CN110484762A - A kind of method of novel motor rotor Copper-iron alloy material - Google Patents

A kind of method of novel motor rotor Copper-iron alloy material Download PDF

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CN110484762A
CN110484762A CN201910832745.7A CN201910832745A CN110484762A CN 110484762 A CN110484762 A CN 110484762A CN 201910832745 A CN201910832745 A CN 201910832745A CN 110484762 A CN110484762 A CN 110484762A
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alloy
iron
alloy powder
temperature
motor rotor
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CN110484762B (en
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武旭红
王文斌
王小军
周斌
梁建斌
张石松
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Shaanxi Sirui Advanced Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/10Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/005Heat treatment of ferrous alloys containing Mn
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/008Heat treatment of ferrous alloys containing Si
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/0425Copper-based alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge

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Abstract

The invention discloses a kind of methods of novel motor rotor Copper-iron alloy material, belong to nonferrous materials manufacturing technology field.Mainly comprise the steps that (1) ingredient;(2) vacuum induction melting;(3) mechanical centrifugal is atomized;(4) discharge plasma sintering;(5) ageing treatment;The present invention is by selecting Cu, Fe raw material with high purity, and the silver of addition has good electric conductivity, the solid solubility of iron, silicon and copper is small simultaneously, the conduction of copper rod and heating conduction are influenced minimum, its solid solubility will not change with the change of temperature, therefore, the alloy of Cu, Fe composition has high conduction performance;Make Cu-Fe alloy atomization drop in such a way that mechanical centrifugal is atomized, and atomized drop rapid condensation is made by low temperature high-purity argon gas, the cooling rate of alloy liquid droplet can be increased, overcome the gross segregation of alloy, further increase alloy electromagnetic shielding properties.

Description

A kind of method of novel motor rotor Copper-iron alloy material
Technical field
The invention belongs to nonferrous materials manufacturing technology fields, and in particular to a kind of novel motor rotor copper-iron alloy The method of material.
Background technique
With rapid development of economy, the mankind get worse the degree of dependence of the energy, also continuous to the demand of the energy Increase dirty, therefore, the inevitable problem of some mankind also occurs, such as energy waste, shortage of resources and environmental pollution are all More problems seriously threaten the survival and development of the mankind.Currently, the energy input of China's industry accounts for about the 70% of total energy consumption, and by Energy consumption caused by motor accounts for about industrial energy consumption total amount 60-70% or so, in addition some other nonindustrial energy consumption of electrical machinery amounts, practical Energy consumption of electrical machinery amount accounts for 50% of energy total consumption or more, reduces the energy input of motor, improves other efficiency of energy utilization, is directed not only to It to economic results in society, also will affect the various aspects such as environment, ecology, therefore, further increase service performance, the drop of motor Low cost and energy consumption have become the hot issue that domestic and international some scholars study.Currently, having had scholar from electronic both at home and abroad It sets out in terms of the selection of machine rotor material, is reduced in motor start-up procedure by selecting the good material of conductive magnetic waveguide performance Energy input.
Studies have shown that the rotor of novel energy-conserving asynchronous machine or high-performance Self-starting permanent magnet motor utilizes Cu-Fe alloy material When material, in order to avoid extraneous electromagnetic signals are to the interference effect of motor, it is desirable that Cu-Fe alloy material should have certain conduction Rate, while there is certain magnetic permeability again, there is electro-magnetic screen function, and when iron content is higher in Copper-iron alloy material, have Excellent magnetoresistance, and electromagnetic wave shielding performance is preferable.
For existing Copper-iron alloy material with the increase of Fe content, it is serious that alloy easily forms segregation in process of setting Tissue, causes iron phase in copper-iron alloy unevenly distributed, reduces alloy conductive rate and magnetic permeability, causes the starting of rotor Electric current increases, and detent torque is small, reduces the service performance of motor, while will also result in the waste for no reason of the energy.
Summary of the invention
In view of the above problems, the present invention provides a kind of methods of novel motor rotor Copper-iron alloy material.
