CN110480503A - A kind of eddy current type magnetic separation polish line equipment - Google Patents
A kind of eddy current type magnetic separation polish line equipment Download PDFInfo
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- CN110480503A CN110480503A CN201910795875.8A CN201910795875A CN110480503A CN 110480503 A CN110480503 A CN 110480503A CN 201910795875 A CN201910795875 A CN 201910795875A CN 110480503 A CN110480503 A CN 110480503A
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- magnetic separation
- eddy current
- abrasive material
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- 238000007885 magnetic separation Methods 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 99
- 239000003082 abrasive agent Substances 0.000 claims abstract description 69
- 238000005498 polishing Methods 0.000 claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 230000003139 buffering effect Effects 0.000 claims abstract description 34
- 239000000872 buffer Substances 0.000 claims abstract description 18
- 238000011049 filling Methods 0.000 claims abstract description 9
- 239000010865 sewage Substances 0.000 claims description 45
- 239000007788 liquid Substances 0.000 claims description 34
- 238000010992 reflux Methods 0.000 claims description 19
- 230000005347 demagnetization Effects 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 abstract description 11
- 238000002156 mixing Methods 0.000 abstract description 7
- 238000005406 washing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000005054 agglomeration Methods 0.000 description 4
- 230000002776 aggregation Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000007517 polishing process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012611 container material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/12—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/38—Treatment of water, waste water, or sewage by centrifugal separation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5281—Installations for water purification using chemical agents
Abstract
The present invention provides a kind of eddy current type magnetic separation polish line equipment, including rack, including rack, and rack is equipped with feed mechanism, swirl polishing machine, automatically adds water filling mechanism, buffering bucket device, vibration-washing device and magnetic separation mechanism；Feed mechanism is rotatably set to the front end of swirl polishing machine, filling mechanism is automatically added water on swirl polishing machine, buffer the side that bucket device liftable is set to swirl polishing machine, the front end that separator is set to buffering bucket device is rinsed in vibration, magnetic separation mechanism liftable is set to vibration and rinses above separator, and magnetic separation mechanism is equipped with the concentration equipment for being sorted to workpiece and abrasive material；By the way that magnetic separation mechanism is arranged, with solve the problems, such as workpiece and polishing with abrasive material outer dimension it is in the same size when sort it is sordid, the workpiece of polishing is avoided to sort with abrasive material unclean, to greatly improve sharpness of separation and efficiency, and effectively reduce the sordid problem of sorting, mixing problem is prevented, batch is improved and polishes product plurality of specifications.
Description
Technical field
The invention belongs to milling apparatus technical fields, and in particular to a kind of eddy current type magnetic separation polish line equipment.
Background technique
Eddy current type polissoir is wide more for machine-building, electronic component, instrument, military project space flight etc.
Kind industry field；For middle-size and small-size precision workpiece deburring, deflashing, chamfering, derusting, descale, removal processing line trace, throw
The performances such as light, hence it is evident that improved than conventional surface processing equipment, but the degree of automation is not high, labor intensity is big, batch polishing
Effect is inconsistent, can not meet the mass production of modern plant, and fully automatic eddy current type polish line high-end at present still leans on
Import, domestic production do not replace expensive import fully automatic eddy current type polissoir also.
Current eddy current type polissoir is all single machine manufacture mostly or increases some simple functions or partial function is deposited
In defect, large-scale production requirement can not be adapted to, and is unable to satisfy the requirement of modern plant, the functionality of product is single,
The consistency of product is difficult to control；Especially during sorting, when workpiece and polishing are in the same size with abrasive material outer dimension,
The problem of easily the case where sorting mechanism can not sort occur, workpiece and abrasive material is caused to mix discharging appearance.
Summary of the invention
The purpose of the present invention is shortcomings present in view of the above technology, propose a kind of eddy current type magnetic separation polish line
Equipment, it is intended to solve above-mentioned eddy current type polissoir because that can not sort when workpiece and polishing abrasive material outer dimension in the same size
Problem.
The present invention provides a kind of eddy current type magnetic separation polish line equipment, including rack, including rack, and rack is equipped with feeding
Mechanism, swirl polishing machine automatically add water filling mechanism, buffering bucket device, vibration flushing separator and magnetic separation mechanism；On
Material mechanism is rotatably set to the front end of swirl polishing machine, automatically adds water filling mechanism on swirl polishing machine, buffers bucket device
Liftable is set to the side of swirl polishing machine, and the front end that separator is set to buffering bucket device is rinsed in vibration, and magnetic separation mechanism can
Lifting is set to vibration and rinses above separator, and magnetic separation mechanism is equipped with the magnetic separation for being sorted to workpiece and abrasive material and fills
It sets.
