CN110499852A - A kind of construction method of efficient quick integral forming energy-saving wall - Google Patents

A kind of construction method of efficient quick integral forming energy-saving wall Download PDF

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Publication number
CN110499852A
CN110499852A CN201910707593.8A CN201910707593A CN110499852A CN 110499852 A CN110499852 A CN 110499852A CN 201910707593 A CN201910707593 A CN 201910707593A CN 110499852 A CN110499852 A CN 110499852A
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China
Prior art keywords
band iron
web plate
iron web
construction method
layer
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Granted
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CN201910707593.8A
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CN110499852B (en
Inventor
肖法刚
金鑫
肖睿冰
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Guizhou Nongding Technology Energy Group Co ltd
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Individual
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/842Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf
    • E04B2/845Walls made by casting, pouring, or tamping in situ by projecting or otherwise applying hardenable masses to the exterior of a form leaf the form leaf comprising a wire netting, lattice or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/02Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
    • E04C5/04Mats
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00146Sprayable or pumpable mixtures
    • C04B2111/00155Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite

Abstract

The invention discloses a kind of construction method of efficient quick integral forming energy-saving wall, including a. when construct interior wall when, one layer of band iron web plate is set, is laid with screen cloth on band iron web plate either side, band iron web plate is installed on the beam, plate, column of building;When construction outer wall, multilayer band iron web plate is set, screen cloth is laid on the side of any band iron web plate, screen cloth is located on the inside of multilayer band iron web plate, and multilayer band iron web plate is then installed on the beam of building, plate, column;B. the mixed serum of cement, ardealite, mountain flour and granules of polystyrene is sprayed onto screen cloth inside or outside basis of formation layer in step a;C. the inner side and outer side that the blended cement mortar of cement, mudstone cream and mountain flour is sprayed onto basal layer in step b is formed into cured layer;D. the inner side and outer side that concrete mortar is sprayed onto basal layer in step c is formed into protective layer;It to strike off in time, this construction method construction efficiency is high, and construction cost is low;And base-layer bits can reach and effect is effectively protected within the walls.

Description

A kind of construction method of efficient quick integral forming energy-saving wall
Technical field
The invention belongs to technical field of buildings, in particular to a kind of construction party of efficient quick integral forming energy-saving wall Method.
Background technique
Currently, mainly there is building block to pile up and one-piece casting by the way of in the wall construction of building, traditional is built Made of one piece wall made of walling body is mainly piled up using building block class and batten class wall brick, there are common for this made of one piece wall Structural and connectivity wall body slit and lead to the bad problem of heat-insulated, heat preservation, sound insulation and other effects;Made of one piece wall integrally compares Weight, inertia are big, and shock resistance is poor, during house shakes, be easy to appear the scrappy block slump of wall and personnel are made The problem of at injury;Made of one piece wall is thicker, thus occupies more construction areas, has compressed room usable floor area; The problem of seeping water simultaneously there is also brick wall and plate stitch;The construction of made of one piece wall is mainly constructed by manpower, is carried tired Difficulty, material wastage rate is higher, long construction period, and investment is more, and the building waste generated is more and processing is difficult, seriously affects Ambient enviroment;And insulating layer and waterproof layer is arranged in one-piece casting wall outside wall mostly at present, so that its service life It is shorter, so that later maintenance is difficult.
Chinese invention is that a kind of non-dismantling formwork is integrally formed wall and construction technology, and publication number CN108978957A is open Day 2018.12.11, the invention belongs to cast-in-place walling body building technology fields, and in particular to a kind of non-dismantling formwork integrated molding wall Body and construction technology.The present invention surrounds the chamber that pours being connected, and pouring into pouring material using component template, filling template Be integrally formed so that vertical main structure component and filling wall are integrally formed, and the component template that is arranged and filling template with Wall pours adhesion as entirety, does not need that template in addition is arranged, and be not required to demoulding, and the surface smoothness for back wall of constructing is high, table Face is bright and clean, is convenient for construction in later period, technical solution provided by the present invention, it can be achieved that vertical main structure component with fill the same of wall When construct, the good integrity of wall, construction efficiency is greatly improved, and has a vast market foreground;The present invention mainly realizes Integrated molding wall is poured, solves the problems, such as to improve construction efficiency, and later period demoulding is avoided to guarantee that wall is neat, does not solve wall The protection of body insulating layer, waterproof layer, the design of door and window, and environmental protection concept rationally is not realized using waste.