The technical scheme is that a kind of method of novel motor rotor Copper-iron alloy material, mainly includes following Step:
(1) ingredient
The primary chemical of Cu-Fe alloy forms and its weight percent are as follows: 49-93% copper, 0.31-0.95% silicon, 0.5- 0.8% manganese, remaining be iron, wherein Cu use electrolytic copper plate, iron use ingot iron, silicon use ferrosilicon, manganese use manganese iron;
(2) vacuum induction melting
The electrolytic copper plate of above-mentioned weight percent is fitted into vaccum sensitive stove, is vacuumized, after copper sheet fusing to be electrolysed, to Manganese iron is added in vaccum sensitive stove and carries out deoxidation, ingot iron, ferrosilicon is then added into vaccum sensitive stove respectively again, heating rises Temperature is passed through the argon gas that concentration is 99.99% and is protected, keep the temperature 1-1.5h to 1500-1800 DEG C of progress melting;
(3) mechanical centrifugal is atomized
Aluminium alloy after above-mentioned melting is packed on dish-style atomizer, is sprayed after being mixed in dish-style atomizer and forms spherical shape Drop is passed through -90~-65 DEG C of high-purity argon gas into dish-style atomizer, makes atomized drop rapid condensation, forms Cu-Fe alloyed powder Body;
(4) discharge plasma sintering
Above-mentioned Cu-Fe alloy powder is put into discharge plasma sintering furnace, is generated using discharge plasma sintering furnace TRANSIENT HIGH TEMPERATURE is sintered 1-2h to Cu-Fe alloy powder, and last furnace cooling blow-on obtains the alloy that consistency is 95%-99% Blank, wherein sintering pressure 20-300MPa, sintering temperature are 800-1500 DEG C.
(5) ageing treatment
At a temperature of ageing treatment, furnace cooling by above-mentioned alloy blank at 230-400 DEG C.
Further, the also included chemical constituent of the Cu-Fe alloy and its weight percent are 0.03-0.07% phosphorus, 0.02-0.04% silver ,≤0.02% sulphur ,≤0.02% aluminium ,≤0.1% carbon.
Further, when carrying out melting in the step (2), rare earth La and Ce is added into aluminium alloy and carries out electromagnetism and stirs It mixes, wherein the rare earth element of weight percent≤0.02% of weight percent≤0.03%, Ce of La, addition can be with it He acts synergistically at element, to sufficiently refine the crystal grain of Cu-Fe As-cast Microstructure, reduces the generation of segregation.
Further, when adding Cu-Fe alloy powder into discharge plasma sintering furnace in the step (4), in furnace Temperature is 800-1500 DEG C, Cu-Fe alloy powder is divided into 3-5 parts first, and electric discharge is added in first part of Cu-Fe alloy powder It in plasma agglomeration furnace, is stirred with the rate of 180-220r/min, the Cu-Fe that then successively remaining component is added in stirring is closed Bronze body, and the stirring rate of every part of alloy is successively increased with 35r/min, and the mixing time of every part of Cu-Fe alloy powder is equal For 30-35min, after all Cu-Fe alloy powders are all added in discharge plasma sintering furnace, by Cu-Fe Alloy powder adds in batches, makes the internal temperature and even tissue of sintered Cu-Fe alloy blank, the Cu- of preparation is turned up The comprehensive quality of Fe alloy.
Further, to surface preparation is carried out before ingot iron and electrolytic copper plate melting in the step (2), specifically Process flow are as follows: cleaned ingot iron and electrolytic copper plate surface respectively using deionized water, by the technical pure after cleaning Iron and electrolytic copper plate are separately added into acetone soln, and using power 6-8KW, frequency is the ultrasonic wave of 65-85kHz to ingot iron Surface carries out cleaning 20-30min respectively with electrolytic copper plate, then by after cleaning ingot iron and electrolytic copper plate be respectively put into baking It is dry in dry cabinet, sandblasting roughening treatment is carried out to ingot iron and electrolytic copper plate surface using steel sand, finally, boron nitride is answered It closes micro mist and formation wear-resistant coating in Cu crystallizer surface is sprayed on using supersonic flame spraying method, on the one hand remove technical pure Iron and electrolytic copper plate surface impurity, the purity for the alloy for avoiding impurity effect from preparing;On the other hand, prolonged by spraying of wearable coating The wearability for increasing alloy has been grown, the service life of alloy is extended.