It further, further include liquid automatic control mechanism for controlling the liquid level in polishing process, liquid level is controlled automatically
Mechanism processed is set to the side of swirl polishing machine, and liquid automatic control mechanism is equipped with liquid level sensor, and liquid level sensor is located at vortex
The outside of polishing machine.
It further, further include effluent cycle system, effluent cycle system is set to the rear of rack；Effluent cycle system packet
Include sewage buffer pool, sewage treating machine and water purifying tank；Sewage treating machine is set to the side of sewage buffer pool, sewage treating machine
Input port is connected to sewage buffer pool delivery outlet；The delivery outlet of sewage treating machine is connected to the input port of water purifying tank, water purifying tank
Delivery outlet is connect by water pipe with swirl polishing machine.
Further, sewage treating machine is equipped with the concentrator bowl for separating miscellaneous dirty impurities in water, the maximum speed of concentrator bowl
For 2800r/min.
It further, further include slot type abrasive material reflux mechanism, slot type abrasive material flows back mechanism in rack, and positioned at magnetic point
Select the lower section of mechanism；Slot type abrasive material reflux mechanism includes delivery chute, linear guide, first hydraulic cylinder and the first vibrating motor；
Delivery chute is slidably coupled to the top of linear guide, and the first vibrating motor is connected to the side of delivery chute, and the one of linear guide
End is connect with the output end of first hydraulic cylinder.
It further, further include control cabinet, control cabinet is set to the rear of rack, and is located at the side of water purifying tank；Control cabinet
It is electrically connected respectively with feed mechanism, effluent cycle system, magnetic separation mechanism and slot type abrasive material reflux mechanism.
Further, magnetic separation mechanism further includes bracket, second hydraulic cylinder, support, telescopic rod and driving motor；Bracket
It is connected in rack with telescopic rod, bracket and telescopic rod are set to the side that separator is rinsed in vibration；Second hydraulic cylinder is set to branch
On frame, the end of telescopic rod and the output end of second hydraulic cylinder are connect with support respectively, and driving motor is set on support；Magnetic separation dress
The side for being connected to support is set, the output end of driving motor is sequentially connected by gear and concentration equipment.
Further, concentration equipment includes roller, magnetic part, cushioning fender and demagnetization component；Roller by gear with
The output end of driving motor is sequentially connected；Magnetic part is set in roller, and cushioning fender is laid in the outer wall of roller；Demagnetization component
In roller, and it is located at the top of roller, to carry out demagnetization to the workpiece for turning to top along roller, so that workpiece be made to fall into
On the conveyer belt of roller side.
Further, it includes hopper, the second vibrating motor and spray equipment that separator is rinsed in vibration；Hopper passes through bullet
Property part be connected in rack, the second vibrating motor be set to hopper lower end；Spray equipment is set to the top of hopper, and concentration equipment can
Lifting is set to the top of hopper.
Further, buffering bucket device includes buffering bucket, support frame, third hydraulic cylinder and third vibrating motor；Support
One end of frame is movable hinged with rack, and the other end of support frame is connect with third hydraulic cylinder；Buffering bucket passes through elastic component and branch
Support connection, third vibrating motor are connected between buffering bucket and support frame；The other end of buffering bucket is equipped with opening, and opening is located at
One end of separator is rinsed in vibration.
Using above-mentioned technical method, have the advantages that
By be arranged magnetic separation mechanism, with solve workpiece and polishing with abrasive material outer dimension it is in the same size when sort sordid ask
Topic avoids the workpiece of polishing and abrasive material sorting unclean, and the problem of mixing does not occur in effective guarantee product, to greatly improve
Sharpness of separation and efficiency, and the problem of sorting error appearance is effectively reduced, improve the consistency of batch polishing product；Meanwhile also
Effectively reduce the sordid problem of sorting, it is therefore prevented that mixing problem improves batch and polishes product plurality of specifications.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Below with reference to attached drawing, the invention will be further described:
Fig. 1 is a kind of eddy current type magnetic separation polish line equipment top view of the present invention；
Fig. 2 is a kind of eddy current type magnetic separation polish line equipment axonometric drawing of the present invention；
Fig. 3 is a kind of eddy current type magnetic separation polish line equipment front view of the present invention；
Fig. 4 is a kind of eddy current type magnetic separation polish line equipment side view of the present invention；
Fig. 5 is a kind of magnetic separation structural scheme of mechanism of eddy current type magnetic separation polish line equipment of the present invention；
Fig. 6 is a kind of concentration equipment schematic diagram of eddy current type magnetic separation polish line equipment of the present invention.
