CN110509110A - A kind of cutting tool for CNC machine cutting force intelligent monitor system - Google Patents
A kind of cutting tool for CNC machine cutting force intelligent monitor system Download PDFInfo
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- CN110509110A CN110509110A CN201910671635.7A CN201910671635A CN110509110A CN 110509110 A CN110509110 A CN 110509110A CN 201910671635 A CN201910671635 A CN 201910671635A CN 110509110 A CN110509110 A CN 110509110A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Numerical Control (AREA)
Abstract
A kind of cutting tool for CNC machine cutting force intelligent monitor system, including a numerically-controlled machine tool;One tool monitoring device;One main shaft monitoring device;One data conversion module;One gateway;One Cloud Server.The present invention is due to using above-mentioned technological means, cutter, main shaft various data at work are obtained respectively by tool monitoring device, main shaft monitoring device, and it is displayed on the display screen of numerically-controlled machine tool in real time after being handled those data, operator can be allowed intuitively to know the process and its variation of cutting tool for CNC machine, main shaft, operator can also be allowed to have time enough to make accurately judgement and reply when work of numerical control machine is abnormal.
Description
Technical field
The present invention relates to numerical control machine tool technique field, especially a kind of cutting tool for CNC machine cutting force intelligent monitor system.
Background technique
Numerically-controlled machine tool is the abbreviation of numerically-controlled machine tool, is a kind of automated machine tool equipped with program control system, the control
System processed, which can be handled logically, has control coding or other symbolic instruction regulated procedures, and is decoded, with code
Digital representation, by information carrier input numerical control device, various control signals are issued by numerical control device through calculation process, control
The movement of lathe, shape and size by drawing, automatically processes part, and numerically-controlled machine tool preferably solves multiple
Miscellaneous, accurate, small mount, multi items part processing problems are a kind of flexible, dynamical automated machine tools, represent existing
It is a kind of typical electromechanical integrated product for the developing direction of Machine-Tool Control technology.
In process, operator passes through sound, the lathe in process according to oneself experience to numerically-controlled machine tool
Vibration estimates the modes such as working position, the power item constantly stirred judge whether process is normal;Start to process in lathe
During the entire process of afterwards, it is whether normal that work of numerical control machine can not be intuitively understood, so that some exceptions occur in numerically-controlled machine tool
When can not extremely accurate judge and make a response in time.
Therefore, the prior art is to be improved and improves.
Summary of the invention
For the shortcomings of the prior art, the object of the present invention is to provide a kind of cutting tool for CNC machine cutting force
Monitoring system reads the operational data of cutter, main shaft automatically, generates corresponding processing curve in real time, thus very intuitive
The variation of process is showed, realizes process digitization and visualization.
To achieve the above object, the technical scheme adopted by the invention is that:
A kind of cutting tool for CNC machine cutting force intelligent monitor system, including
One numerically-controlled machine tool, including at least one main shaft, at least one cutter, control system and display screen, control system is for connecing
It receives the data that simultaneously storing data conversion module is sent and those data is shown on its display screen;
One tool monitoring device obtains the monitoring data of cutting tool for CNC machine for the state of real-time monitoring cutting tool for CNC machine;
One main shaft monitoring device obtains the monitoring data of main shaft of numerical control machine tool for the state of real-time monitoring main shaft of numerical control machine tool;
One data conversion module, the prison of the cutting tool for CNC machine for being obtained respectively to tool monitoring device and main shaft monitoring device
Measured data, the monitoring data of main shaft of numerical control machine tool are handled and send it to the control system of numerically-controlled machine tool;
One gateway, the data sent for the control system to numerically-controlled machine tool are handled and send it to Cloud Server;
One Cloud Server, the data sent for receiving and storing gateway.
Wherein, tool monitoring device includes
The case where knife damages instrument, damages for real-time monitoring cutter knife, obtains the data of cutter knife damage;
Vibrating sensor, be used for real-time monitoring vibration cutting the case where, obtain the data of vibration cutting;
Sensor noise obtains the data of cutter noise when for the work of real-time monitoring cutter the case where generation noise;
Infrared temperature sensor, be used for real-time monitoring tool temperature the case where, obtain the data of tool temperature;
Tool setting gauge obtains the data of cutter knife pendulum the case where pendulum for real-time monitoring cutter knife.
