CN110477227A - A kind of preparation process and its preparation facilities of Lonicera edulis berry juice drink - Google Patents
A kind of preparation process and its preparation facilities of Lonicera edulis berry juice drink Download PDFInfo
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- CN110477227A CN110477227A CN201910807132.8A CN201910807132A CN110477227A CN 110477227 A CN110477227 A CN 110477227A CN 201910807132 A CN201910807132 A CN 201910807132A CN 110477227 A CN110477227 A CN 110477227A
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- Prior art keywords
- juice
- berry
- lonicera edulis
- allotment
- room
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- 235000021028 berry Nutrition 0.000 title claims abstract description 184
- 235000016813 Lonicera caerulea var edulis Nutrition 0.000 title claims abstract description 183
- 240000007893 Lonicera caerulea var. edulis Species 0.000 title claims abstract description 183
- 238000002360 preparation method Methods 0.000 title claims abstract description 46
- 235000014058 juice drink Nutrition 0.000 title claims abstract description 31
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 247
- 235000015203 fruit juice Nutrition 0.000 claims abstract description 65
- 238000005360 mashing Methods 0.000 claims abstract description 26
- 230000001954 sterilising effect Effects 0.000 claims abstract description 23
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 23
- 238000011049 filling Methods 0.000 claims abstract description 18
- 238000000265 homogenisation Methods 0.000 claims abstract description 16
- 238000002156 mixing Methods 0.000 claims abstract description 15
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 6
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 238000010257 thawing Methods 0.000 claims description 46
- 238000010009 beating Methods 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 35
- 238000003756 stirring Methods 0.000 claims description 22
- 235000002722 Dioscorea batatas Nutrition 0.000 claims description 21
- 235000006536 Dioscorea esculenta Nutrition 0.000 claims description 21
- 240000001811 Dioscorea oppositifolia Species 0.000 claims description 21
- 235000003416 Dioscorea oppositifolia Nutrition 0.000 claims description 21
- 239000000796 flavoring agent Substances 0.000 claims description 21
- 235000019634 flavors Nutrition 0.000 claims description 21
- 238000012544 monitoring process Methods 0.000 claims description 17
- 238000010411 cooking Methods 0.000 claims description 13
- 238000007710 freezing Methods 0.000 claims description 13
- 230000008014 freezing Effects 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 10
- 238000002425 crystallisation Methods 0.000 claims description 9
- 230000008025 crystallization Effects 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 7
- 240000000851 Vaccinium corymbosum Species 0.000 claims description 5
- 235000003095 Vaccinium corymbosum Nutrition 0.000 claims description 5
- 235000017537 Vaccinium myrtillus Nutrition 0.000 claims description 5
- 235000021014 blueberries Nutrition 0.000 claims description 5
- 235000019987 cider Nutrition 0.000 claims description 5
- 239000012153 distilled water Substances 0.000 claims description 5
- 230000005684 electric field Effects 0.000 claims description 5
- 235000019674 grape juice Nutrition 0.000 claims description 5
- 235000015201 grapefruit juice Nutrition 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 4
- 238000009835 boiling Methods 0.000 claims description 4
- 238000010025 steaming Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 230000035622 drinking Effects 0.000 abstract description 5
- 230000000050 nutritive effect Effects 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 27
- 230000000694 effects Effects 0.000 description 26
- 238000009826 distribution Methods 0.000 description 14
- 235000013399 edible fruits Nutrition 0.000 description 14
- 230000008569 process Effects 0.000 description 14
- 239000004744 fabric Substances 0.000 description 9
- 235000019658 bitter taste Nutrition 0.000 description 8
- 235000013361 beverage Nutrition 0.000 description 7
- 241001062009 Indigofera Species 0.000 description 6
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 6
- 229940097275 indigo Drugs 0.000 description 6
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 210000002421 cell wall Anatomy 0.000 description 4
- 235000013372 meat Nutrition 0.000 description 4
- 235000016709 nutrition Nutrition 0.000 description 4
- 230000035764 nutrition Effects 0.000 description 4
- 230000001376 precipitating effect Effects 0.000 description 4
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- 241001570521 Lonicera periclymenum Species 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 244000283207 Indigofera tinctoria Species 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- PFTAWBLQPZVEMU-DZGCQCFKSA-N (+)-catechin Chemical compound C1([C@H]2OC3=CC(O)=CC(O)=C3C[C@@H]2O)=CC=C(O)C(O)=C1 PFTAWBLQPZVEMU-DZGCQCFKSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- JMGZEFIQIZZSBH-UHFFFAOYSA-N Bioquercetin Natural products CC1OC(OCC(O)C2OC(OC3=C(Oc4cc(O)cc(O)c4C3=O)c5ccc(O)c(O)c5)C(O)C2O)C(O)C(O)C1O JMGZEFIQIZZSBH-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 206010020675 Hypermetropia Diseases 0.000 description 1
- 244000188413 Ilex verticillata Species 0.000 description 1
- 235000003338 Ilex verticillata Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 208000022531 anorexia Diseases 0.000 description 1