In figure: 1- rack；2- feed mechanism；3- swirl polishing machine；4- liquid automatic control mechanism；5- automatically adds water liquid feeding
Mechanism；6- buffers bucket device；Separator is rinsed in 7- vibration；8- magnetic separation mechanism；9- slot type abrasive material reflux mechanism；10- sewage
The circulatory system；11- control cabinet；12- hydraulic station；61- buffering bucket；62- support frame；63- third hydraulic cylinder；64- third vibration electricity
Machine；71- hopper；The second vibrating motor of 72-；73- spray equipment；81- concentration equipment；82- bracket；83- second hydraulic cylinder；84-
Support；85- telescopic rod；86- driving motor；91- delivery chute；92- linear guide；93- first hydraulic cylinder；94- first vibrates electricity
Machine；101- sewage buffer pool；102- sewage treating machine；103- water purifying tank；811- roller；812- magnetic part；813- cushioning fender；
814- demagnetization component.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Fig. 1 to Fig. 6 shows a kind of eddy current type magnetic separation polish line equipment, including rack 1, including rack 1, in rack 1
Equipped with feed mechanism 2, swirl polishing machine 3, automatically add water filling mechanism 5, buffering bucket device 6, vibration rinse separator 7 and
Magnetic separation mechanism 8, wherein feed mechanism 2 is rotatably set to the front end of swirl polishing machine 3, and feed mechanism 2 includes elevating hopper and liquid
Rotating mechanism is pressed, elevating hopper is connect with hydraulic rotation mechanism, and hydraulic rotation mechanism turns to elevating hopper on swirl polishing machine 3
Workpiece and abrasive material are sent into swirl polishing machine 3 by side, polishing mill of the swirl polishing machine 3 under the conditions of running at full capacity, in container
Material and processed workpiece make defined tumbling motion, and can carry out effective polishing grinding to workpiece to be machined by abrasive material；
Filling mechanism is automatically added water on swirl polishing machine 3, to carry out automatically adding water liquid feeding to swirl polishing machine 3；Buffer bucket device 6
Liftable is set to the side of swirl polishing machine 3, and swirl polishing machine 3 with hydraulic rotation mechanism by connecting, by abrasive material and workpiece
It is transferred on buffering bucket device 6；The front end that separator 7 is set to buffering bucket device 6 is rinsed in vibration, buffers bucket device 6 to workpiece
After carrying out preliminary sorting with abrasive material, workpiece and abrasive material are poured into vibration and rinse separator 7；8 liftable of magnetic separation mechanism is set
It is rinsed above separator 7 in vibration, magnetic separation mechanism 8 is equipped with the concentration equipment for being sorted to workpiece and abrasive material,
Accurately to be sorted to workpiece and abrasive material；By using above-mentioned technical proposal, by the way that magnetic separation mechanism 8 is arranged, to solve work
Part and polishing with abrasive material outer dimension it is in the same size when sort sordid problem, avoid the workpiece of polishing and abrasive material from sorting and do not do
Only, there is not the problem of mixing in effective guarantee product, to greatly improve sharpness of separation and efficiency, and effectively reduces sorting and misses
The problem of difference occurs, and improves the consistency of batch polishing product；Meanwhile also effectively reducing the sordid problem of sorting, it is therefore prevented that
Mixing problem improves batch and polishes product plurality of specifications.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 4, in the present embodiment, eddy current type magnetic separation polish line equipment
It further include the liquid automatic control mechanism 4 for controlling the liquid level in polishing process, liquid automatic control mechanism 4 is set to vortex and throws
The side of ray machine 3, liquid automatic control mechanism 4 are equipped with liquid level sensor, and liquid level sensor is located at the outside of swirl polishing machine 3,
Program will add automatically when liquid level in swirl polishing machine 3 is low, and program can be automatically stopped when liquid level is high；It realizes in polishing process
It is accurately controlled liquid level, improves automation, the uninterrupted for polishing auxiliary agent (liquid feeding) and polishing water can be adjusted according to needed for technique
Section solves the consistency of batch polishing product, meets the needs of modern plant production.
