CN110506898A - Animal Bone steam explosion liquefaction system - Google Patents
Animal Bone steam explosion liquefaction system Download PDFInfo
- Publication number
- CN110506898A CN110506898A CN201910965893.6A CN201910965893A CN110506898A CN 110506898 A CN110506898 A CN 110506898A CN 201910965893 A CN201910965893 A CN 201910965893A CN 110506898 A CN110506898 A CN 110506898A
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- CN
- China
- Prior art keywords
- steam explosion
- bone tissue
- animal bone
- dusting
- liquefaction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 210000000988 bone and bone Anatomy 0.000 title claims abstract description 37
- 238000004880 explosion Methods 0.000 title claims abstract description 36
- 241001465754 Metazoa Species 0.000 title claims abstract description 31
- 238000010410 dusting Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000005538 encapsulation Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 5
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims 1
- 102000008186 Collagen Human genes 0.000 abstract description 7
- 108010035532 Collagen Proteins 0.000 abstract description 7
- 229920001436 collagen Polymers 0.000 abstract description 7
- 239000007787 solid Substances 0.000 abstract description 4
- 102000002322 Egg Proteins Human genes 0.000 abstract description 3
- 108010000912 Egg Proteins Proteins 0.000 abstract description 3
- 241000700605 Viruses Species 0.000 abstract description 3
- 210000002421 cell wall Anatomy 0.000 abstract description 3
- 239000004615 ingredient Substances 0.000 abstract description 3
- 210000004681 ovum Anatomy 0.000 abstract description 3
- 229920006395 saturated elastomer Polymers 0.000 abstract description 3
- 239000002028 Biomass Substances 0.000 abstract description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005422 blasting Methods 0.000 abstract description 2
- 229910052791 calcium Inorganic materials 0.000 abstract description 2
- 239000011575 calcium Substances 0.000 abstract description 2
- 210000004409 osteocyte Anatomy 0.000 abstract description 2
- 238000010008 shearing Methods 0.000 abstract description 2
- 231100000765 toxin Toxicity 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 210000001519 tissue Anatomy 0.000 description 4
- 201000010099 disease Diseases 0.000 description 3
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 238000011953 bioanalysis Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000013043 chemical agent Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 108090000765 processed proteins & peptides Proteins 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000001828 Gelatine Substances 0.000 description 1
- 101000911390 Homo sapiens Coagulation factor VIII Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005842 biochemical reaction Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 102000057593 human F8 Human genes 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 229920001184 polypeptide Polymers 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 102000004196 processed proteins & peptides Human genes 0.000 description 1
- 229940047431 recombinate Drugs 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/20—Meat products; Meat meal; Preparation or treatment thereof from offal, e.g. rinds, skins, marrow, tripes, feet, ears or snouts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
Abstract
The present invention relates to a kind of pair of animal bone tissues to carry out the liquefied system and device of steam explosion, belongs to biomass as resources field.The invention mainly comprises three steam explosion liquefaction, dry dusting, encapsulation operation stages.First, in the steam explosion liquefaction process stage, saturated vapor is used only, passes through instantaneous ejection type steam blasting (ICSE) process, it realizes that the cell wall of animal bone tissue destroys completely, the collagen in osteocyte, fat and solubility calcium ingredient is made to liquefy and be fully dissolved out；Then it will realize that liquefied bone tissue is sent into drying equipment again to be dehydrated, and homogeneous dusting forms solid state powder；The encapsulation of powder is finally completed in an aseptic environment.Being handled by ICSE is rapidly converted into animal bone tissue for liquid-state soluble, realize the moment extracting and macromolecular shearing of bone collagen, the structure of the biotoxins such as germ, virus, the worm's ovum that may contain in animal bone tissue simultaneously is also abolished completely, substantially increases foodsafety.
Description
Technical field
The present invention relates to a kind of pair of animal bone tissues to carry out the liquefied system and device of steam explosion, belongs to biomass as resources neck
Domain.