- 229930002877 anthocyanin Natural products 0.000 description 1
- 235000010208 anthocyanin Nutrition 0.000 description 1
- 239000004410 anthocyanin Substances 0.000 description 1
- 150000004636 anthocyanins Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019677 berry fruit juice Nutrition 0.000 description 1
- 238000004820 blood count Methods 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229950001002 cianidanol Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 206010061428 decreased appetite Diseases 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- IVTMALDHFAHOGL-UHFFFAOYSA-N eriodictyol 7-O-rutinoside Natural products OC1C(O)C(O)C(C)OC1OCC1C(O)C(O)C(O)C(OC=2C=C3C(C(C(O)=C(O3)C=3C=C(O)C(O)=CC=3)=O)=C(O)C=2)O1 IVTMALDHFAHOGL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000019990 fruit wine Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 210000000265 leukocyte Anatomy 0.000 description 1
- 238000002620 method output Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- FDRQPMVGJOQVTL-UHFFFAOYSA-N quercetin rutinoside Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC=2C(C3=C(O)C=C(O)C=C3OC=2C=2C=C(O)C(O)=CC=2)=O)O1 FDRQPMVGJOQVTL-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 235000005493 rutin Nutrition 0.000 description 1
- IKGXIBQEEMLURG-BKUODXTLSA-N rutin Chemical compound O[C@H]1[C@H](O)[C@@H](O)[C@H](C)O[C@@H]1OC[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](OC=2C(C3=C(O)C=C(O)C=C3OC=2C=2C=C(O)C(O)=CC=2)=O)O1 IKGXIBQEEMLURG-BKUODXTLSA-N 0.000 description 1
- ALABRVAAKCSLSC-UHFFFAOYSA-N rutin Natural products CC1OC(OCC2OC(O)C(O)C(O)C2O)C(O)C(O)C1OC3=C(Oc4cc(O)cc(O)c4C3=O)c5ccc(O)c(O)c5 ALABRVAAKCSLSC-UHFFFAOYSA-N 0.000 description 1
- 229960004555 rutoside Drugs 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/04—Extraction of juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
- A23L2/54—Mixing with gases
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/84—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers rotating at different speeds or in opposite directions about the same axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/82—Forming a predetermined ratio of the substances to be mixed by adding a material to be mixed to a mixture in response to a detected feature, e.g. density, radioactivity, consumed power or colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
- B01F35/833—Flow control by valves, e.g. opening intermittently
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/14—Mixing of ingredients for non-alcoholic beverages; Dissolving sugar in water
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
The invention discloses the preparation processes and its preparation facilities of a kind of Lonicera edulis berry juice drink, mainly comprise the steps that S1: raw material is chosen, and is pre-processed after choosing the washing of Lonicera edulis berry；S2: Lonicera edulis berry is beaten juice by mashing juice；S3: Lonicera edulis berry juice and each auxiliary material are deployed in allotment mixing；S4: homogenization carries out the fruit juice after allotment homogeneous 2~3 times；S5: fruit juice is carried out high-pressure pulse electric sterilization by sterilization treatment；S6: carbon dioxide gas and fruit juice will be carried out carbonating processing under 1.5~1.8Mpa pressure after fruit juice cooling by filling aerating, and then filling rear aerating, obtains the Lonicera edulis berry juice rich in bubble.The present invention can effectively improve the mouthfeel of drinking of Lonicera edulis berry juice, remove the sour and astringent mouthfeel of Lonicera edulis berry juice, make the nutritive value of Lonicera edulis berry juice and drink mouthfeel and deposit.
Description
Technical field
The present invention relates to food processing technology fields, are specifically related to a kind of preparation of Lonicera edulis berry juice drink
Technique and its preparation facilities.
Background technique
The more juices of the fruit of Lonicera edulis berry, seed is minimum, and crushing juice rate is high, is the fabulous raw material for making beverage, warp
This beverage is often drunk, function of human body can be adjusted, blood pressure is adjusted, has the function of delaying senility, be known as " king of beverage ".State
Inside and outside some farsighted scientific research personnel of tool, take a fancy to the rosy prospect of Lonicera edulis berry already, further investigate and open
Hair, has achieved admirable results.The former Russian scholars further investigate Lonicera edulis berry, concurrently from the 1960s
Vp active material rich in the fruit is showed, such as anthocyanin, rutin, catechuic acid etc., there is very high medical value, value
It is emphasised that: Lonicera edulis berry is processed into the dedicated beverage of astronaut by Russia.China relevant expert is from the eighties
Start to carry out special item to Lonicera edulis berry alimentary health-care function, also surprisingly find under study for action: Lonicera edulis
Berry can not only be depressured, improve white blood cell count, and have effects that treat baby anorexia, and cure rate is up to 90%, in succession
The health beverages such as beverage, fruit juice, the fruit wine developed quietly enter market, although not yet forming macroclimate, have become people
The Novel beverage of pursuit.