Further, it is 20-80 μm that the step (3), which forms the partial size of Cu-Fe alloy powder, and oxygen content is less than 300ppm prepares Cu-Fe alloy powder in such a way that mechanical centrifugal is atomized, and it is cold to be passed through -90~-65 DEG C of high-purity argon gas progress But, this mode can increase alloy cooling rate, reduce segregation, overcome copper-iron alloy Fe content for electromagnetic shielding compared with Height easily leads to the problem of gross segregation, makes the copper-iron alloy of preparation on the basis of with preferable electro-magnetic screen function, no It is also easy to produce segregation phenomena.
Further, the Cu-Fe alloy powder is put into discharge plasma sintering stokehold and need to be preheated, specific preheating side Formula are as follows: firstly, then being filled with the nitrogen 15-20min that flow velocity is 0.3-9L/min into discharge plasma sintering furnace will discharge The temperature of ion sintering furnace rises to 300-400 DEG C, and the Cu-Fe alloy powder after dividing equally in the manner described above is slowly added to discharge In plasma agglomeration furnace, after all Cu-Fe alloy powders are all added in discharge plasma sintering furnace, with 60-80 DEG C Temperature is risen to 800-1500 DEG C by heating rate, by preheating to aforesaid way to Cu-Fe alloy powder, is avoided straight It connects and is increased to reaction temperature, Cu-Fe alloy powder is caused to generate part burning phenomenon.
Further, the type of cooling uses dual-cooled mode in the step (5), specifically: the alloy of preparation is put Enter and carry out circulating cooling in coolant liquid, 2-3h was discharged coolant liquid, was passed through stream when alloy temperature is down to 80 DEG C cooling time The argon gas that speed is 15-30L/min repeats to cool down to alloy, until being down to room temperature, wherein coolant liquid ingredient is water, salt water Or oil;By dual-cooled, accelerate cooling rate.
Further, in the Cu-Fe alloy of the preparation, Fe constituent content accounts for 5-50%, by changing the content of Fe, mentions The electric conductivity and magnetic conductivity of high Cu-Fe alloy make have preferable electromagnetic shielding performance using the rotor of this alloy preparation, Avoid interference of the outer wall electromagnetic signal to motor.
Further, it is used in the step (5) to the alloy staged vibration timeliness after discharge plasma sintering Reason, specifically: firstly, 60-80 DEG C at a temperature of, when using electric and magnetic oscillation timeliness instrument with the vibration frequency of 1500-2000Hz Then effect processing 15-20h is warming up to 100-150 DEG C, with the vibration frequency ageing treatment 13-15h of 3000-3500Hz, finally, It is warming up to 180-230 DEG C, 10-13h is handled with the vibration frequency of 4000-5000Hz, it is cooling;Pass through above-mentioned ageing treatment side Formula avoids Cu-Fe alloy surface from stomata, crackle occur, collapses damage and fall off and the common deficiencies such as nonuniform organization, reduces Cu-Fe and closes The oxygen content of gold improves the electric conductivity of Cu-Fe alloy.
The beneficial effects of the present invention are: the present invention provides a kind of method of novel motor rotor Copper-iron alloy material, this Invention has following advantage:
1, the present invention is by being added into rare earth La and Ce into aluminium alloy, filling during carrying out vacuum induction melting The crystal grain for dividing refinement Cu-Fe As-cast Microstructure, reduces the generation of segregation, overcomes and contain for the copper-iron alloy Fe of electromagnetic shielding Amount is higher easily to lead to the problem of gross segregation, meets rotor to the requirement of electromagnetic shielding performance.
2, the present invention makes Cu-Fe alloy atomization drop in such a way that mechanical centrifugal is atomized, and passes through low temperature high-purity argon Gas makes atomized drop rapid condensation, can increase the cooling rate of alloy liquid droplet, overcomes the gross segregation of alloy, further increases Alloy electromagnetic shielding properties reduces the energy input in motor start-up procedure.
3, the present invention is handled alloy powder by way of discharge plasma sintering, and right before sintering processes Cu-Fe alloy powder is preheated, and avoids directly being increased to reaction temperature, causes Cu-Fe alloy powder to generate part scaling loss existing As influencing the comprehensive performance of product.