Background technique
To the deep processing and utilization of animal bone tissue, there are many forms.With health care of food product and it is feeding for destination deeply plus
Work processing, core objective are to make animal tissue that small molecule occur, to promote to nutritional ingredients such as albumen therein and polypeptides
It absorbs, and is converted into different product form.Animal bone tissue is carried out in ground deep processing mode at present, with chemical combined cooking process
Based on.Dissolve animal tissue by acid-base solution, then be subject to high cooking, dissolve out collagen therein, then again into
The processing of row degreasing filter residue.Although this method has certain effect, energy consumption is high, and pollution weight, especially stink discharge is difficult to
Control, is difficult to carry out in scale project.It is especially difficult to ensure that chemicals completely removes in final products, is final products
Food safety hide some dangers for.Bioanalysis future is although it is possible to getting rid of the dependence to chemical agent, but animal bone tissue
Structural barriers leave preprocessing means and are difficult to break, and are even more difficult to realize efficient microorganism accessibility so that biochemical reaction into
Journey is slow, it is also difficult to adapt to the demand of extensive animal bone tissue deep processing processing item.In short, either chemical steaming method is also
Be bioanalysis, all encounter histocyte and structure of biological macromolecule barrier problem, need a new class of method can high efficiency it is low
All kinds of different animal tissues's (including skin, hair, meat, bone, blood) are quickly dissociated at local, while not depending on chemical agent, it is full
Animal tissue's deep processing processing item demand more than sufficient day processing kiloton scale.
Summary of the invention
The purpose of the invention is to overcome the deficiency of the above-mentioned prior art, a set of new instantaneous liquid of animal bone tissue is provided
Change processing unit, mainly includes three steam explosion liquefaction, dry dusting, encapsulation operation stages.Firstly, in steam explosion liquefaction process rank
Saturated vapor is used only in section, by instantaneous ejection type steam blasting (ICSE) process, realizes that the cell wall of animal bone tissue is complete
It is complete to destroy, so that the collagen in osteocyte, fat and solubility calcium ingredient is liquefied and is fully dissolved out；Then it will realize and liquefy again
Bone tissue be sent into drying equipment in be dehydrated, and homogeneous dusting formed solid state powder；Powder is finally completed in an aseptic environment
The encapsulation at end.It is rapidly converted into animal bone tissue for liquid-state soluble firstly, the system is handled by ICSE, realizes gelatine
The moment of former albumen extracts and macromolecular shearing.Secondly, in this transition process, the disease that may contain in animal bone tissue
The biotoxins such as bacterium, virus, worm's ovum are effectively degraded, and biological structure is also abolished completely, substantially increase Animal Bone group
Foodsafety after knitting disposition.
The purpose of the present invention is what is be accomplished by the following way:
The present invention includes: instantaneous ejection type steam explosion host and its liquid discharging temporary storing bin, shurry pump and ducts, dry dusting
Unit, packing machine for powder etc..Wherein, steam explosion host liquid discharging temporary storing bin is via shurry pump and the feeding inlet for drying dusting unit
It is connected.Its course of work is such that
Animal bone tissue after selected cleaning is loaded into first in steam explosion host process storehouse.Then pass to the full of 1~2MPa
After water vapour and 5~20min of pressure maintaining, animal bone tissue forms liquid pulp, and moment by moment explosion in steam explosion host
40~50 DEG C are cooled to, the liquid pulp after steam explosion is kept in liquid discharging temporary storing bin, is then sent into xeraphium by shurry pump
Change and carries out rapid draing dehydration and homogeneous dusting in unit；Solid powder after drying dusting is packaged in packing machine for powder
In packaging bag at customization specification, all animals bone tissue steam explosion production process is completed.
The invention has the advantages that
1, the instantaneous ejection type steam explosion process in the present invention passes through the high speed of hydrone only with single water vapour as medium
Explosion kinetic energy is crushed the microcosmic cell wall structures in animal bone tissue thoroughly, realizes the dissociation of Animal Bone tissue collagen albumen
It is converted with liquid.
2, since the shock wave that explosion generates can produce fracture and recombinate effect in molecular level, so that animal bone tissue
Present in germ virus, worm's ovum include that its inhereditary material is totally disrupted and inactivates in interior structure, blocked include rabid ox disease
In the route of transmission of interior various diseases.
3, system be concisely and efficiently process instead of previous chemical steaming method medicament addition, extraction, neutralize and
The cumbersome technique of recycling.Except the complete molten type bone collagen dry powder formed after the liquefaction of full bone through dry dusting, unique by-product
Object --- bone carbon is also good absorption filtering material.Transformation in planta technique does not generate waste residue, waste liquid.
Detailed description of the invention
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the system flow schematic diagram of one embodiment of the invention.
Referring to attached drawing, the present invention includes: instantaneous ejection type steam explosion host 1 and its liquid discharging temporary storing bin 2, shurry pump and matches
Set of tubes 3, dry dusting unit 4, packing machine for powder 5 etc..