Preferably, in conjunction with above scheme, as shown in Figure 1 to Figure 2, in the present embodiment, eddy current type magnetic separation polish line equipment
It further include effluent cycle system 10, effluent cycle system 10 is set to the rear of rack 1；Effluent cycle system 10 is buffered including sewage
Pond 101, sewage treating machine 102 and water purifying tank 103, sewage treating machine 102 is at the side of sewage buffer pool 101, sewage
The input port of reason machine 102 is connected to 101 delivery outlet of sewage buffer pool；The delivery outlet of sewage treating machine 102 is defeated with water purifying tank 103
The delivery outlet of entrance connection, water purifying tank 103 is connect by water pipe with swirl polishing machine 3；Specifically, by the sewage after grinding and polishing
It concentrates in sewage buffer pool 101, addition flocculant is simultaneously stirred by the agitating device on sewage treating machine 102, allows dirt
The sewage of agglomeration is evacuated to sewage treating machine 102 lower than after standard by the impurity agglomeration in water, the liquid level of sewage buffer pool 101
Sewage separator is separated, and the water after separation reaches water purifying tank 103 by water pipe, and the water of water purifying tank 103 is taken out by water pipe again
It is recycled to swirl polishing machine 3, also reduces production cost while reducing pollution, play the role of energy saving.
Preferably, in conjunction with above scheme, as shown in Figure 1 to Figure 2, in the present embodiment, the sewage of sewage treating machine 102 is separated
Machine is equipped with the concentrator bowl for separating miscellaneous dirty impurities in water, and the maximum speed of concentrator bowl is 2800r/min, will be than the impurity of water weight
It efficiently separates, does not need other consumptive materials during the separation process, high degree of automation, occupation area of equipment is small to be controlled convenient for automation
System, can continuous work also operate intermittently, especially suitable for after grinding and polishing sewage separation and be recycled.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 4, in the present embodiment, eddy current type magnetic separation polish line equipment
It further include slot type abrasive material reflux mechanism 9, slot type abrasive material flows back mechanism 9 in rack 1, and is located at the lower section of magnetic separation mechanism 7；
Slot type abrasive material reflux mechanism 9 includes delivery chute 91, linear guide 92, first hydraulic cylinder 93 and the first vibrating motor 94；Conveying
Slot 91 is slidably coupled to the top of linear guide 92, and the first vibrating motor 94 is connected to the side of delivery chute 91, linear guide
92 one end is connect with the output end of first hydraulic cylinder 94；Specifically, abrasive material is in reflux course, and remaining water easily falls in abrasive material
Onto ground, when traditional abrasive material reflux mechanism is the abrasive material using belt conveyor improvement working environment, after delivering sorting
Remaining water is with the rotation of belt feeder in abrasive material, and most water all drops on ground, therefore the environment to work just compares evil
It is bad, it is not able to satisfy the requirement of modern plant；The abrasive material after sorting is caught by slot type abrasive material reflux mechanism 9 and is routed directly to
Expect mechanism 2, avoids water from directly dripping on the ground, optimize employee working environment.
Preferably, in conjunction with above scheme, as shown in Figure 1, in the present embodiment, eddy current type magnetic separation polish line equipment further includes
Control cabinet 11, control cabinet 11 are set to the rear of rack 1, and control cabinet 11 divides with feed mechanism 2, effluent cycle system 10, magnetic respectively
Mechanism 8 and slot type abrasive material reflux mechanism 9 is selected to be connected；Control cabinet 11 is using PLC control system to feed mechanism 2, effluent cycle
System 10, magnetic separation mechanism 7 and slot type abrasive material reflux mechanism 9 are controlled, and PLC control system has manual, automatic, parameter
Function is set, to realize the demand of artificial setting parameter；PLC control system also has that overcurrent, overload, leak, temperature be too low, liquid
The excessively high fault alarm function in position reduces manual control, reduces cost of labor, promoted and divided to realize the process for automating sorting
Efficiency is selected, sorting error rate is reduced, improves sharpness of separation.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 5, in the present embodiment, magnetic separation mechanism 8 further includes bracket
82, second hydraulic cylinder 83, support 84, telescopic rod 85 and driving motor 86；Bracket 82 and telescopic rod 85 are connected in rack 1,
Bracket 82 and telescopic rod 85 are set to the side that separator 7 is rinsed in vibration；Second hydraulic cylinder 83 is set on bracket 82, telescopic rod 85
End and the output end of second hydraulic cylinder 83 connect respectively with support 84, telescopic rod 85 can follow 84 1 lifting of support to transport
It is dynamic, to provide the component support and position-limiting action that branch is set on support 84, to guarantee the support strength of support 84 and not occur
Offset；Driving motor 86 is set on support 84, and concentration equipment 81 is connected to the side of support 84, and the output end of driving motor 86 is logical
It crosses gear to connect with concentration equipment 81, second hydraulic cylinder 83 is by connecting support 84, to carry out elevating movement to concentration equipment 81；
During this, telescopic rod 85 also follows the elevating movement together of concentration equipment 81, and the support reinforcing and limit for providing support 84 are made
With.
