CN103624067A - Innocent treatment method and system for ill and dead animals and unqualified meat products - Google Patents
Innocent treatment method and system for ill and dead animals and unqualified meat products Download PDFInfo
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- CN103624067A CN103624067A CN201310685508.5A CN201310685508A CN103624067A CN 103624067 A CN103624067 A CN 103624067A CN 201310685508 A CN201310685508 A CN 201310685508A CN 103624067 A CN103624067 A CN 103624067A
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Abstract
The invention provides an innocent treatment method and system for ill and dead animals and unqualified meat products, relates to the field of innocent treatment and aims to solve the problems that resources are wasted in unqualified processing treatment manners of an existing ill and dead animals and unqualified meat products, and the existing ill and dead animals and unqualified meat products have hidden dangers in disease spread and environment pollution. The treatment method comprises the following steps: crushing to-be-treated materials, and cooking and sterilizing crushed blood for 30 minutes at 135 DEG C under the pressure of 0.3MPa; cooking and sterilizing the crushed materials for 30 minutes at 135 DEG C under the pressure of 0.3MPa, carrying out drying and dewatering until the water content of the crushed materials is lower than 15%, carrying out oil-dreg separation, and finally squeezing material dreg after grease is separated, so as to obtain meat and bone meal. The treatment system comprises a crushing device, a sterilizing pot, a cooling device, innocent treatment kettles, an oil-dreg separation device and a squeezing-degreasing device. The innocent treatment method and system can be applied to the recycling and innocent treatment of the ill and dead animals and the unqualified meat products from various sources.
Description
Technical field
The present invention relates to the harmless treatment field of disease, dead animal and defective meat products.
Background technology
In the cultivation and transportation of fowl poultry and aquatic products, can there is unavoidably ill, the even dead situation of animal, sick, dead animal carries a large amount of pathogen, is the important infection sources that causes animal epidemic.To sick, dead animal, to carry out in time harmless treatment, to prevent due to illness former diffusion, cause the generation of epidemic disease and popular.Some are failed by the meat product of national correlation department inspection and quarantine, may be with various germs, viruses such as aftosa, cholera; Some cooked meat products are mixed with the additives such as famille rose that country prohibites use, lemon yellow.These underproof meat products, not only unhealthful but also can cause virus infections, cause various diseases, very harmful.If aforementioned disease, dead animal and underproof meat product can not get appropriate disposal, not only can even cause transmission of disease to environment, the mankind's life and health is threatened.In addition, because these diseases, dead animal and defective meat product itself contain a large amount of protein, fat and calcium class material, if burying, burning etc. nowadays habitual mode Direct Disposal fall the waste that not only can cause resource, also may be to water resource and environment.Therefore, need to search out an approach that can carry out resource, harmless treatment to disease, dead animal and defective meat products, making it turns waste into wealth, and realizes the recycling of refuse.
Summary of the invention
The object of the invention is to thoroughly solve existing disease, dead animal and defective meat products because adopting underproof processing mode to cause the wasting of resources existence to propagate the problem of the hidden danger of epidemic disease and contaminated environment, a kind of resource, harmless treatment approach that can make it refuse reclamation is provided.
For achieving the above object, the invention provides a kind of disease, dead animal and defective meat products method for innocent treatment, it is characterized in that comprising the following steps: treating material is sent into the particle diameter that is crushed to 30-40mm in breaker, collect the watery blood that produces in shattering process and under 135 ℃, 0.3MPa, carry out boiling sterilization and process 30min, after sterilization treatment finishes, treating that watery blood is cooled to 50 ℃ of following sewage disposal systems that entered; Material after fragmentation is sent into and in harmless treatment still, carried out HTHP boiling processing, keeping temperature of charge is boiling 30min under 135 ℃, the still internal pressure state that is 0.3MPa, then open air bleeding valve, in still internal pressure reduces at 0 o'clock to still, material carries out drying and dehydrating and processes to moisture content lower than 15%, then the material after dehydration is carried out to dregs of fat separating treatment, collect isolated grease, then the material slag after separated grease is squeezed to process obtain meat meal tankage, collect the grease squeezing out.