Construction method of the Chinese invention for a kind of steel structure wave net laminated concrete face integral quakeproof wall, publication number: CN108086520A, publication date: 2018.05.29, the invention discloses a kind of steel structure wave net laminated concrete face integral quakeproof walls Construction method, which comprises the steps of: A: installation wall body keel frame while being filled not in wall body keel frame Combustion property filler;B: using concrete injection device, by the concrete spray made, into step A, mounted wall is imperial On skeleton;C: in step C, to gunning concrete place in uneven thickness, strike off in time, last time spray after to metope into Row is whole levelling;The raw material that this construction method uses is the mature construction material for meeting national environmental standard requirement, to ring Border is pollution-free;It also can use original building waste material (rubbish of recoverable), flyash etc. simultaneously and be used for wall production and construction, The generation of building waste is effectively reduced, so that saving building waste expenses and the resulting environment such as clears, fills Pollution problem;The present invention does not solve the protection of wall insulating layer, waterproof layer, without reference to the reasonable application of ardealite yet.
Summary of the invention
The present invention is to be adopted the technical scheme that in order to solve the above problem:
A kind of construction method of efficient quick integral forming energy-saving wall, includes the following steps:
A. when the interior wall of construction building object, one layer of band iron web plate is set, is laid with screen cloth on band iron web plate either side, then Band iron web plate is installed on the beam, plate, column of building;
When the exterior wall of construction building object, multilayer band iron web plate is set, is laid with screen cloth, screen cloth on the side of any band iron web plate On the inside of multilayer band iron web plate, then multilayer band iron web plate is installed on the beam of building, plate, column;
B. the mixed serum of the cement made, ardealite, mountain flour and granules of polystyrene is sprayed using concrete injection device Mounted screen cloth inside or outside basis of formation layer into step a;
C. the blended cement mortar of the cement made, mudstone cream and mountain flour is sprayed onto step b using concrete injection device The inner side and outer side of the basal layer of formation forms cured layer;
D., production concrete mortar is sprayed onto the inner side and outer side shape of the basal layer of step c formation using concrete injection device At protective layer;
E. in step c, d, gunning concrete mortar thickness is unevenly located, to be struck off in time, last time is right after spraying Metope carries out whole levelling.
The processing and fabricating of band iron web plate includes the following steps: in step a
A11. the vertical bar being placed equidistant with is vertically disposed in and is placed equidistant on horizontal stripe, vertical bar and horizontal stripe crosspoint are welded, Make vertical bar is vertical with horizontal stripe to connect to form supporting network;
A12. supporting network is sent to molding press, molding press upper die equidistantly compresses supporting network, and adjacent horizontal stripe on supporting network is made to hang down Allotment support wire side inverse bending vertically forms opposite notch, and vertically arranged opposite notch forms vertical socket.
A13. the vertical socket that band iron is inserted on supporting network is formed into band iron web plate.
The installation of band iron web plate includes the following steps: in step a
A21. according to design drawing, installation site is marked;
A22. the band iron web plate for installing band iron holded up, connect the band iron of band iron web plate by connector;When band iron web plate Equipped with multiple groups, band iron web plate spacing is adjusted according to the actual situation, connects adjacent band iron web plate, connection flat by connection band iron Iron and band iron web plate are fastened by screw, and heat insulating washer is equipped between screw and screw hole, multiple groups band iron web plate is erect respectively, The band iron that adjacent band iron web plate surrounding installation is connected by connector, forms integrated band iron web plate;
A23. the band iron of band iron web plate surrounding is fixed on the beam, plate, column of building by cement nail with furred ceiling device.
Preferably, screen cloth is high molecular polythene waterproof ventilated membrane in the step a.
Preferably, mixed serum coating thickness is 1-2cm in the step b.
Preferably, cement, ardealite, mountain flour and granules of polystyrene ratio are 1:1:5 in the step b mixed serum.
Preferably, the coating thickness of blended cement mortar is 2-10cm in the step c, cement in blended cement mortar, Mudstone cream and mountain flour ratio are 1:1:4.
Preferably, the band iron web plate is equipped with door, window.
Preferably, the supporting network is that galvanized metal welds wave net.
Preferably, step f, step f can be carried out after the step a are as follows: carry out on the band iron web plate that step a is formed Water, electric wire arrangement.