Preferably, in conjunction with above scheme, as shown in fig. 6, concentration equipment 81 includes roller 811, magnetic part in the present embodiment
812, cushioning fender 813 and demagnetization component 814；Roller 811 is sequentially connected by the output end of gear and driving motor 86, roller
811 outer walls of cylinder can be by one circle teeth of setting, and teeth with the gear of 86 output end of driving motor by engaging, to realize roller
811 rotation；Magnetic part 812 is static to be set in roller 811, and magnetic part 812 can be semicircular ring structure；Cushioning fender 813 is equal
It is laid in the outer wall of roller 811, to buffer the workpiece supplied materials speed for entering hopper 71 from buffering bucket 61；Demagnetization component 814 is static
In roller 811, and it is located at the top of roller 811, demagnetization component 814 is always in the course of rotation to guarantee roller 811
At the top of roller 811, to carry out demagnetization to the workpiece for turning to top along roller 811, so that workpiece be made to fall into set on roller
On the conveyer belt of 811 sides；Specifically, workpiece is transported using 812 magnetic-adsorption of magnetic part in roller 811 along roller 811 upwards
Dynamic, demagnetization component 814 carries out demagnetization when arriving highest point；In detail, by the change magnetic field demagnetization using electromagnet, workpiece is fallen on
On the conveyer belt of the other side, abrasive material can then enter slot type abrasive material reflux mechanism 9 because that will not be adsorbed, and flow back through slot type abrasive material
Mechanism 9 flows back into feed mechanism 2；Specifically, magnetic separation mechanism 8 is designed based on magnetic induction principle, to magnetic workpiece
Useful effect is generated, i.e. matrix contains all or part of ferritic workpiece, it can generate interaction by magnetic field induction
And be adsorbed, and abrasive material does not have magnetism, so that workpiece and abrasive material be sorted；After sorting, workpiece is subjected to demagnetization
Processing prevents the remanent magnetism on workpiece from influencing the precision and its normal use of instrument nearby, or prevents absorption iron filings and magnetic powder from influencing
Workpiece service life；It can solve workpiece with polishing abrasive material shape when size is consistent by the way that magnetic separation mechanism 8 is arranged,
It can also be sorted completely, sharpness of separation and high-efficient.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 4, in the present embodiment, it includes material that separator 7 is rinsed in vibration
Slot 71, the second vibrating motor 72 and spray equipment 73；Hopper 71 is connected in rack 1 by elastic component, and elastic component can be
Spring；Second vibrating motor 72 connects the lower end of hopper 71, and spray equipment 73 is set to the top of hopper 71, and spray equipment 73 is used for
Workpiece is cleaned；81 liftable of concentration equipment is set to the top of hopper 71, to match the workpiece work of different size specification
Height requirement.
Preferably, in conjunction with above scheme, as shown in Figures 1 to 4, in the present embodiment, buffering bucket device 6 includes buffering bucket
61, support frame 62, third hydraulic cylinder 63 and third vibrating motor 64；One end of support frame 62 is movable hinged with rack 1, branch
The other end of support 62 is connect with third hydraulic cylinder 63；Buffering bucket 61 is connect by elastic component with support frame 62, and elastic component can be with
It is spring；The other end of buffering bucket 61 is equipped with opening, and opening is located at one end that separator 7 is rinsed in vibration, to facilitate buffering bucket
Workpiece and abrasive material are entered vibration by opening by 61 rinses separator 7；Third vibrating motor 64 is connected to buffering bucket 61 and branch
Between support 62, using the vibration source as buffering bucket 61, it can play the role of tentatively sorting when workpiece and abrasive material are excessive；Tool
Body, tradition sorting are that the workpiece after polishing eddy current type is poured into vibration flushing separator 7 simultaneously with abrasive material and sorted,
Since workpiece and abrasive material disposably arrive screening installation too much, workpiece cannot be sorted effectively with abrasive material, have led to workpiece and
Abrasive material, which sorts sordid problem, to be occurred；By the way that liftable buffering bucket 61 is arranged, solves workpiece and abrasive material sorting is sordid
Problem；Liftable buffering bucket 61 all connects the workpiece after polishing in buffering bucket 61 with abrasive material, then passes through third hydraulic cylinder
Workpiece and abrasive material are uniformly poured into vibration punching by 63 vibration slowly risen with the third vibrating motor 64 of high frequency short arc
It washes separator 7 to be sorted, sorts workpiece and abrasive material clean, to improve the efficiency of separation, improve the quality of product.