Further, before sending into breaker, first the metal object in treating material is detected, and the metal object detecting is removed.
Further, when described treating material is disease living animal, before sending into breaker first by described disease living animal electrocution.。
The present invention also provides a kind of disease, dead animal and defective meat products innocuity disposal system, it is characterized in that: comprise breaker, autoclave, cooling device, harmless treatment still, oil residue separating apparatus and squeezing degreasing plant, described breaker is provided with watery blood outlet and broken material outlet, described watery blood outlet is connected with the charging aperture of described autoclave, the discharging opening of described autoclave is connected with the charging aperture of described cooling device, described broken material outlet is connected with the charging aperture of described harmless treatment still, the discharging opening of described harmless treatment still is connected with the charging aperture of described oil residue separating apparatus, the material slag outlet of described oil residue separating apparatus is connected with the charging aperture of described squeezing degreasing plant.
Further, described innocuity disposal system also comprises that described the first conveying device is provided with metal detection device for the first conveying device to described breaker convey materials.
Further, described innocuity disposal system also comprises for by the electric shock device of disease living animal electrocution.
Further, described innocuity disposal system also comprises for broken material is delivered to the second conveying device of described harmless treatment still from described breaker.
The applicable processing object of method for innocent treatment provided by the invention and treatment system mainly comprises: animal class and the meat product of 1, importing and exporting quarantine, disqualified upon inspection; 2, relevant department discovers and seizes private is killed fowl poultry, meat, dog only etc.; 3, the disease that animal quarantine department discovers and seizes, dead fowl poultry; 4, various animal for research; 5, the pluck that meat processing combine sends here etc. is butchered processed side product; 6, the disease in cultivation, transportation, dead fowl poultry and aquatic products; 7, organic matter after changing food waste sorting etc.
Beneficial effect:
disease, dead animal and the defective meat product that to the mankind and environment, all may work the mischief that adopt that innocuity disposal system provided by the invention and processing method can produce various channels carry out resource, harmless treatment, making it turns waste into wealth, produce economic worth, for national extra earning, and this processing method can not work the mischief to the mankind and environment.The meat meal tankage that processing obtains can be processed into feed for pet, does not have any bad reaction after pets, processes the raw material use that the grease obtaining can be used as commercial grease factory.
Accompanying drawing explanation
Fig. 1 is the process chart of method for innocent treatment of the present invention;
fig. 2 is the structural representation of innocuity disposal system of the present invention;
in figure:
1. conveyer, 2. belt conveyor, 3. disintegrating machine, 4. conveying worm, 5. segmentation conveying worm, 6. harmless treatment still, 7. oil-residue separator, 8. squeezing defatting machine, 9. interlayer autoclave, 10. cooler shock by electricity.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail, and following examples are explanation of the invention, and the present invention is not limited to following examples.