4, the present invention is by selecting Cu, Fe raw material with high purity, and the silver added has good electric conductivity, while iron, silicon Small with the solid solubility of copper, minimum on the conduction of copper rod and heating conduction influence, solid solubility will not change with the change of temperature Become, therefore, the alloy of Cu, Fe composition has high conduction performance, improves the service performance that New-type electric machine improves motor.
Detailed description of the invention
Fig. 1 is work flow diagram of the invention.
Specific embodiment
Technical solution of the present invention is further discussed in detail with reference to embodiments, but protection scope of the present invention It is not limited thereto.
Embodiment 1
As shown in Figure 1, a kind of method of novel motor rotor Copper-iron alloy material, mainly comprises the steps that
(1) ingredient
The chemical composition and its weight percent of Cu-Fe alloy are as follows: 93% bronze medal, 0.95% silicon, 0.8% manganese, 0.07% phosphorus, 0.04% silver medal, 0.02% sulphur, 0.02% aluminium, 0.1% carbon, 5% iron, wherein Cu uses electrolytic copper plate, and iron uses ingot iron, Silicon uses ferrosilicon, and manganese uses manganese iron;
(2) vacuum induction melting
The electrolytic copper plate of above-mentioned weight percent is fitted into vaccum sensitive stove, is vacuumized, after copper sheet fusing to be electrolysed, to Manganese iron is added in vaccum sensitive stove and carries out deoxidation, then ingot iron, ferrosilicon is added into vaccum sensitive stove respectively, is heated to 1500 DEG C of progress meltings, then add rare earth La and Ce and carry out electromagnetic agitation, wherein the weight percent 0.03% of La, The rare earth element of the weight percent 0.02% of Ce, addition can act synergistically with other elements, so that sufficiently refinement Cu-Fe is closed The crystal grain of golden as-cast structure reduces the generation of segregation, is passed through the argon gas that concentration is 99.99% and is protected, keeps the temperature 1h;
(3) mechanical centrifugal is atomized
Aluminium alloy after above-mentioned melting is packed on dish-style atomizer, is sprayed after being mixed in dish-style atomizer and forms spherical shape Drop is passed through -90 DEG C of high-purity argon gas into dish-style atomizer, makes atomized drop rapid condensation, forms Cu-Fe alloy powder, Cu- The partial size of Fe alloy powder is 20 μm, oxygen content 300ppm, prepares Cu-Fe alloy powder in such a way that mechanical centrifugal is atomized, And be passed through -90 DEG C of high-purity argon gas and cooled down, this mode can increase alloy cooling rate, reduce segregation, overcome and be used for The copper-iron alloy Fe content of electromagnetic shielding is higher easily to lead to the problem of gross segregation, has the copper-iron alloy of preparation preferably Electro-magnetic screen function on the basis of, be not likely to produce segregation phenomena;
(4) discharge plasma sintering
Above-mentioned Cu-Fe alloy powder is put into discharge plasma sintering furnace, is generated using discharge plasma sintering furnace TRANSIENT HIGH TEMPERATURE is sintered 1h to Cu-Fe alloy powder, and last furnace cooling blow-on obtains the alloy blank that consistency is 95%, In, sintering pressure 20MPa, sintering temperature is 800 DEG C.
(5) ageing treatment
By above-mentioned alloy blank 230 DEG C at a temperature of ageing treatment, using dual-cooled mode, specifically: will The alloy of preparation, which is put into coolant liquid, carries out circulating cooling, and cooling time, cooling was discharged when alloy temperature is down to 80 DEG C in 2h Liquid is passed through the argon gas that flow velocity is 15L/min and repeats to cool down to alloy, until is down to room temperature, wherein coolant liquid ingredient is Water, salt water or oil;By dual-cooled, accelerate cooling rate.