And for Lonicera edulis berry juice drink is in existing market, pouplarity or relatively low,
The popularity rate of Lonicera edulis berry itself and citizen for Lonicera edulis berry juice drink effect be in it is lower
Level, since Lonicera edulis berry juice has slight sour and astringent mouthfeel, mouthfeel is not easy to receive people, therefore, in order to mention
The mouthfeel of high Lonicera edulis berry juice now needs a kind of novel process to carry out the system of Lonicera edulis berry juice
It is standby, make its mouthfeel and the nutritive value being rich in and deposit, improves citizen for the degree of liking of Lonicera edulis berry juice.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of preparation process of Lonicera edulis berry juice drink and
Its preparation facilities.
The technical scheme is that a kind of preparation process and its preparation facilities of Lonicera edulis berry juice drink,
It mainly comprises the steps that
S1: raw material is chosen, and chooses Lonicera edulis berry, is pre-processed after sufficiently being washed with distilled water；
S2: Lonicera edulis berry is beaten juice, clear Lonicera edulis berry fruit is obtained by filtration by mashing juice
Juice；
S3: allotment mixing is deployed Lonicera edulis berry juice and each auxiliary material, the fruit juice after being deployed,
Wherein, Lonicera edulis berry juice be 520~650ml, 70~120ml of complex flavor fruit juice, Chinese yam leaf root of fangji juice 5~
18ml, 150~260ml of air-bubble；
S4: homogenization carries out the fruit juice after allotment homogeneous 2~3 times；
S5: fruit juice is carried out high-pressure pulse electric sterilization by sterilization treatment, wherein electric field strength is 20~30kv/cm, is killed
The bacterium time is 180~320 μ s；
S6: carbon dioxide gas and fruit juice will be carried out carbon under 1.5~1.8Mpa pressure after fruit juice cooling by filling aerating
Acidification, then filling rear aerating, obtains the Lonicera edulis berry juice rich in bubble.
Further, it is pre-processed in the step S1 specifically: 1) Lonicera edulis berry is placed on vacuum retort pouch
In, at 85~92 DEG C after 10~15min of vacuum cooking, 2) be then quickly placed into the Lonicera edulis berry after boiling-
Freezed in 25~-10 DEG C, 3) 5~10min of steam is passed through to the Lonicera edulis berry after freezing again, stop after so that its surface is thawed
It is only passed through steam, is stood until Lonicera edulis berry surface generates crystallization；4) step 3) is repeated until Lonicera edulis berry
It thaws completely, obtains pretreated Lonicera edulis berry.By using preprocess method of the invention to the indigo plant before mashing
Indigo fruit honeysuckle berry is handled, and by vacuum cooking, freezing and steam thawing, can effectively make Lonicera edulis berry
Cell wall be in easily rupturable state, improve the effect of subsequent mashing juice, meanwhile, by being freezed after vacuum cooking, and adopt
With steam, gradually segmented is thawed, and can effectively inhibit bitter taste miscellaneous contained by Lonicera edulis berry itself, improves this
Invent the mouthfeel of the Lonicera edulis berry juice of preparation.
Further, the complex flavor fruit juice is by grape juice, blueberry juice, cider, grapefruit juice, unusual fruit juice according to matter
Amount is than being that the ratio of 7:15:4:5:2 mixes.Indigo plant can effectively be neutralized using the complex flavor fruit juice that said ratio forms
The bitterness sense that indigo fruit honeysuckle berry is drunk, and the original peculiar flavour of Lonicera edulis berry will not be covered, pass through compound tune
The mouthfeel of prepared Lonicera edulis berry juice can be improved in the addition of taste fruit juice, keeps its mouthfeel, nutrition all good.
Further, the step S4 mesohigh homogeneous is specifically, rise to the juice temperature heating after allotment before homogeneous
55~75 DEG C, homogeneous 2~3 times, temperature is cooled to 5~15 DEG C with 3~5 DEG C/min rate after homogeneous；Wherein, homogenization pressure is
35~45MPa.It, can be with by the temperature range of setting, homogenization cycles and homogenization pressure using high-pressure homogeneous method of the invention
The phenomenon that effectively improving the uniformity that fruit juice of the present invention mixes, avoiding the occurrence of a large amount of precipitatings, meanwhile, with above-mentioned speed after homogeneous
Rate is cooled to above-mentioned temperature range, and subsequent high-pressure pulse electric sterilization can be made to carry out antecedent basis, improves bactericidal effect.
Further, the preparation method of the Chinese yam leaf root of fangji juice is after the cleaning of the Chinese yam leaf root of fangji, to be beaten after filtering
Obtain Chinese yam leaf root of fangji juice.