Preferably, cement, ardealite, mountain flour and granules of polystyrene can be made as phosphorus plaster tablet, phosphorus in the step b Plasterboard is mounted on basis of formation layer on the inside of multilayer band iron web plate.
Preferably, the ratio of cement in the step b, ardealite, mountain flour and granules of polystyrene is 1:1:4:0.5.
It is had the beneficial effect that possessed by this construction method
(1) this construction method forms support spraying wall by fixing band iron web plate, successively the spraying building material on spraying wall, It is constructed using the raw material for meeting national environmental standard requirement, forms integrated metope, this metope and building bearing beam one Bodyization connection, metope integral seamless, without cracking, integral wall surface intensity, rigidity are more preferable, can carry nine grades of earthquakes;This construction The relatively existing building block form of construction work of method, construction efficiency is high, and construction cost is low;In addition, the basal layer inside metope has more Good heat-insulated, sound insulation, fire prevention, waterproof effect, and base-layer bits can reach and effect is effectively protected within the walls.
(2) what is formed after being stirred in this construction method using cement, ardealite, mountain flour and granules of polystyrene is mixed Slurries are closed, wherein cement, ardealite, mountain flour and granules of polystyrene ratio are 1:1:5, and ardealite is ardealite, effective benefit With building waste, processing cost is saved, has met Environmental Design theory.
(3) the metope intensity that this construction method is formed is big, and can directly burrow hoisting object, and relatively existing construction method needs It burrows after wanting aerated blocks brick to add water, burrows again on cement after having filled up hole with cement, present embodiment is simpler, improves Efficiency, convenient for construction.
(4) band iron web plate is equipped with door, window in this construction method, can be to avoid the fiber crops that the later period cuts wall It is tired, it is installed convenient for the later period, keeps the integrality of wall, furthermore the processing at the hole structures such as door and window is not needed in addition to be arranged Beam.
(5) in construction can direct settled water & electric pipe line, do not need secondary fluting and get into the cave, it is smoothly complete to maintain metope Property, manpower, financial resources are saved, is shortened the construction period.
Detailed description of the invention
Fig. 1 is supporting network structural schematic diagram of the present invention;
Fig. 2 is band iron mesh-plate structure schematic diagram of the present invention.
Specific embodiment
The present invention is further described with reference to the accompanying drawing.
A kind of construction method of efficient quick integral forming energy-saving wall, includes the following steps:
A. when the interior wall of construction building object, one layer of band iron web plate 10 is set, is laid with screen cloth on 10 either side of band iron web plate, Then band iron web plate 10 is installed on the beam of building, plate, column, when the exterior wall of construction building object, multilayer band iron web plate is set 10, screen cloth is laid on the side of band iron web plate 10, screen cloth is located at 10 medial surface of multilayer band iron web plate, then in building Beam, plate install multilayer band iron web plate 10 on column;
B. the mixed serum of the cement made, ardealite, mountain flour and granules of polystyrene is sprayed using concrete injection device Into step a on the inside of mounted screen cloth or the basis of formation layer of outside, cement, ardealite, mountain flour and polyphenyl in the step b Ethylene particle can be made as phosphorus plaster tablet, and phosphorus plaster tablet is especially used in the exterior wall in construction building object, and it is flat to be mounted on multilayer 10 inside basis of formation layer of iron net plate;
C. the blended cement mortar of the cement made, mudstone cream and mountain flour is sprayed onto step b using concrete injection device The inner side and outer side of the basal layer of formation forms cured layer;
D., production concrete mortar is sprayed onto the inner side and outer side shape of the basal layer of step c formation using concrete injection device At protective layer;
E. in step c, d, gunning concrete mortar thickness is unevenly located, to be struck off in time, last time is right after spraying Metope carries out whole levelling.
Wherein the production of band iron web plate 10 includes the following steps: in step a
A11. be placed equidistant on horizontal stripe 111 as shown in Figure 1, the vertical bar 112 being placed equidistant with is vertically disposed in, by vertical bar 112 with 111 crosspoint of horizontal stripe is welded, and makes vertical bar 112 is vertical with horizontal stripe 111 to connect to form supporting network 11;
A12. supporting network 11 is sent to molding press, molding press upper die equidistantly compresses supporting network 11, makes adjacent on supporting network 11 111 vertical support net of horizontal stripe, 11 face inverse bending vertically forms opposite notch 113, and vertically arranged opposite notch 113 forms Vertical socket.