Embodiment 2
As shown in Figure 1, a kind of method of novel motor rotor Copper-iron alloy material, mainly comprises the steps that
(1) ingredient
The chemical composition and its weight percent of Cu-Fe alloy are as follows: 64% bronze medal, 0.37% silicon, 0.5% manganese, 0.03% phosphorus, 0.02% silver medal, 0.015% sulphur, 0.015% aluminium, 0.05% carbon, 35% iron, wherein Cu uses electrolytic copper plate, and iron uses technical pure Iron, silicon use ferrosilicon, and manganese uses manganese iron;
(2) vacuum induction melting
The electrolytic copper plate of above-mentioned weight percent is fitted into vaccum sensitive stove, is vacuumized, after copper sheet fusing to be electrolysed, to Manganese iron is added in vaccum sensitive stove and carries out deoxidation, then ingot iron, ferrosilicon is added into vaccum sensitive stove respectively, is heated to 1600 DEG C of progress meltings, then add rare earth La and Ce and carry out electromagnetic agitation, wherein the weight percent 0.02% of La, The rare earth element of the weight percent 0.01% of Ce, addition can act synergistically with other elements, so that sufficiently refinement Cu-Fe is closed The crystal grain of golden as-cast structure reduces the generation of segregation, is passed through the argon gas that concentration is 99.99% and is protected, keeps the temperature 1.3h;
(3) mechanical centrifugal is atomized
Aluminium alloy after above-mentioned melting is packed on dish-style atomizer, is sprayed after being mixed in dish-style atomizer and forms spherical shape Drop is passed through -85 DEG C of high-purity argon gas into dish-style atomizer, makes atomized drop rapid condensation, forms Cu-Fe alloy powder, Cu- The partial size of Fe alloy powder is 50 μm, oxygen content 200ppm, prepares Cu-Fe alloy powder in such a way that mechanical centrifugal is atomized, And be passed through -85 DEG C of high-purity argon gas and cooled down, this mode can increase alloy cooling rate, reduce segregation, overcome and be used for The copper-iron alloy Fe content of electromagnetic shielding is higher easily to lead to the problem of gross segregation, has the copper-iron alloy of preparation preferably Electro-magnetic screen function on the basis of, be not likely to produce segregation phenomena;
(4) discharge plasma sintering
Above-mentioned Cu-Fe alloy powder is put into discharge plasma sintering furnace, is generated using discharge plasma sintering furnace TRANSIENT HIGH TEMPERATURE is sintered 1.5h to Cu-Fe alloy powder, and last furnace cooling blow-on obtains the alloy blank that consistency is 96%, Wherein, sintering pressure 150MPa, sintering temperature are 1200 DEG C.
(5) ageing treatment
By above-mentioned alloy blank 320 DEG C at a temperature of ageing treatment, using dual-cooled mode, specifically: will The alloy of preparation, which is put into coolant liquid, carries out circulating cooling, and cooling time, 2.5h was discharged cold when alloy temperature is down to 80 DEG C But liquid is passed through the argon gas that flow velocity is 20L/min and repeats to cool down to alloy, until is down to room temperature, wherein coolant liquid ingredient is Water, salt water or oil;By dual-cooled, accelerate cooling rate.