Preferably, in conjunction with above scheme, as shown in Figure 1, in the present embodiment, eddy current type magnetic separation polish line equipment further includes
Hydraulic station 12, hydraulic station 12 are hydraulic in eddy current type magnetic separation polish line equipment to control by being electrically connected with control cabinet 11
The hydraulic separate of the stretching motion of cylinder is matched, and the degree of automation of eddy current type magnetic separation polish line equipment is improved.
The course of work of the invention: it is put into feed mechanism 2 firstly, workpiece and abrasive material are mixed, after feed mechanism 2 will mix
Workpiece and abrasive material the top of swirl polishing machine 3 turned to by hydraulic mechanism, mixed workpiece and abrasive material are sent into vortex and thrown
In ray machine 3；Liquid automatic control mechanism 4 detects the liquid level in swirl polishing machine 3 by liquid level sensor, is automatically added water with control
Filling mechanism is carried out to swirl polishing machine 3 plus water liquid feeding；Swirl polishing machine 3 carries out high-speed rotation by motor, and vortex is driven to throw
In vortex shape distribution, batch polishing time can be reconciled arbitrarily water in ray machine 3 by process requirements；Aqueous position automatic controls 4
Liquid level in moment detection stream polishing machine；After the completion of grinding, swirl polishing machine 3 is rotated through hydraulic rotary mechanism, by workpiece and
Abrasive material pours into buffering bucket 61, and buffering bucket 61 carries out preliminary vibration sorting by third vibrating motor 64, then will tentatively divide
The workpiece and abrasive material of choosing push one end of support frame 62 to move upwards by third hydraulic cylinder 63, make workpiece and abrasive material from discharge port
Vibration is entered to rinse on separator 7；Vibration rinses separator 7 and carries out vibration sorting and cleaning, work to abrasive material and workpiece
Part discharges after vibration and flushing, and workpiece is adsorbed using 812 magnetic force of magnetic part in roller 811, and along magnetic pulley 811
It moves upwards, demagnetization component 814 carries out demagnetization when arriving highest point, and using the change magnetic field demagnetization of electromagnet, workpiece falls on another
On the conveyer belt of side, abrasive material can then enter slot type abrasive material reflux mechanism 9 because that will not be adsorbed, and through slot type abrasive material reflux mechanism 9
It flows back into feed mechanism 2 and carries out subsequent work；During this, effluent cycle system 10, will by connection swirl polishing machine 3
Sewage after grinding and polishing concentrates in sewage buffer pool 101, adds flocculant and by the stirring dress on sewage treating machine 102
It sets and is stirred, the impurity agglomeration in sewage is allowed to be evacuated to the sewage of agglomeration after the liquid level of sewage buffer pool 101 is lower than standard
It is separated in the sewage separator of sewage treating machine 102, the water after separation reaches water purifying tank 103, water purifying tank 103 by water pipe
Water pass through water pipe again and be extracted into swirl polishing machine 3 and be recycled.
Using above-mentioned technical method, have the advantages that
By be arranged magnetic separation mechanism 8, with solve workpiece and polishing with abrasive material outer dimension it is in the same size when sort it is sordid
Problem avoids the workpiece of polishing and abrasive material sorting unclean, and the problem of mixing does not occur in effective guarantee product, to mention significantly
High sharpness of separation and efficiency, and the problem of sorting error appearance is effectively reduced, improve the consistency of batch polishing product；In addition,
Also effectively reduce the sordid problem of sorting, it is therefore prevented that mixing problem improves batch and polishes product plurality of specifications, in conjunction with control cabinet
11, the degree of automation of equipment is improved, to reduce cost of labor, improves production efficiency；Meanwhile effluent cycle system 10 can be effective
Avoid environmental pollution, reduce the sewage discharge in polishing process, it can be achieved that wastewater ocean disposal effect, and pass through slot type mill
Material reflux mechanism 9 can realize that abrasive material flows back into feed mechanism 2, Optimization Work environment.