Shown in Fig. 1 and Fig. 2, innocuity disposal system provided by the invention is mainly comprised of following part:
electric shock conveyer 1: this device is for the fiber crops electricity before the harmless treatment of various disease living animal and carry operation, when disease living animal enters electric shock conveyer from passage in and straddle delivery board and be transported to while approaching exit, two cheeks and the cardia of animals with diseases are accepted electric shock automatically, and the animal after lethal falls into the receiving hopper of belt conveyor 2;
belt conveyor 2: this device is used for the mass transport from electric shock conveyer 1 or freezer to disintegrating machine 3; When receiving disintegrating machine 3, need after the signal of charging, belt conveyor 2 starts automatically, and by the mass transport in its receiving hopper, to disintegrating machine 3, when the level transducer on its receiving hopper detects without material, belt conveyor 2 stops automatically; Metal detector when belt conveyor 2 middle parts detects after metal object, and metal detector provides signal to be stopped belt conveyor and reports to the police and inform that operating personnel takes out metal object, in case metal object enters disintegrating machine, damages cutter;
disintegrating machine 3: this device is for the fragmentation for the treatment of material; When receiving conveying worm 4 and need the signal of charging, disintegrating machine 3 starts automatically, and treating material is carried out to fragmentation, becomes the material that particle diameter is 30-40mm after fragmentation.Watery blood in shattering process pumps into interlayer autoclave 9 and carries out sterilizing, and the material after fragmentation is transported to harmless treatment still 6 and carries out harmless treatment;
interlayer autoclave 9: this device is for the sterilization treatment of animal watery blood, the watery blood amount detecting when liquid level sensor provided thereon reach autoclave volume 90% time output signal stop into water, and close the inlet valve on interlayer autoclave 9, open temperature control valve (TCV) enters in the interlayer of interlayer autoclave 9 steam watery blood is heated simultaneously, when watery blood temperature reaches 135 ℃, pot inner pressure reaches after 0.3MPa heat-insulation pressure keeping 30 minutes, after 30 minutes, temperature control valve (TCV) cuts out, relief valve is opened, when pressure sensor detects pot inner pressure and is 0, outlet valve is opened, watery blood enters cooler 10 and is cooled to 50 ℃ to send into below sewage disposal system, the condensed water that steam produces enters retracting device,
cooler 10: this device carries out cooling for the high-temp waste gas that the high temperature watery blood of interlayer autoclave 9, high-temp waste gas and harmless treatment still 6 are discharged; When interlayer autoclave 9, the 6 high-temperature exhaust emission signal outputs of harmless treatment still, cooling water pump and cooling tower start, cooling water circulates in cooler, when high-temp waste gas or high temperature watery blood enter cooler, carry out heat exchange with cooling water, the heat that cooling water is taken away again enters cooler after cooling tower is cooling;
conveying worm 4: this device is for the conveying of disintegrating machine 3 outlet materials; When receiving the charging signal of segmentation conveying worm 5, conveying worm 4 starts running automatically, and material lifting is arrived to segmentation conveying worm 5; When the interior material of harmless treatment still 6 arrives set amount, machine 3 to be broken stopped after a period of time, and conveying worm 4 stops automatically;
segmentation conveying worm 5: this device is for flowing to harmless treatment still by material segmentation; Segmentation conveying worm 5 is provided with a plurality of delivery outlets, each delivery outlet is connected with the charging aperture of harmless treatment still 6 by a valve, when selecting wherein harmless treatment still 6 charging, the valve open that segmentation conveying worm 5 is corresponding with this harmless treatment still 6, other valve closing, bolt rotary convey materials now, when material through opening valve time, material will fall in harmless treatment still 6; When in harmless treatment still, 6 materials arrive set amount, after upstream conveying worm 4 stops, segmentation conveying worm stops after 5 time delay a period of times automatically;
harmless treatment still 6: this device is for the harmless treatment of material, and it is reactor with dissection, and interlayer is the passage that adds hot fluid, material after fragmentation is delivered to after harmless treatment still 6 through conveying worm 4 and segmentation conveying worm 5, open shaft in still, and in the interlayer of harmless treatment still 6 and still respectively discharge pressure be 0.6Mpa and 0.25Mpa heating steam, after temperature of charge arrives 135 ℃, in still, steam inlet valve cuts out, interlayer temperature control valve (TCV) carries out PID and regulates assurance temperature of charge constant temperature at 135 ℃, after still internal pressure reaches 0.3Mpa, keep Current Temperatures and pressure 30 minutes, after 30 minutes, exhaust emission valve is opened, high-temp waste gas enters cooler and is cooled to 50 ℃ and enters below exhaust treatment system, when still internal pressure is 0, temperature control valve (TCV) 100% is opened material in still is carried out to drying and dehydrating, and in still, material water ratio is lower than 15% time, closing temperature control valve, and stop shaft running, and to open material outlet valve material is discharged, material is transported to oil-residue separator 7, the condensed water that steam produces enters retracting device,
oil-residue separator 7: this device is for carrying out dregs of fat separation to the material of processing through harmless treatment still 6; Material after harmless treatment is oil-containing solids material substantially, after material enters oil-residue separator 7, defeated slag screw rod and propose slag screw rod running the solid matter in material (material slag) is extracted, the material slag extracting is sent into squeezing defatting machine 8 and is carried out degreasing, and remaining oil and fat accumulation automatically pumps into oil tank when a certain amount of and is transported to commercial grease factory outward; When grease is less than when a certain amount of, automatically stop pump oil;
squeezing defatting machine 8: this device is for carrying out ungrease treatment to the material slag of separating through oil-residue separator 7; Material slag enters after squeezing defatting machine 8, extruding screw running, remaining grease in material slag is squeezed to degreasing, material slag after degreasing becomes the outer feed for pet processing factory that is transported to of meat meal tankage packing, grease is from flowing into oil groove, and the oil and fat accumulation in oil groove automatically pumps into oil tank when a certain amount of and is transported to commercial grease factory outward; When grease is less than when a certain amount of, automatically stop pump oil.