A13. as shown in Fig. 2, the vertical socket that band iron 12 is inserted on supporting network 11 is formed band iron web plate 10.
Molding press described above includes top board and lower platen, and the bumps towards lower platen side are equipped at intervals on top board Pressing mold is equipped at intervals with the concave-convex pressing mold towards top board side, top board and the concave-convex pressing mold phase on lower platen on lower platen It is mutually engaged, top board and lower platen compress the horizontal stripe 111 of band iron web plate 10 under the control of hydraulic system, pass through bumps Pressing mold forms opposite notch 113, to complete the production of supporting network 11, power used by molding press and each component of gearing are equal For the prior art, do not repeat herein.
Wherein the installation of band iron web plate 10 includes the following steps: in step a
A1. according to design drawing, installation site is marked;
A2. the band iron web plate 10 for installing band iron 12 holded up, connect the band iron 12 of band iron web plate 10 by connector;When Band iron web plate 10 is equipped with multiple groups, and 10 spacing of band iron web plate is adjusted according to the actual situation, is connected by connection band iron 12 adjacent Band iron web plate 10, connection band iron 12 and band iron web plate 10 are fastened by screw, and heat insulating washer is equipped between screw and screw hole, will Multiple groups band iron web plate 10 is erect respectively, and the band iron 12 of adjacent 10 surrounding of band iron web plate installation is connected by connector, forms one Change band iron web plate 10;
A3. the band iron 12 of 10 surrounding of band iron web plate is fixed on the beam, plate, column of building by cement nail with furred ceiling device.
Screen cloth is high molecular polythene waterproof ventilated membrane in step a.
Mixed serum coating thickness is 1-2cm, cement, ardealite, stone in further step b mixed serum in stepb Powder and granules of polystyrene ratio are 1:1:40.5.
The coating thickness of blended cement mortar is 2-10cm, cement, mudstone in further blended cement mortar in step c Cream and mountain flour ratio are 1:1:4.
Protective layer has water-proof function in step d, and intensity is big, as the exterior wall of entire wall, coating thickness 2- 6cm。
It is required to be equipped with door, window on band iron web plate 10 according to design drawing, cutting is convenient, straight in construction in later period spraying It connects to be formed, does not need that lintel in addition is arranged.
This construction method sprays wall by supporting the fixed formation of band iron web plate 10, successively the spraying building material on spraying wall Material, is constructed using the raw material for meeting national environmental standard requirement, forms integrated metope, this metope and building bearing beam Integration connection, metope integral seamless, without cracking, integral wall surface intensity, rigidity are more preferable, can carry nine grades of earthquakes;Originally it applies The relatively existing building block form of construction work of work method, construction efficiency is high, and construction cost is low;In addition, the basal layer inside metope has Better heat-insulated, sound insulation, fire prevention, waterproof effect, and base-layer bits can reach and effect is effectively protected within the walls.
The mixing formed after being stirred in this construction method using cement, ardealite, mountain flour and granules of polystyrene Slurries, wherein cement, ardealite, mountain flour and granules of polystyrene ratio are 1:1:4:0.5, and ardealite is effectively utilized, builds Building refuse saves processing cost, has met Environmental Design theory.
The metope intensity that this construction method is formed is big, and can directly burrow hoisting object, and relatively existing construction method needs Aerated blocks brick burrows after adding water, burrows again on cement after having filled up hole with cement, and present embodiment is simpler, improves effect Rate, convenient for construction.
In this construction method band iron web plate 10 be equipped with door, window, can to avoid the trouble that the later period cuts wall, Convenient for later period installation, the integrality of wall is kept, furthermore the processing at the hole structures such as door and window is not needed lintel in addition is arranged.
In construction can after installing band iron web plate 10 direct pre-buried design hydroelectric line, do not need spraying after the completion of two Secondary fluting is got into the cave, and maintains the smooth integrality of metope in this way, is saved manpower, financial resources, is shortened the construction period.
The present embodiment not makes any form of restriction shape of the invention, material, structure etc., all according to this hair Bright technical spirit any simple modification, equivalent change and modification to the above embodiments, belong to the technology of the present invention side The protection scope of case.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", "front", "rear", The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute The orientation or positional relationship shown is only the present invention and simplified description for ease of description, rather than indicates or imply signified device Or element must have a particular orientation, construct and operate for specific orientation, thus should not be understood as in present invention protection The limitation of appearance.