A kind of preparation facilities of Lonicera edulis berry juice drink, including defrosting component, beat juice component, allotment component；
The defrosting component includes defrosting room, steam generator, monitoring control box, steam plate；The steam plate setting exists
In defrosting room, the steam generator, monitoring control box are arranged on defrosting chamber outer wall, and steam generator and steam plate connect
Logical, the defrosting chamber interior walls above the steam plate are equipped with color sensor, and the defrosting room is set with steam Board position corresponding position
There is discharge port, the discharge port is equipped with discharge valve；The monitoring control box and the steam generator, go out color sensor
Expect valve connection；By the setting of the defrosting component, color sensor, discharge valve, monitoring control box and steam are utilized
The cooperation of generator can make defrosting component execute the pretreatment operation in present invention process automatically, effective to simplify work people
The working strength of member, while a reasonable efficient technical solution is provided for this process output bas line；
The juice component of beating includes beating juice room, beating juice Intranet, beat juice outer net, strainer；The juice Intranet section of beating is rounded,
The juice outer net section of beating is hexagonal, beats juice Intranet inner sleeve and is beating in juice outer net at center, and beats juice Intranet and beat juice outer net
Between be equipped with multiple filters it is corresponding with the vertical edge for beating juice outer net, each filter is formed each locellus；It is described to beat in juice
Net is vertically equipped with interior knife bar, and multiple interior knife leaves are equidistantly equipped on the interior knife bar, and interior knife bar is also equipped with multiple biographies from top to bottom
Dynamic bevel gear, the drive bevel gear includes bevel gear, the bevel gear of inner cone downwards that inner cone faces upward, and inner cone faces upward
Bevel gear, the bevel gear of inner cone downwards be staggered, each locellus and each drive bevel gear position corresponding position
It beats on juice Intranet wall and is respectively provided with a knife bar hole, each knife bar hole is respectively provided with an outer knife bar, the outer knife bar and transmission
The close one end of bevel gear is engaged by driven wheel of differential, and the outer knife bar other end is equipped with outer knife leaf；It is described beat juice Intranet upper end with
It beats juice indoor top surface to fix and be connected to the feed inlet that it is equipped with, and beats top surface on juice room and be additionally provided with the first driving motor and interior knife
The connection of bar upper end, described to beat beating equipped with the strainer below juice outer net, the juice locular wall of beating below strainer is equipped with juice juice the room in
Mouthful；By it is described beat juice component can effectively improve beat juice efficiency and crushing juice rate, by beat juice Intranet, beat juice outer net,
The layering of strainer three-level, carry out it is multistage plays juice processing, be conducive to faster juice, while the interior knife bar of utilization and outer knife bar
Effect by interior knife bar and plays the effect of juice Intranet and carries out thick mashing juice to Lonicera edulis berry, then by outer knife bar with
Beat juice outer net effect to Lonicera edulis berry carry out essence mashing juice, and by inner cone face upward bevel gear, inner cone
Bevel gear downwards is staggered, and can make the outer knife bar rotation direction of adjacent two on the contrary, improving and beat juice efficiency；
The allotment component adds including allotment room, the first liquid level sensor, allotment controller, drive plate, stirring rod, allotment
Add device；The allotment room is divided into two parts up and down by central plate, and top is allotment area, and lower part is driving area, the drive plate
Indoor bottom surface is being deployed in setting, and drive plate lower end surface center is connect with the second driving motor that allotment room bottom surface is arranged in,
The drive plate upper surface is respectively equipped with internal gear, outer tooth ring from inside to outside, the stirring rod be equipped with it is multiple, and be interspersed in
The corresponding position of internal gear, outer tooth ring, stirring rod is through central plate and to pass through the gear being equipped with respectively corresponding for its lower end
Internal gear, outer tooth ring engagement, stirring rod top is equipped with multiple paddles, and chamber outer wall is being deployed in allotment controller setting
On, indoor upper wall is being deployed in first liquid level sensor setting, and the allotment adder is separately positioned on allotment equipped with multiple
Indoor upper wall, allotment adder inner wall are equipped with the second liquid level sensor, allotment adder upper end, lower end be respectively equipped with filling opening,
Liquid outlet, the liquid outlet are equipped with control valve, and top surface is equipped with into juice mouth and is connected to allotment area on the allotment room, deploy room side
It is equipped with collection port with allotment zone position corresponding position, the control valve, the first liquid level sensor, the second liquid level sensor, second drive
Dynamic motor is connect with allotment controller；It can intelligentized progress Lonicera edulis berry juice and each by the allotment component
The allotment of a auxiliary material mixes, and the Lonicera edulis berry juice deployed needed for obtaining can be measured using the first liquid level sensor
Dosage controls the addition that each allotment adder carries out corresponding proportion dosage further according to allotment controller, passes through the work of drive plate
With making the corresponding stirring rod of internal gear, outer tooth ring carry out opposite rotation, the efficiency of mixing is improved, can make to deploy component
The automatic allotment hybrid manipulation executed in present invention process, the effective working strength for simplifying staff, while being this technique
Method output bas line provides a reasonable efficient technical solution；
The discharge port of the defrosting component is connected to by pipeline with the feed inlet for playing juice component, the juice for playing juice component
It mouthful is connected to allotment component into juice mouth by pipeline.
Further, the steam plate includes steam web plate, main steam header, steam branch pipe；The steam net is located at steam
On supervisor, the steam branch pipe is equipped with multiple, and is evenly distributed on above main steam header and communicates therewith through steam net, described
Steam branch pipe upper end is equipped with gas distribution cap, is equidistantly equipped with multiple cloth turbines in steam branch pipe, on steam branch pipe wall with each cloth
Turbine position corresponding position is circumferentially with multiple steam holes, and the gas distribution cap bottom surface is circumferentially with multiple inclined holes.Pass through steam
Web plate, main steam header, the design of steam branch pipe can effectively improve steam to the contact area of Lonicera edulis berry, pass through
The dispersion that the effect of cloth turbine, gas distribution cap keeps the steam of steam branch pipe more uniform is contacted with Lonicera edulis berry, is improved
The time of steam thawing；
Further, the mesh number for beating juice Intranet is 30 mesh；It is described beat juice outer net, the mesh number of filter is 100 mesh.