Claims (7)
1. disease, dead animal and defective meat products method for innocent treatment, it is characterized in that comprising the following steps: treating material is sent into the particle diameter that is crushed to 30-40mm in breaker, collect the watery blood that produces in shattering process and under 135 ℃, 0.3MPa, carry out boiling sterilization and process 30min, after sterilization treatment finishes, treating that watery blood is cooled to 50 ℃ of following sewage disposal systems that entered; Material after fragmentation is sent into and in harmless treatment still, carried out HTHP boiling processing, keeping temperature of charge is boiling 30min under 135 ℃, the still internal pressure state that is 0.3MPa, then open air bleeding valve, in still internal pressure reduces at 0 o'clock to still, material carries out drying and dehydrating and processes to moisture content lower than 15%, then the material after dehydration is carried out to dregs of fat separating treatment, collect isolated grease, then the material slag after separated grease is squeezed to process obtain meat meal tankage, collect the grease squeezing out.
2. method for innocent treatment according to claim 1, is characterized in that: before sending into breaker, first the metal object in treating material is detected, and the metal object detecting is removed.
3. method for innocent treatment according to claim 1, is characterized in that: when described treating material is disease living animal, before sending into breaker first by described disease living animal electrocution.
4. disease, dead animal and defective meat products innocuity disposal system, it is characterized in that: comprise breaker, autoclave, cooling device, harmless treatment still, oil residue separating apparatus and squeezing degreasing plant, described breaker is provided with watery blood outlet and broken material outlet, described watery blood outlet is connected with the charging aperture of described autoclave, the discharging opening of described autoclave is connected with the charging aperture of described cooling device, described broken material outlet is connected with the charging aperture of described harmless treatment still, the discharging opening of described harmless treatment still is connected with the charging aperture of described oil residue separating apparatus, the material slag outlet of described oil residue separating apparatus is connected with the charging aperture of described squeezing degreasing plant.
5. innocuity disposal system according to claim 4, is characterized in that: also comprise that described the first conveying device is provided with metal detection device for the first conveying device to described breaker convey materials.
6. innocuity disposal system according to claim 4, is characterized in that: also comprise for by the electric shock device of disease living animal electrocution.
7. innocuity disposal system according to claim 4, is characterized in that: also comprise for broken material is delivered to the second conveying device of described harmless treatment still from described breaker.