Embodiment 3
As shown in Figure 1, a kind of method of novel motor rotor Copper-iron alloy material, mainly comprises the steps that
(1) ingredient
The chemical composition and its weight percent of Cu-Fe alloy are as follows: 49% bronze medal, 0.31% silicon, 0.5% manganese, 0.03% phosphorus, 0.02% silver medal, 0.02% sulphur, 0.02% aluminium, 0.1% carbon, 50% iron, wherein Cu uses electrolytic copper plate, and iron uses ingot iron, Silicon uses ferrosilicon, and manganese uses manganese iron;
(2) vacuum induction melting
The electrolytic copper plate of above-mentioned weight percent is fitted into vaccum sensitive stove, is vacuumized, after copper sheet fusing to be electrolysed, to Manganese iron is added in vaccum sensitive stove and carries out deoxidation, then ingot iron, ferrosilicon is added into vaccum sensitive stove respectively, is heated to 1800 DEG C of progress meltings, then add rare earth La and Ce and carry out electromagnetic agitation, wherein the weight percent 0.01% of La, The rare earth element of the weight percent 0.01% of Ce, addition can act synergistically with other elements, so that sufficiently refinement Cu-Fe is closed The crystal grain of golden as-cast structure reduces the generation of segregation, is passed through the argon gas that concentration is 99.99% and is protected, keeps the temperature 1.5h;
(3) mechanical centrifugal is atomized
Aluminium alloy after above-mentioned melting is packed on dish-style atomizer, is sprayed after being mixed in dish-style atomizer and forms spherical shape Drop is passed through -65 DEG C of high-purity argon gas into dish-style atomizer, makes atomized drop rapid condensation, forms Cu-Fe alloy powder, Cu- The partial size of Fe alloy powder is 80 μm, oxygen content 100ppm, prepares Cu-Fe alloy powder in such a way that mechanical centrifugal is atomized, And be passed through -65 DEG C of high-purity argon gas and cooled down, this mode can increase alloy cooling rate, reduce segregation, overcome and be used for The copper-iron alloy Fe content of electromagnetic shielding is higher easily to lead to the problem of gross segregation, has the copper-iron alloy of preparation preferably Electro-magnetic screen function on the basis of, be not likely to produce segregation phenomena;
(4) discharge plasma sintering
Above-mentioned Cu-Fe alloy powder is put into discharge plasma sintering furnace, is generated using discharge plasma sintering furnace TRANSIENT HIGH TEMPERATURE is sintered 2h to Cu-Fe alloy powder, and last furnace cooling blow-on obtains the alloy blank that consistency is 99%, In, sintering pressure 300MPa, sintering temperature is 1500 DEG C.
(5) ageing treatment
By above-mentioned alloy blank 400 DEG C at a temperature of ageing treatment, using dual-cooled mode, specifically: will The alloy of preparation, which is put into coolant liquid, carries out circulating cooling, and cooling time, cooling was discharged when alloy temperature is down to 80 DEG C in 3h Liquid is passed through the argon gas that flow velocity is 30L/min and repeats to cool down to alloy, until is down to room temperature, wherein coolant liquid ingredient is Water, salt water or oil;By dual-cooled, accelerate cooling rate.
Embodiment 4
Embodiment 4 is substantially the same manner as Example 3, the difference is that:
When Cu-Fe alloy powder being added into discharge plasma sintering furnace in the step (4), in-furnace temperature 1500 DEG C, Cu-Fe alloy powder is divided into 5 parts first, and first part of Cu-Fe alloy powder is added in discharge plasma sintering furnace, It is stirred with the rate of 220r/min, then successively the Cu-Fe alloy powder of remaining component is added in stirring, and every part of alloy Stirring rate is successively increased with 35r/min, and the mixing time of every part of Cu-Fe alloy powder is 35min, as all Cu-Fe After alloy powder is all added in discharge plasma sintering furnace, by adding Cu-Fe alloy powder in batches, make to burn The comprehensive quality of the Cu-Fe alloy of preparation is turned up in the internal temperature and even tissue of Cu-Fe alloy blank after knot.
Embodiment 5
Embodiment 5 is substantially the same manner as Example 4, the difference is that:
Surface preparation, specific process flow are carried out before to ingot iron and electrolytic copper plate melting in the step (2) Are as follows: ingot iron and electrolytic copper plate surface are cleaned respectively using deionized water, by after cleaning ingot iron and electrolysis Copper sheet is separately added into acetone soln, and using power 8KW, the ultrasonic wave that frequency is 85kHz is to ingot iron and electrolytic copper plate point Other surface carries out cleaning 30min, then by after cleaning ingot iron and electrolytic copper plate be respectively put into drying box body dry, benefit Sandblasting roughening treatment is carried out to ingot iron and electrolytic copper plate surface with steel sand, finally, boron nitride composite micro-powder is used Supersonic Fast flame spraying is sprayed on Cu crystallizer surface and forms wear-resistant coating, on the one hand removes ingot iron and electrolytic copper plate table Face impurity, the purity for the alloy for avoiding impurity effect from preparing;On the other hand, it is extended by spraying of wearable coating and increases alloy Wearability extends the service life of alloy.