Further, the internal gear, outer tooth ring, gear are straight tooth structure, and are distinguished by gear with stirring rod
Engagement on the inside of corresponding internal gear, outer tooth ring.
The working method of apparatus of the present invention are as follows: opening device is that apparatus of the present invention carry out distribution by distribution box；
Defrosting component: the Lonicera edulis berry after cleaning is put into the defrosting room of defrosting component, color sensor
It detects that there are mass crystallizations on Lonicera edulis berry surface by color contrast, then monitors control box instruction steam generator
Steam, is delivered in steam plate by starting by pipeline, is steamed by the steam release of steam plate to Lonicera edulis berry
Vapour thaws, and stops after steam generator runs 5~10min, stands, by color sensor to Lonicera edulis berry surface
When there are a large amount of crystallizations, then repeat aforesaid operations secondary, color sensor does not detect yet after standing more than 35min
There is mass crystallization appearance to Lonicera edulis berry, then instructs discharge valve to open by monitoring control box, make Lonicera edulis
Berry is entered by discharge port plays juice component；
Wherein, the working principle of steam plate are as follows: steam enters main steam header bottom surface center by pipeline, passes through steam master
Pipe sends steam to each steam branch pipe, and the thrust gas that cloth turbine utilizes steam to rise along steam branch pipe is turned
It is dynamic, steam is dispersed to be discharged around using each steam hole, meanwhile, gas distribution cap is sprayed downwards steam by each inclined hole
It send, so that steam is formed the effect of upper and lower ring packet to Lonicera edulis berry, improve the efficiency of steam thawing；
Play juice component: Lonicera edulis berry is entered by feed inlet beats juice Intranet, by the driving of the first driving motor
Knife bar is rotated, and carries out thick mashing juice to Lonicera edulis berry by interior knife leaf and the effect for beating juice Intranet, slurry meat is logical
It crosses after the mesh for beating juice Intranet to enter and beats juice outer net, by the effect of each drive bevel gear on interior knife bar, using from mantle
The engagement of gear rotates outer knife bar, and being fought each other by outer knife leaf, the progress of juice outer net entoplasm meat is smart to be beaten juice, finally
It is filtered by strainer, Lonicera edulis berry juice is made to enter allotment component by juice opening；
Allotment component: Lonicera edulis berry juice is by entering allotment room into juice mouth, when the first liquid level sensor detects
When no longer rising to Lonicera edulis berry juice liquid level, allotment controller instructs the second driving motor and each allotment
Adder work, the final Lonicera edulis berry juice dosage that allotment controller is detected according to the first liquid level sensor, according to
Default proportion, control control valve opening time carry out the auxiliary material addition of corresponding proportion dosage, during which, pass through the second liquid level sensor
Real-time monitoring is lost dosage, rotates drive plate by the driving of the second driving motor, utilizes internal gear, outer tooth ring and each
The engaged transmission of the gear of a stirring rod makes the corresponding stirring rod of internal gear, outer tooth ring carry out opposite rotation, improves mixed
Efficiency is closed, finally, collecting deployed fruit juice by collection port, then is obtained subsequently through sterilization treatment and filling aerating rich in gas
The Lonicera edulis berry juice of bubble.
The beneficial effects of the present invention are:
(1) preparation process of Lonicera edulis berry juice drink of the invention, by being carried out to Lonicera edulis berry
Pretreatment is added Chinese yam leaf root of fangji juice, and carries out carbonating processing, can effectively improve Lonicera edulis berry juice
Drink mouthfeel, remove the sour and astringent mouthfeel of Lonicera edulis berry juice, make Lonicera edulis berry juice nutritive value and
It drinks mouthfeel and deposits, degree of liking of the enhancing people to Lonicera edulis berry juice drink.
(2) preparation facilities of Lonicera edulis berry juice drink of the invention by defrosting component, plays juice component, tune
The effect of distribution assembly, pretreatment of raw material, mashing juice and the allotment mixing of the solution present invention process that can be automated, and
Can effectively meet the needs of this process condition, and effectively enhance crushing juice rate, mixing efficiency etc..
(3) defrosting component of the invention utilizes color sensor, discharge valve, monitoring control box and steam generator
Cooperation, can make defrosting component execute the pretreatment operation in present invention process automatically, the effective work for simplifying staff
Intensity, while a reasonable efficient technical solution is provided for this process output bas line.
(4) of the invention juice component of beating can effectively improve the efficiency and crushing juice rate for beating juice, by interior knife bar and beat
The effect of juice Intranet carries out thick mashing juice to Lonicera edulis berry, then by outer knife bar and plays the effect of juice outer net to indigo
Fruit honeysuckle berry carries out essence mashing juice, and effective improve beats juice efficiency.