The above, only presently preferred embodiments of the present invention not do limitation in any form to the present invention.It is any ripe
Those skilled in the art is known, without departing from the scope of the technical proposal of the invention, all using technology contents described above
Many possible changes and modifications or equivalent example modified to equivalent change are made to technical solution of the present invention.Therefore, all
It is the content without departing from technical solution of the present invention, any change modification made to the above embodiment of technology according to the present invention,
Equivalent variations and modification belong to the protection scope of the technical program.
Claims (10)
1. a kind of eddy current type magnetic separation polish line equipment, which is characterized in that including rack (1), the rack (1) is equipped with feeding
Mechanism (2), swirl polishing machine (3), automatically add water filling mechanism (5), buffering bucket device (6), vibration rinse separator (7) with
And magnetic separation mechanism (8)；The feed mechanism (2) is rotatably set to the front end of the swirl polishing machine (3), described to automatically add water
Filling mechanism (5) is set on the swirl polishing machine (3), and buffering bucket device (6) liftable is set to the swirl polishing machine
(3) front end that separator (7) are set to buffering bucket device (6), the magnetic separation mechanism are rinsed in side, the vibration
(8) liftable is set to the vibration and rinses above separator (7)；The magnetic separation mechanism (8) be equipped with for workpiece with
The concentration equipment (81) that abrasive material is sorted.
2. eddy current type magnetic separation polish line equipment according to claim 1, which is characterized in that further include for controlling polishing
The liquid automatic control mechanism (4) of liquid level in the process, the liquid automatic control mechanism (4) are set to the swirl polishing machine
(3) side, the liquid automatic control mechanism (4) are equipped with liquid level sensor, and the liquid level sensor is located at vortex throwing
The outside of ray machine (3).
3. eddy current type magnetic separation polish line equipment according to claim 2, which is characterized in that further include effluent cycle system
(10), the effluent cycle system (10) is set to the rear of the rack (1)；The effluent cycle system (10) includes that sewage is slow
Rush pond (101), sewage treating machine (102) and water purifying tank (103)；The sewage treating machine (102) buffers set on the sewage
The side in pond (101), the input port of the sewage treating machine (102) are connected to the delivery outlet of the sewage buffer pool (101)；Institute
The delivery outlet for stating sewage treating machine (102) is connected to the input port of the water purifying tank (103), the output of the water purifying tank (103)
Mouth is connect by water pipe with the swirl polishing machine (3).
4. eddy current type magnetic separation polish line equipment according to claim 3, which is characterized in that the sewage treating machine
(102) it is equipped with the concentrator bowl for separating miscellaneous dirty impurities in water, the maximum speed of the concentrator bowl is 2800r/min.
5. eddy current type magnetic separation polish line equipment according to claim 3, which is characterized in that further include the reflux of slot type abrasive material
Mechanism (9), slot type abrasive material reflux mechanism (9) is set on the rack (1), and is located under the magnetic separation mechanism (7)
Side；Slot type abrasive material reflux mechanism (9) includes delivery chute (91), linear guide (92), first hydraulic cylinder (93) and first
Vibrating motor (94)；The delivery chute (91) is slidably coupled to the top of the linear guide (92), the first vibration electricity
Machine (94) is connected to the side of the delivery chute (91), one end and the first hydraulic cylinder (94) of the linear guide (92)
Output end connection.
6. eddy current type magnetic separation polish line equipment according to claim 5, which is characterized in that it further include control cabinet (11),
The control cabinet (11) is set to the rear of the rack (1), and is located at the side of the water purifying tank (103)；The control cabinet
(10) respectively with the feed mechanism (2), the effluent cycle system (10), the magnetic separation mechanism (7) and the slot type
Abrasive material reflux mechanism (8) is electrically connected.