Wherein, main shaft monitoring device includes
Wave frequency instrument, be used for real-time monitoring spindle vibration the case where, obtain the data of spindle vibration;
Current voltmeter, obtains main shaft supply voltage electric current at the case where being used for real-time monitoring main shaft supply voltage current disturbing
Data;
Temperature sensor, be used for real-time monitoring main shaft temperature the case where, obtain the data of main shaft temperature;
Pre- anti-collision machine, for preventing main shaft from colliding;
Speed probe, be used for real-time monitoring main shaft fan the case where, obtain main shaft rotation speed of the fan data.
Compared with prior art, the beneficial effects of the present invention are:
Due to using above-mentioned technological means, cutter, main shaft are obtained in work by tool monitoring device, main shaft monitoring device respectively
Various data when making, and displayed on the display screen of numerically-controlled machine tool in real time after those data are handled, Neng Gourang
Operator intuitively knows the process and its variation of cutting tool for CNC machine, main shaft, also operator can be allowed to have enough
Time made when work of numerical control machine is abnormal accurately judgement and reply.
Detailed description of the invention
Attached drawing 1 is the principle of the present invention block diagram.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing:
Referring to Figure 1, a kind of cutting tool for CNC machine cutting force intelligent monitor system of the present invention, including
One numerically-controlled machine tool, including a main shaft, a cutter, control system and display screen, control system is for receiving and storing data
Those data are simultaneously shown on its display screen by data that conversion module is sent;
One tool monitoring device obtains the monitoring data of cutting tool for CNC machine for the state of real-time monitoring cutting tool for CNC machine;
One main shaft monitoring device obtains the monitoring data of main shaft of numerical control machine tool for the state of real-time monitoring main shaft of numerical control machine tool;
One data conversion module, the prison of the cutting tool for CNC machine for being obtained respectively to tool monitoring device and main shaft monitoring device
Measured data, the monitoring data of main shaft of numerical control machine tool are handled and send it to the control system of numerically-controlled machine tool;
One gateway, the data sent for the control system to numerically-controlled machine tool are handled and send it to Cloud Server;
One Cloud Server, the data sent for receiving and storing gateway.
Wherein, tool monitoring device includes
The case where knife damages instrument, damages for real-time monitoring cutter knife, obtains the data of cutter knife damage;
Vibrating sensor, be used for real-time monitoring vibration cutting the case where, obtain the data of vibration cutting;
Sensor noise obtains the data of cutter noise when for the work of real-time monitoring cutter the case where generation noise;
Infrared temperature sensor, be used for real-time monitoring tool temperature the case where, obtain the data of tool temperature;
Tool setting gauge obtains the data of cutter knife pendulum the case where pendulum for real-time monitoring cutter knife.
Wherein, main shaft monitoring device includes
Wave frequency instrument, be used for real-time monitoring spindle vibration the case where, obtain the data of spindle vibration;
Current voltmeter, obtains main shaft supply voltage electric current at the case where being used for real-time monitoring main shaft supply voltage current disturbing
Data;
Temperature sensor, be used for real-time monitoring main shaft temperature the case where, obtain the data of main shaft temperature;
Pre- anti-collision machine, for preventing main shaft from colliding;
Speed probe, be used for real-time monitoring main shaft fan the case where, obtain main shaft rotation speed of the fan data.
When the invention works, tool monitoring device, main shaft monitoring device obtain cutter, main shaft various numbers at work respectively
According to, and displayed on the display screen of numerically-controlled machine tool in real time after those data are handled, at this point, operator is aobvious
The real-time behavior of cutting tool for CNC machine, main shaft can be intuitively known in display screen, operator can also be well understood
The process and its variation of cutting tool for CNC machine, main shaft, when the main shaft of numerically-controlled machine tool or cutter are abnormal, operator
There is time enough to make accurately judgement and reply, guarantees the normal work of numerically-controlled machine tool.
To sum up, the present invention is designed by above-mentioned structure, solves the shortcomings of the prior art, and there is design to close
Reason, the features such as being skillfully constructed, is practical.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also
Several modifications and improvements can be made, these also should be considered as protection scope of the present invention, these all will not influence of the invention real
The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific embodiment can be used for explaining the content of claim.