(5) allotment component of the invention can the intelligentized allotment for carrying out Lonicera edulis berry juice and each auxiliary material
Mixing can measure the dosage for the Lonicera edulis berry juice deployed needed for obtaining using the first liquid level sensor, further according to
Allotment controller controls the addition that each allotment adder carries out corresponding proportion dosage, and allotment component is made to execute work of the present invention automatically
Allotment hybrid manipulation in skill, the effective working strength for simplifying staff, while being mentioned for this process output bas line
For a reasonable efficient technical solution.
Detailed description of the invention
Fig. 1 is the overall structure diagram of apparatus of the present invention.
Fig. 2 is the structure top view of main steam header of the present invention.
Fig. 3 is the structural schematic diagram of steam branch pipe of the present invention.
Fig. 4 is the structure top view that the present invention beats juice outer net.
Fig. 5 is the structure top view of present invention allotment component.
Fig. 6 is the structure top view of rotating disc of the present invention.
Fig. 7 is the structural schematic diagram of present invention allotment adder.
Wherein, 1- defrosting component, 11- defrosting room, 12- steam generator, 13- monitoring control box, 14- color sensor,
15- discharge port, 16- discharge valve, 2- play juice component, 21- beats juice room, 22- beats juice Intranet, 23- beats juice outer net, 24- strainer,
25- filter, 26- knife bar hole, 27- feed inlet, the first driving motor of 28-, 29- juice opening, 3- allotment component, 31- allotment room,
The first liquid level sensor of 32-, 33- allotment controller, 34- central plate, the second driving motor of 35-, 36- are collected into juice mouth, 37-
Mouth, 4- steam plate, 41- steam web plate, 42- main steam header, 43- steam branch pipe, 44- gas distribution cap, 45- cloth turbine, 46- steam
Hole, 47- inclined hole, knife bar in 5-, knife leaf in 51-, 52- drive bevel gear, the outer knife bar of 6-, 61- driven wheel of differential, the outer knife leaf of 62-,
7- drive plate, 71- internal gear, 72- outer tooth ring, 8- stirring rod, 81- gear, 82- paddle, 9- deploy adder, 91- second
Liquid level sensor, 92- filling opening, 93- liquid outlet, 94- control valve.
Specific embodiment
Embodiment 1
A kind of preparation process and its preparation facilities of Lonicera edulis berry juice drink, mainly comprise the steps that
S1: raw material is chosen, and chooses Lonicera edulis berry, is pre-processed after sufficiently being washed with distilled water；Wherein, pre- place
Reason specifically: 1) Lonicera edulis berry is placed in vacuum retort pouch, at 85 DEG C after vacuum cooking 10min, 2) then
Lonicera edulis berry after boiling is quickly placed into -25 DEG C and is freezed, 3) it is logical to the Lonicera edulis berry after freezing again
Enter steam 5min, stop being passed through steam after making its surface thaw, stands until Lonicera edulis berry surface generates crystallization；4) weight
Multiple step 3) is thawed completely up to Lonicera edulis berry, obtains pretreated Lonicera edulis berry.By using this hair
Bright preprocess method handles the Lonicera edulis berry before mashing, by vacuum cooking, freezing and steam thawing,
It so that the cell wall of Lonicera edulis berry is in easily rupturable state, improve the effect of subsequent mashing juice, meanwhile,
By freezing after vacuum cooking, and using steam, gradually segmented is thawed, and can effectively inhibit Lonicera edulis berry sheet
Miscellaneous bitter taste contained by body improves the mouthfeel of Lonicera edulis berry juice prepared by the present invention.
S2: Lonicera edulis berry is beaten juice, clear Lonicera edulis berry fruit is obtained by filtration by mashing juice
Juice；
S3: allotment mixing is deployed Lonicera edulis berry juice and each auxiliary material, the fruit juice after being deployed,
Wherein, Lonicera edulis berry juice is 520ml, complex flavor fruit juice 70ml, Chinese yam leaf root of fangji juice 5ml, air-bubble
150ml；Wherein, complex flavor fruit juice is 7 according to mass ratio by grape juice, blueberry juice, cider, grapefruit juice, unusual fruit juice:
The ratio of 15:4:5:2 mixes.Lonicera edulis can effectively be neutralized using the complex flavor fruit juice that said ratio forms
The bitterness sense that berry is drunk, and the original peculiar flavour of Lonicera edulis berry will not be covered, pass through complex flavor fruit juice
The mouthfeel of prepared Lonicera edulis berry juice can be improved in addition, keeps its mouthfeel, nutrition all good.Chinese yam leaf root of fangji juice
Preparation method be, by the Chinese yam leaf root of fangji cleaning after, mashing filtering after obtain Chinese yam leaf root of fangji juice.
