 1, wherein the workstations are provided in plurality, one workstation is in communication with a group of embroidery machines comprising a plurality of embroidery machines, and each embroidery machine is provided with a corresponding one of the identification positioning modules.
3. The mass embroidery production system suitable for personalization of claim 1, wherein the production task ID information is one or more combination of a pattern feature, MARK, bar code, and two-dimensional code that needs to be embroidered.
4. The mass embroidery production system suitable for personalization of claim 1, wherein the embroidery template comprises embroidery pattern data and embroidery position information, the embroidery position information representing a relative positional relationship of the positioning feature information and the embroidery pattern.
5. The mass embroidery production system suitable for individualization according to claim 1, wherein the workstation calls the corresponding embroidery production file according to the production task ID information identified by the identification and positioning module, and the specific implementation process comprises the following steps:
and matching the identified production task ID information with the production task ID information in each embroidery production file, and when the production task ID information in the embroidery production file is matched with the received production task ID information, taking the embroidery production file corresponding to the matching as the embroidery production file to be called.
6. The mass embroidery production system suitable for personalization of claim 1, wherein the finding of the corresponding embroidery template from the retrieved embroidery production file according to the identified positioning feature information is implemented by the following steps:
and matching the identified positioning characteristic information with the embroidery position information of each embroidery template in the adjusted embroidery production file, wherein the corresponding matched embroidery template is the embroidery template required to be adjusted.
7. The mass embroidery production system suitable for personalization as claimed in claim 1, wherein the production task ID information and the positioning feature information on the product to be embroidered are characterized by a two-dimensional code.
8. The mass embroidery production system suitable for personalization of claim 1, wherein the identification and positioning module is a machine vision identification and positioning device.
9. The mass embroidery production system suitable for personalization of claim 1, wherein the embroidery machine uploads the completed embroidery information to the workstation after completing the embroidery, the workstation uploads the completed embroidery information to the embroidery management server, and the embroidery management server updates the embroidery task completion status according to the received completed embroidery information.
10. A mass embroidery production method suitable for personalization, comprising the steps of:
step 1: the embroidery management server generates an embroidery production file or receives a preset embroidery production file according to the received embroidery order, wherein the embroidery production file comprises only one piece of corresponding production task ID information and a plurality of embroidery templates;
step 2: the workstation acquires the embroidery production file, when the workstation acquires the identification request signal, the identification and positioning module identifies the production task ID information and the positioning characteristic information on the product to be embroidered, the corresponding embroidery production file is called according to the identified production task ID information,
finding out a corresponding embroidery template from the taken embroidery production file according to the identified positioning characteristic information, positioning an embroidery position on a product to be embroidered according to the embroidery template to generate a positioned embroidery file, and sending the positioned embroidery file to a corresponding embroidery machine;
and step 3: and the embroidery machine acquires the embroidery file, and automatically embroiders according to the embroidery file to finish embroidery production.
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