Claims (3)
1. a kind of cutting tool for CNC machine cutting force intelligent monitor system, it is characterised in that: including
One numerically-controlled machine tool, including at least one main shaft, at least one cutter, control system and display screen, control system is for connecing
It receives the data that simultaneously storing data conversion module is sent and those data is shown on its display screen;
One tool monitoring device obtains the monitoring data of cutting tool for CNC machine for the state of real-time monitoring cutting tool for CNC machine;
One main shaft monitoring device obtains the monitoring data of main shaft of numerical control machine tool for the state of real-time monitoring main shaft of numerical control machine tool;
One data conversion module, the prison of the cutting tool for CNC machine for being obtained respectively to tool monitoring device and main shaft monitoring device
Measured data, the monitoring data of main shaft of numerical control machine tool are handled and send it to the control system of numerically-controlled machine tool;
One gateway, the data sent for the control system to numerically-controlled machine tool are handled and send it to Cloud Server;
One Cloud Server, the data sent for receiving and storing gateway.
2. cutting tool for CNC machine cutting force intelligent monitor system according to claim 1, it is characterised in that: the tool monitoring dress
Set including
The case where knife damages instrument, damages for real-time monitoring cutter knife, obtains the data of cutter knife damage;
Vibrating sensor, be used for real-time monitoring vibration cutting the case where, obtain the data of vibration cutting;
Sensor noise obtains the data of cutter noise when for the work of real-time monitoring cutter the case where generation noise;
Infrared temperature sensor, be used for real-time monitoring tool temperature the case where, obtain the data of tool temperature;
Tool setting gauge obtains the data of cutter knife pendulum the case where pendulum for real-time monitoring cutter knife.
3. cutting tool for CNC machine cutting force intelligent monitor system according to claim 1, it is characterised in that: main shaft monitoring device includes
Wave frequency instrument, be used for real-time monitoring spindle vibration the case where, obtain the data of spindle vibration;
Current voltmeter, obtains main shaft supply voltage electric current at the case where being used for real-time monitoring main shaft supply voltage current disturbing
Data;
Temperature sensor, be used for real-time monitoring main shaft temperature the case where, obtain the data of main shaft temperature;
Pre- anti-collision machine, for preventing main shaft from colliding;
Speed probe, be used for real-time monitoring main shaft fan the case where, obtain main shaft rotation speed of the fan data.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112935871A (en) * | 2021-02-03 | 2021-06-11 | 济宁市技师学院 | Numerical control machine tool with machining cutter capable of monitoring feedback in real time |
CN113172478A (en) * | 2021-04-21 | 2021-07-27 | 昆山歌尔电子有限公司 | Automatic cutter detection method |
CN113941901A (en) * | 2020-07-17 | 2022-01-18 | 智能云科信息科技有限公司 | Machine tool cutter monitoring method and device and electronic equipment |
Citations (5)
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JPS5614135A (en) * | 1979-07-13 | 1981-02-10 | Hitachi Seiki Co Ltd | Detector for cutting abnormality of machine tool |
CN102601683A (en) * | 2012-01-09 | 2012-07-25 | 清华大学 | Online detection system and detection method for machining superhard cutters |
CN203542239U (en) * | 2013-09-24 | 2014-04-16 | 沈阳利笙电子科技有限公司 | Multi-sensor cutter wear detection device |
CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
CN208903122U (en) * | 2018-09-13 | 2019-05-24 | 成都数之联科技有限公司 | A kind of data acquisition device of cutting tool for CNC machine detection |
-
2019
- 2019-07-24 CN CN201910671635.7A patent/CN110509110A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5614135A (en) * | 1979-07-13 | 1981-02-10 | Hitachi Seiki Co Ltd | Detector for cutting abnormality of machine tool |
CN102601683A (en) * | 2012-01-09 | 2012-07-25 | 清华大学 | Online detection system and detection method for machining superhard cutters |
CN203542239U (en) * | 2013-09-24 | 2014-04-16 | 沈阳利笙电子科技有限公司 | Multi-sensor cutter wear detection device |
CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
CN208903122U (en) * | 2018-09-13 | 2019-05-24 | 成都数之联科技有限公司 | A kind of data acquisition device of cutting tool for CNC machine detection |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113941901A (en) * | 2020-07-17 | 2022-01-18 | 智能云科信息科技有限公司 | Machine tool cutter monitoring method and device and electronic equipment |
CN113941901B (en) * | 2020-07-17 | 2024-04-23 | 智能云科信息科技有限公司 | Machine tool cutter monitoring method, machine tool cutter monitoring device and electronic equipment |
CN112935871A (en) * | 2021-02-03 | 2021-06-11 | 济宁市技师学院 | Numerical control machine tool with machining cutter capable of monitoring feedback in real time |
CN113172478A (en) * | 2021-04-21 | 2021-07-27 | 昆山歌尔电子有限公司 | Automatic cutter detection method |
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Application publication date: 20191129 |
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