S4: homogenization carries out the fruit juice after allotment homogeneous 2 times；Wherein, high-pressure homogeneous specifically, before homogeneous will adjust
Juice temperature heating after matching rises to 55 DEG C, and homogeneous 2 times, temperature is cooled to 5 DEG C with 3 DEG C/min rate after homogeneous；Wherein,
Matter pressure is 35MPa.Using high-pressure homogeneous method of the invention, by the temperature range of setting, homogenization cycles and homogenization pressure,
The uniformity that fruit juice of the present invention mixing can effectively be improved, the phenomenon that avoiding the occurrence of a large amount of precipitatings, meanwhile, after homogeneous more than
It states rate and is cooled to above-mentioned temperature range, subsequent high-pressure pulse electric sterilization can be made to carry out antecedent basis, improve bactericidal effect.
S5: fruit juice is carried out high-pressure pulse electric sterilization by sterilization treatment, wherein electric field strength 20kv/cm, when sterilization
Between be 320 μ s；
S6: filling aerating will carbonate carbon dioxide gas and fruit juice under 1.5Mpa pressure after fruit juice cooling
Processing, then filling rear aerating, obtains the Lonicera edulis berry juice rich in bubble.
Embodiment 2
A kind of preparation process and its preparation facilities of Lonicera edulis berry juice drink, mainly comprise the steps that
S1: raw material is chosen, and chooses Lonicera edulis berry, is pre-processed after sufficiently being washed with distilled water；Wherein, pre- place
Reason specifically: 1) Lonicera edulis berry is placed in vacuum retort pouch, at 89 DEG C after vacuum cooking 13min, 2) then
Lonicera edulis berry after boiling is quickly placed into -13 DEG C and is freezed, 3) it is logical to the Lonicera edulis berry after freezing again
Enter steam 7min, stop being passed through steam after making its surface thaw, stands until Lonicera edulis berry surface generates crystallization；4) weight
Multiple step 3) is thawed completely up to Lonicera edulis berry, obtains pretreated Lonicera edulis berry.By using this hair
Bright preprocess method handles the Lonicera edulis berry before mashing, by vacuum cooking, freezing and steam thawing,
It so that the cell wall of Lonicera edulis berry is in easily rupturable state, improve the effect of subsequent mashing juice, meanwhile,
By freezing after vacuum cooking, and using steam, gradually segmented is thawed, and can effectively inhibit Lonicera edulis berry sheet
Miscellaneous bitter taste contained by body improves the mouthfeel of Lonicera edulis berry juice prepared by the present invention.
S2: Lonicera edulis berry is beaten juice, clear Lonicera edulis berry fruit is obtained by filtration by mashing juice
Juice；
S3: allotment mixing is deployed Lonicera edulis berry juice and each auxiliary material, the fruit juice after being deployed,
Wherein, Lonicera edulis berry juice is 615ml, complex flavor fruit juice 90ml, Chinese yam leaf root of fangji juice 16ml, air-bubble
230ml；Wherein, complex flavor fruit juice is 7 according to mass ratio by grape juice, blueberry juice, cider, grapefruit juice, unusual fruit juice:
The ratio of 15:4:5:2 mixes.Lonicera edulis can effectively be neutralized using the complex flavor fruit juice that said ratio forms
The bitterness sense that berry is drunk, and the original peculiar flavour of Lonicera edulis berry will not be covered, pass through complex flavor fruit juice
The mouthfeel of prepared Lonicera edulis berry juice can be improved in addition, keeps its mouthfeel, nutrition all good.Chinese yam leaf root of fangji juice
Preparation method be, by the Chinese yam leaf root of fangji cleaning after, mashing filtering after obtain Chinese yam leaf root of fangji juice.
S4: homogenization carries out the fruit juice after allotment homogeneous 3 times；Wherein, high-pressure homogeneous specifically, before homogeneous will adjust
Juice temperature heating after matching rises to 67 DEG C, and homogeneous 3 times, temperature is cooled to 7 DEG C with 4 DEG C/min rate after homogeneous；Wherein,
Matter pressure is 40MPa.Using high-pressure homogeneous method of the invention, by the temperature range of setting, homogenization cycles and homogenization pressure,
The uniformity that fruit juice of the present invention mixing can effectively be improved, the phenomenon that avoiding the occurrence of a large amount of precipitatings, meanwhile, after homogeneous more than
It states rate and is cooled to above-mentioned temperature range, subsequent high-pressure pulse electric sterilization can be made to carry out antecedent basis, improve bactericidal effect.
S5: fruit juice is carried out high-pressure pulse electric sterilization by sterilization treatment, wherein electric field strength 25kv/cm, when sterilization
Between be 270 μ s；
S6: filling aerating will carbonate carbon dioxide gas and fruit juice under 1.6Mpa pressure after fruit juice cooling
Processing, then filling rear aerating, obtains the Lonicera edulis berry juice rich in bubble.