Embodiment 6
Embodiment 6 is substantially the same manner as Example 5, the difference is that:
The Cu-Fe alloy powder is put into discharge plasma sintering stokehold and need to be preheated, specific preheating method are as follows: first First, the nitrogen 20min that flow velocity is 9L/min is filled with into discharge plasma sintering furnace, then, by the temperature of discharge ion sintering furnace Degree rises to 400 DEG C, and the Cu-Fe alloy powder after dividing equally in the manner described above is slowly added in discharge plasma sintering furnace, to After all Cu-Fe alloy powders are all added in discharge plasma sintering furnace, temperature is risen to 80 DEG C of heating rate It 1500 DEG C, by being preheated to aforesaid way to Cu-Fe alloy powder, avoids directly being increased to reaction temperature, cause Cu-Fe alloy powder generates part burning phenomenon.
Embodiment 7
Embodiment 7 is substantially the same manner as Example 6, the difference is that:
Using to the alloy staged vibration ageing treatment after discharge plasma sintering, specifically: firstly, in 80 DEG C of temperature Under degree, 150 DEG C then are warming up to the vibration frequency ageing treatment 20h of 2000Hz using electric and magnetic oscillation timeliness instrument, with The vibration frequency ageing treatment 15h of 3500Hz handles 13h finally, being warming up to 230 DEG C with the vibration frequency of 5000Hz, cooling is It can;By above-mentioned ageing treatment mode, avoids Cu-Fe alloy surface from stomata, crackle occur, collapses damage and fall off with nonuniform organization etc. Common deficiency reduces the oxygen content of Cu-Fe alloy, improves the electric conductivity of Cu-Fe alloy.
Test example
By novel motor rotor prepared by the embodiment of the present invention 1-7 with Copper-iron alloy material correlation performance parameters such as Shown in table 1:
Table 1: novel motor rotor Copper-iron alloy material
It can be obtained by table 1, the conductivity of CuFe5 is 3.15 × 106S/m, relative permeability are 51 μr;The conduction of CuFe25 Rate is 3.23 × 106S/m, relative permeability are 56 μr;The conductivity of CuFe50 is 3.36 × 106S/m, relative permeability 65 μr, in the Copper-iron alloy material prepared by the present invention for novel motor rotor, Copper-iron alloy material conductivity average value is 3.25×106S/m, the average value of relative permeability are 57.3 μr, it follows that prepared by the method copper-iron alloy has Higher conductivity and relative permeability make rotor have preferable electromagnetic shielding performance, reduce in motor start-up procedure Energy input.

Claims (9)

1. a kind of method of novel motor rotor Copper-iron alloy material, which is characterized in that mainly comprise the steps that
(1) ingredient
The primary chemical of Cu-Fe alloy forms and its weight percent are as follows: 49-93% copper, 0.31-0.95% silicon, 0.5-0.8% Manganese, remaining be iron, wherein Cu use electrolytic copper plate, iron use ingot iron, silicon use ferrosilicon, manganese use manganese iron;
(2) vacuum induction melting
The electrolytic copper plate of above-mentioned weight percent is fitted into vaccum sensitive stove, is vacuumized, after copper sheet fusing to be electrolysed, to vacuum Manganese iron is added in induction furnace and carries out deoxidation, ingot iron, ferrosilicon is then added into vaccum sensitive stove respectively again, is heated to 1500-1800 DEG C of progress melting is passed through the argon gas that concentration is 99.99% and is protected, keep the temperature 1-1.5h;
(3) mechanical centrifugal is atomized
Aluminium alloy after above-mentioned melting is packed on dish-style atomizer, is sprayed after being mixed in dish-style atomizer and forms spherical liquid Drop, -90~-65 DEG C of high-purity argon gas are passed through into dish-style atomizer, make atomized drop rapid condensation, form Cu-Fe alloy powder;
(4) discharge plasma sintering
Above-mentioned Cu-Fe alloy powder is put into discharge plasma sintering furnace, is generated using discharge plasma sintering furnace instantaneous High temperature is sintered 1-2h to Cu-Fe alloy powder, and last furnace cooling blow-on obtains the alloy blank that consistency is 95%-99%, Wherein, sintering pressure 20-300MPa, sintering temperature are 800-1500 DEG C.
(5) ageing treatment
At a temperature of ageing treatment, furnace cooling by above-mentioned alloy blank at 230-400 DEG C.
2. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1, which is characterized in that described The also included chemical constituent of Cu-Fe alloy and its weight percent are 0.03-0.07% phosphorus, 0.02-0.04% silver ,≤0.02% Sulphur ,≤0.02% aluminium ,≤0.1% carbon.
3. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1, which is characterized in that described When carrying out melting in step (2), rare earth La and Ce are added into aluminium alloy and carries out electromagnetic agitation, wherein the weight percent of La Weight percent≤0.02% than≤0.03%, Ce.
4. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1, which is characterized in that described When adding Cu-Fe alloy powder into discharge plasma sintering furnace in step (4), in-furnace temperature is 800-1500 DEG C, first Cu-Fe alloy powder is divided into 3-5 parts, and first part of Cu-Fe alloy powder is added in discharge plasma sintering furnace, with 180- The rate of 220r/min is stirred, and then successively the Cu-Fe alloy powder of remaining component is added in stirring, and every part of alloy stirs It mixes rate to successively increase with 35r/min, and the mixing time of every part of Cu-Fe alloy powder is 30-35min, as all Cu-Fe After alloy powder is all added in discharge plasma sintering furnace.
5. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1, which is characterized in that described Surface preparation, specific process flow are carried out before to ingot iron and electrolytic copper plate melting in step (2) are as follows: utilize deionization Water cleans ingot iron and electrolytic copper plate surface respectively, by after cleaning ingot iron and electrolytic copper plate be separately added into third In ketone solution, using power 6-8KW, the ultrasonic wave that frequency is 65-85kHz is distinguished surface to ingot iron and electrolytic copper plate and is carried out Clean 20-30min, then by after cleaning ingot iron and electrolytic copper plate be respectively put into drying box body dry, utilize steel sand Sandblasting roughening treatment is carried out to ingot iron and electrolytic copper plate surface, finally, boron nitride composite micro-powder is used supersonic flame Spray coating method is sprayed on Cu crystallizer surface and forms wear-resisting composite coating.
6. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1, which is characterized in that described The partial size that step (3) forms Cu-Fe alloy powder is 20-80 μm, and oxygen content is less than 300ppm.
7. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1 or 4, which is characterized in that The Cu-Fe alloy powder is put into discharge plasma sintering stokehold and need to be preheated, specific preheating method are as follows: firstly, to electric discharge The nitrogen 15-20min that flow velocity is 0.3-9L/min is filled in plasma agglomeration furnace, then, by the temperature of discharge ion sintering furnace 300-400 DEG C is risen to, the Cu-Fe alloy powder after dividing equally in the manner described above is slowly added in discharge plasma sintering furnace, After all Cu-Fe alloy powders are all added in discharge plasma sintering furnace, with 60-80 DEG C of heating rate by temperature liter To 800-1500 DEG C.
8. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1, which is characterized in that described In step (5) type of cooling use dual-cooled mode, specifically: the alloy of preparation is put into coolant liquid recycle it is cold But, coolant liquid is discharged when alloy temperature is down to 80 DEG C in 2-3h cooling time, is passed through the argon gas that flow velocity is 15-30L/min Alloy is repeated to cool down, until being down to room temperature.
9. a kind of method of novel motor rotor Copper-iron alloy material according to claim 1, which is characterized in that described In the Cu-Fe alloy of preparation, Fe constituent content accounts for 5-50%.
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CN111621664A (en) * 2020-06-04 2020-09-04 西安斯瑞先进铜合金科技有限公司 Method for preparing copper-iron alloy by spark plasma sintering
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CN114289725A (en) * 2021-12-02 2022-04-08 北京科技大学 Preparation method of high-strength high-conductivity high-wear-resistance powder metallurgy copper-iron alloy
CN115041689A (en) * 2022-05-27 2022-09-13 鞍钢股份有限公司 Preparation method of low satellite ball metal powder

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CN115041689A (en) * 2022-05-27 2022-09-13 鞍钢股份有限公司 Preparation method of low satellite ball metal powder
CN115041689B (en) * 2022-05-27 2024-03-15 鞍钢股份有限公司 Preparation method of low-satellite ball metal powder

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