7. eddy current type magnetic separation polish line equipment according to claim 1, which is characterized in that the magnetic separation mechanism (8)
It further include bracket (82), second hydraulic cylinder (83), support (84), telescopic rod (85) and driving motor (86)；The bracket
(82) it is connected on the rack (1) with the telescopic rod (85), the bracket (82) and the telescopic rod (85) are set on described
The side of separator (7) is rinsed in vibration；The second hydraulic cylinder (83) is set on the bracket (82), the telescopic rod (85)
End and the output end of the second hydraulic cylinder (83) connect respectively with the support (84)；The driving motor (86) is set to
On the support (84)；The concentration equipment (81) is connected to the side of the support (84), the driving motor (86) it is defeated
Outlet is sequentially connected by gear and the concentration equipment (81).
8. eddy current type magnetic separation polish line equipment according to claim 7, which is characterized in that concentration equipment (81) packet
Include roller (811), magnetic part (812), cushioning fender (813) and demagnetization component (814)；The roller (811) passes through gear
It is sequentially connected with the output end of the driving motor (86)；The magnetic part (812) is set in the roller (811), described slow
Rush the outer wall that baffle (813) is laid in the roller (811)；The demagnetization component (814) is set in the roller (811),
And it is located at the top of the roller (811), to carry out demagnetization to the workpiece for turning to top along the roller (811), to make
Workpiece is fallen on the conveyer belt of the roller (811) side.
9. eddy current type magnetic separation polish line equipment according to claim 1 or claim 7, which is characterized in that the vibration, which is rinsed, to divide
It include hopper (71), the second vibrating motor (72) and spray equipment (73) from device (7)；The hopper (71) passes through elastic component
It is connected on the rack (1), second vibrating motor (72) is connected to the lower end of the hopper (71)；The spray equipment
(73) it is set to the top of the hopper (71), concentration equipment (81) liftable is set to the top of the hopper (71).
10. eddy current type magnetic separation polish line equipment according to claim 1, which is characterized in that the buffering bucket device (6)
Including buffering bucket (61), support frame (62), third hydraulic cylinder (63) and third vibrating motor (64)；Support frame as described above (62)
One end it is movable with the rack (1) hingedly, the other end of support frame as described above (62) is connect with the third hydraulic cylinder (63)；Institute
It states buffering bucket (61) to connect by elastic component with support frame as described above (62), the third vibrating motor (64) is connected to the buffering
It struggles against (61) between support frame as described above (62)；The other end of the buffering bucket (61) is equipped with opening, and the opening is located at the vibration
Dynamic one end for rinsing separator (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910795875.8A CN110480503A (en) | 2019-08-27 | 2019-08-27 | A kind of eddy current type magnetic separation polish line equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910795875.8A CN110480503A (en) | 2019-08-27 | 2019-08-27 | A kind of eddy current type magnetic separation polish line equipment |
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| CN110480503A true CN110480503A (en) | 2019-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910795875.8A Pending CN110480503A (en) | 2019-08-27 | 2019-08-27 | A kind of eddy current type magnetic separation polish line equipment |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1449966A (en) * | 1973-02-09 | 1976-09-15 | Oxy Metal Finishing Corp | Vibratory machine |
| CN104014426A (en) * | 2014-05-20 | 2014-09-03 | 武汉理工大学 | Eddy current sorting device and method for non-magnetic metal of retired car body |
| CN107263294A (en) * | 2017-05-19 | 2017-10-20 | 湖州星星研磨有限公司 | A kind of complete milling apparatus of fully automatic eddy current type |
| CN108481177A (en) * | 2018-05-25 | 2018-09-04 | 浙江湖磨抛光磨具制造有限公司 | A kind of fully automatic eddy current type light decorations process line |
| CN211805500U (en) * | 2019-08-27 | 2020-10-30 | 湖州星星研磨有限公司 | Eddy current type magnetic separation polishing line equipment |
-
2019
- 2019-08-27 CN CN201910795875.8A patent/CN110480503A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1449966A (en) * | 1973-02-09 | 1976-09-15 | Oxy Metal Finishing Corp | Vibratory machine |
| CN104014426A (en) * | 2014-05-20 | 2014-09-03 | 武汉理工大学 | Eddy current sorting device and method for non-magnetic metal of retired car body |
| CN107263294A (en) * | 2017-05-19 | 2017-10-20 | 湖州星星研磨有限公司 | A kind of complete milling apparatus of fully automatic eddy current type |
| CN108481177A (en) * | 2018-05-25 | 2018-09-04 | 浙江湖磨抛光磨具制造有限公司 | A kind of fully automatic eddy current type light decorations process line |
| CN211805500U (en) * | 2019-08-27 | 2020-10-30 | 湖州星星研磨有限公司 | Eddy current type magnetic separation polishing line equipment |
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