If the words such as " first ", " second " are used herein come if limiting components, those skilled in the art are answered This knows: the use of " first ", " second " is intended merely to facilitate the description present invention and simplifies description, does not in addition state such as, Above-mentioned word has no special meaning.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features, But these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (10)

1. a kind of construction method of efficient quick integral forming energy-saving wall, which comprises the steps of:
A. when the interior wall of construction building object, one layer of band iron web plate is set, is laid with screen cloth on band iron web plate either side, then Band iron web plate is installed on the beam, plate, column of building;
When the exterior wall of construction building object, multilayer band iron web plate is set, is laid with screen cloth, screen cloth on the side of any band iron web plate On the inside of multilayer band iron web plate, then multilayer band iron web plate is installed on the beam of building, plate, column;
B. the mixed serum of the cement made, ardealite, mountain flour and granules of polystyrene is sprayed using concrete injection device Mounted screen cloth inside or outside basis of formation layer into step a;
C. the blended cement mortar of the cement made, mudstone cream and mountain flour is sprayed onto step b using concrete injection device The inner side and outer side of the basal layer of formation forms cured layer;
D., production concrete mortar is sprayed onto the inner side and outer side shape of the basal layer of step c formation using concrete injection device At protective layer;
E. in step c, d, gunning concrete mortar thickness is unevenly located, to be struck off in time, last time is right after spraying Metope carries out whole levelling.
2. construction method according to claim 1, which is characterized in that the processing and fabricating packet of band iron web plate in the step a Include following steps:
A11. the vertical bar being placed equidistant with is vertically disposed in and is placed equidistant on horizontal stripe, vertical bar and horizontal stripe crosspoint are welded, Make vertical bar is vertical with horizontal stripe to connect to form supporting network;
A12. supporting network is sent to molding press, molding press upper die equidistantly compresses supporting network, and adjacent horizontal stripe on supporting network is made to hang down Allotment support wire side inverse bending vertically forms opposite notch, and vertically arranged opposite notch forms vertical socket;
A13. the vertical socket that band iron is inserted on supporting network is formed into band iron web plate.
3. construction method according to claim 1 or 2, which is characterized in that in the step a installation of band iron web plate include Following steps:
A21. according to design drawing, installation site is marked;
A22. the band iron web plate for installing band iron holded up, connect the band iron of band iron web plate by connector;When band iron web plate Equipped with multiple groups, band iron web plate spacing is adjusted according to the actual situation, connects adjacent band iron web plate, connection flat by connection band iron Iron and band iron web plate are fastened by screw, and heat insulating washer is equipped between screw and screw hole, multiple groups band iron web plate is erect respectively, The band iron that adjacent band iron web plate surrounding installation is connected by connector, forms integrated band iron web plate;
A23. the band iron of band iron web plate surrounding is fixed on the beam, plate, column of building by cement nail with furred ceiling device.
4. construction method according to claim 1, which is characterized in that screen cloth is anti-for high molecular polythene in the step a Water ventilated membrane.
5. construction method according to claim 1, which is characterized in that mixed serum coating thickness is 1- in the step b 2cm。
6. construction method according to claim 1, which is characterized in that the band iron web plate is equipped with door, window.
7. construction method according to claim 1, which is characterized in that the supporting network is galvanized metal welded mesh.
8. construction method according to claim 1, which is characterized in that step f, step f can be carried out after the step a Are as follows: water, electric wire arrangement are carried out on the band iron web plate that step a is formed.
9. construction method according to claim 1, which is characterized in that cement in the step b, ardealite, mountain flour and poly- Styrene pellets mixed serum is made as phosphorus plaster tablet, and phosphorus plaster tablet is mounted on basis of formation layer on the inside of multilayer band iron web plate.
10. construction method according to claim 1, which is characterized in that cement in the step b, ardealite, mountain flour and poly- The ratio of styrene pellets is 1:1:4:0.5.
CN201910707593.8A 2019-08-01 2019-08-01 Construction method of efficient and rapid integrated forming energy-saving wall Expired - Fee Related CN110499852B (en)

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US4253288A (en) * 1979-07-13 1981-03-03 Chun Joo H Prefabricated wall panel
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