In Fig. 1 embodiment: steam explosion host liquid discharges temporary storing bin 2 via shurry pump 3 and the pan feeding for drying dusting unit 4
Mouth is connected.
The course of work of the invention is such that the animal bone tissue after selected cleaning is loaded into steam explosion host first
In 1 processing storehouse.After then passing to the saturated vapor of 1~2MPa and 5~20min of pressure maintaining, animal bone tissue is in steam explosion host 1
Liquid pulp is formed by moment explosion, and instantaneous temperature reduction, to 40~50 DEG C, the liquid pulp after steam explosion is in liquid discharging temporary storing bin 2
In keep in, be then sent into dry dusting unit 4 by shurry pump 3 and carry out rapid draing dehydration and homogeneous dusting；Drying dusting
It is raw to complete the steam explosion of all animals bone tissue in the packaging bag that packing machine for powder 5 is packaged into customization specification for solid powder afterwards
Production process.
Specific embodiment
SEBL-600 type steam explosion bone liquefaction production line is the specific implementation of foregoing invention.The type production line equipment has QB-600
Type original position steam explosion host and dry dusting unit, fresh 60 kilograms of bone of hour processing, the collagen peptide molecular weight 80% of output is less than
1500 dalton.
Claims (2)
1. a kind of pair of animal bone tissue carries out the liquefied system and device of steam explosion, including three steam explosion liquefaction, dry dusting, encapsulation works
The skill stage, mainly by instantaneous ejection type steam explosion host and its liquid discharging temporary storing bin, shurry pump and ducts, dry dusting machine
The composition such as group, packing machine for powder, wherein steam explosion host liquid discharges temporary storing bin via shurry pump and the pan feeding for drying dusting unit
Mouth is connected, it is characterized in that: bone tissue is fed in steam explosion host process storehouse, the full of 1 ~ 2MPa is passed through in steam explosion host
After vapor and 5 ~ 20min of pressure maintaining, liquid pulp is formed by moment explosion.
2. Animal Bone steam explosion liquefaction system according to claim 1, it is characterised in that: the liquid pulp after steam explosion is direct
It is sent into dry dusting unit and carries out rapid draing dehydration and homogeneous dusting, be then packaged into the packaging bag of customization specification.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910965893.6A CN110506898A (en) | 2019-10-12 | 2019-10-12 | Animal Bone steam explosion liquefaction system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910965893.6A CN110506898A (en) | 2019-10-12 | 2019-10-12 | Animal Bone steam explosion liquefaction system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110506898A true CN110506898A (en) | 2019-11-29 |
Family
ID=68633480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910965893.6A Pending CN110506898A (en) | 2019-10-12 | 2019-10-12 | Animal Bone steam explosion liquefaction system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110506898A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106833395A (en) * | 2017-02-23 | 2017-06-13 | 于政道 | A kind of raw material liquifying method prepared for gelatin |
| CN108450989A (en) * | 2017-02-17 | 2018-08-28 | 北京中科百瑞能工程技术有限责任公司 | A kind of the pulse vacuum steam explosion processing method and device of food materials raw material |
| CN109694173A (en) * | 2019-02-15 | 2019-04-30 | 清正生态科技(苏州)有限公司 | Sludge heavy-metal steam explosion removes system |
| CN109797590A (en) * | 2019-03-25 | 2019-05-24 | 清正生态科技(苏州)有限公司 | The anhydrous pulping system of plant fiber steam explosion |
| CN109797441A (en) * | 2019-03-25 | 2019-05-24 | 清正生态科技(苏州)有限公司 | Flaxen fiber steam explosion physics degumming system |
-
2019
- 2019-10-12 CN CN201910965893.6A patent/CN110506898A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108450989A (en) * | 2017-02-17 | 2018-08-28 | 北京中科百瑞能工程技术有限责任公司 | A kind of the pulse vacuum steam explosion processing method and device of food materials raw material |
| CN106833395A (en) * | 2017-02-23 | 2017-06-13 | 于政道 | A kind of raw material liquifying method prepared for gelatin |
| CN109694173A (en) * | 2019-02-15 | 2019-04-30 | 清正生态科技(苏州)有限公司 | Sludge heavy-metal steam explosion removes system |
| CN109797590A (en) * | 2019-03-25 | 2019-05-24 | 清正生态科技(苏州)有限公司 | The anhydrous pulping system of plant fiber steam explosion |
| CN109797441A (en) * | 2019-03-25 | 2019-05-24 | 清正生态科技(苏州)有限公司 | Flaxen fiber steam explosion physics degumming system |
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