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| CN103624067B CN103624067B (en) | 2016-04-27 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104368588A (en) * | 2014-10-13 | 2015-02-25 | 河北诚铸机械制造有限公司 | Dead animal anhydration innocent treatment device and treatment method thereof |
| CN104529566A (en) * | 2015-01-09 | 2015-04-22 | 中国科学院合肥物质科学研究院 | Innocent treatment system for livestock and poultry dead of diseases in livestock breeding industry |
| CN104668269A (en) * | 2014-12-31 | 2015-06-03 | 成都市科农动物无害化处置有限公司 | Animal harmless disposal and recycle process |
| CN104772323A (en) * | 2015-04-08 | 2015-07-15 | 湖南盛路人防科技有限责任公司 | Animal harmless treatment device and harmless treatment method using same |
| CN105032893A (en) * | 2015-07-03 | 2015-11-11 | 罗显平 | Animal corpse harmless disposal method |
| CN105689367A (en) * | 2016-04-06 | 2016-06-22 | 湖南卢氏环保科技有限公司 | Innocent treatment system for beasts and birds died due to illness |
| CN107952788A (en) * | 2018-01-17 | 2018-04-24 | 贵州德科科技有限公司 | A kind of equipment for handling dead poultry in the mixed consumer waste of city |
| CN108622958A (en) * | 2017-03-21 | 2018-10-09 | 刘和平 | A kind of swill treatment process |
| CN112410112A (en) * | 2020-11-25 | 2021-02-26 | 湖南祥柏生态环保科技有限公司 | Energy-saving and automatic sterilization system in treatment process of animals died of diseases |
| CN112536311A (en) * | 2020-11-19 | 2021-03-23 | 湖南祥柏生态环保科技有限公司 | Energy-saving environment-friendly comprehensive system for innocent treatment of animals died of diseases |
| CN112753871A (en) * | 2020-12-31 | 2021-05-07 | 黑龙江省农业科学院畜牧兽医分院 | Pig feed for improving immunity and preparation method thereof |
| CN113007727A (en) * | 2021-02-20 | 2021-06-22 | 湖南祥柏生态环保科技有限公司 | Beasts and birds innocent treatment integrated system dies of illness |
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| JP2005058166A (en) * | 2003-08-20 | 2005-03-10 | Gifu Prefecture | Feed for animal, and method and apparatus for producing feed for animal |
| CN201807600U (en) * | 2010-07-30 | 2011-04-27 | 财团法人台湾农畜发展基金会 | Decomposing treatment device for harmless recycle of livestock corpses |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368588A (en) * | 2014-10-13 | 2015-02-25 | 河北诚铸机械制造有限公司 | Dead animal anhydration innocent treatment device and treatment method thereof |
| CN104668269A (en) * | 2014-12-31 | 2015-06-03 | 成都市科农动物无害化处置有限公司 | Animal harmless disposal and recycle process |
| CN104529566A (en) * | 2015-01-09 | 2015-04-22 | 中国科学院合肥物质科学研究院 | Innocent treatment system for livestock and poultry dead of diseases in livestock breeding industry |
| CN104772323A (en) * | 2015-04-08 | 2015-07-15 | 湖南盛路人防科技有限责任公司 | Animal harmless treatment device and harmless treatment method using same |
| CN105032893A (en) * | 2015-07-03 | 2015-11-11 | 罗显平 | Animal corpse harmless disposal method |
| CN105689367B (en) * | 2016-04-06 | 2018-03-23 | 湖南卢氏环保科技有限公司 | Dead livestock and poultry innocuity disposal system |
| CN105689367A (en) * | 2016-04-06 | 2016-06-22 | 湖南卢氏环保科技有限公司 | Innocent treatment system for beasts and birds died due to illness |
| CN108622958A (en) * | 2017-03-21 | 2018-10-09 | 刘和平 | A kind of swill treatment process |
| CN107952788A (en) * | 2018-01-17 | 2018-04-24 | 贵州德科科技有限公司 | A kind of equipment for handling dead poultry in the mixed consumer waste of city |
| CN112536311A (en) * | 2020-11-19 | 2021-03-23 | 湖南祥柏生态环保科技有限公司 | Energy-saving environment-friendly comprehensive system for innocent treatment of animals died of diseases |
| CN112410112A (en) * | 2020-11-25 | 2021-02-26 | 湖南祥柏生态环保科技有限公司 | Energy-saving and automatic sterilization system in treatment process of animals died of diseases |
| CN112753871A (en) * | 2020-12-31 | 2021-05-07 | 黑龙江省农业科学院畜牧兽医分院 | Pig feed for improving immunity and preparation method thereof |
| CN113007727A (en) * | 2021-02-20 | 2021-06-22 | 湖南祥柏生态环保科技有限公司 | Beasts and birds innocent treatment integrated system dies of illness |
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