Embodiment 3
A kind of preparation process and its preparation facilities of Lonicera edulis berry juice drink, mainly comprise the steps that
S1: raw material is chosen, and chooses Lonicera edulis berry, is pre-processed after sufficiently being washed with distilled water；Wherein, pre- place
Reason specifically: 1) Lonicera edulis berry is placed in vacuum retort pouch, at 92 DEG C after vacuum cooking 15min, 2) then
Lonicera edulis berry after boiling is quickly placed into -10 DEG C and is freezed, 3) it is logical to the Lonicera edulis berry after freezing again
Enter steam 10min, stop being passed through steam after making its surface thaw, stands 35min until Lonicera edulis berry surface generates knot
It is brilliant；4) repeat step 3) until Lonicera edulis berry thaw completely, obtain pretreated Lonicera edulis berry.By adopting
Lonicera edulis berry before mashing is handled with preprocess method of the invention, passes through vacuum cooking, freezing and steaming
Vapour thaws, and the cell wall of Lonicera edulis berry can effectively be made to be in easily rupturable state, improves the effect of subsequent mashing juice
Fruit, meanwhile, by freezing after vacuum cooking, and using steam, gradually segmented is thawed, and effectively indigo fruit can be inhibited to bear
Miscellaneous bitter taste, improves the mouthfeel of Lonicera edulis berry juice prepared by the present invention contained by winter berry itself.
S2: Lonicera edulis berry is beaten juice, clear Lonicera edulis berry fruit is obtained by filtration by mashing juice
Juice；
S3: allotment mixing is deployed Lonicera edulis berry juice and each auxiliary material, the fruit juice after being deployed,
Wherein, Lonicera edulis berry juice is 650ml, complex flavor fruit juice 120ml, Chinese yam leaf root of fangji juice 18ml, air-bubble
260ml；Wherein, complex flavor fruit juice is 7 according to mass ratio by grape juice, blueberry juice, cider, grapefruit juice, unusual fruit juice:
The ratio of 15:4:5:2 mixes.Lonicera edulis can effectively be neutralized using the complex flavor fruit juice that said ratio forms
The bitterness sense that berry is drunk, and the original peculiar flavour of Lonicera edulis berry will not be covered, pass through complex flavor fruit juice
The mouthfeel of prepared Lonicera edulis berry juice can be improved in addition, keeps its mouthfeel, nutrition all good.Chinese yam leaf root of fangji juice
Preparation method be, by the Chinese yam leaf root of fangji cleaning after, mashing filtering after obtain Chinese yam leaf root of fangji juice.
S4: homogenization carries out the fruit juice after allotment homogeneous 3 times；Wherein, high-pressure homogeneous specifically, before homogeneous will adjust
Juice temperature heating after matching rises to 75 DEG C, and homogeneous 3 times, temperature is cooled to 15 DEG C with 5 DEG C/min rate after homogeneous；Wherein,
Homogenization pressure is 45MPa.Using high-pressure homogeneous method of the invention, pass through the temperature range of setting, homogenization cycles and homogeneous pressure
The phenomenon that power can effectively improve the uniformity of fruit juice mixing of the present invention, avoid the occurrence of a large amount of precipitatings, meanwhile, after homogeneous
It is cooled to above-mentioned temperature range with above-mentioned rate, subsequent high-pressure pulse electric sterilization can be made to carry out antecedent basis, improves sterilization
Effect.
S5: fruit juice is carried out high-pressure pulse electric sterilization by sterilization treatment, wherein electric field strength 30kv/cm, when sterilization
Between be 180 μ s；
S6: filling aerating will carbonate carbon dioxide gas and fruit juice under 1.8Mpa pressure after fruit juice cooling
Processing, then filling rear aerating, obtains the Lonicera edulis berry juice rich in bubble.
The preparation facilities of above-mentioned Lonicera edulis berry juice drink, as shown in Figure 1, including defrosting component 1, playing juice component
2, component 3 is deployed；
As shown in Figure 1, 2, 3, defrosting component 1 includes defrosting room 11, steam generator 12, monitoring control box 13, steam plate
4；Steam plate 4 includes steam web plate 41, main steam header 42, steam branch pipe 43；Steam net 41 is located in main steam header 42, steam branch
Pipe 43 is equipped with multiple, and is evenly distributed on the top of main steam header 42 and communicates therewith through steam net 41,43 upper end of steam branch pipe
Equipped with gas distribution cap 44, multiple cloth turbines 45 are equidistantly equipped in steam branch pipe 43, on 43 wall of steam branch pipe with each cloth turbine
45 positions corresponding position are circumferentially with multiple steam holes 46, and 44 bottom surface of gas distribution cap is circumferentially with multiple inclined holes 47.Pass through steam
The design of web plate 41, main steam header 42, steam branch pipe 43 can effectively improve steam to the contact surface of Lonicera edulis berry
Product, the dispersion for keeping the steam of steam branch pipe 43 more uniform by the effect of cloth turbine 45, gas distribution cap 44 and Lonicera edulis
Berry contact, improves the time of steam thawing；Steam plate 4 is arranged in defrosting room 11, steam generator 12, monitoring control box 13
It is arranged on 11 outer wall of defrosting room, steam generator 12 is connected to steam plate 4, on 11 inner wall of defrosting room of 4 top of steam plate
Equipped with color sensor 14, defrosting room 11 and 4 position corresponding position of steam plate are equipped with discharge port 15, and discharge port 15 is equipped with discharge valve
16；Monitoring control box 13 is connect with steam generator 12, color sensor 14, discharge valve 16；Pass through setting for defrosting component 1
It sets, using the cooperation of color sensor 14, discharge valve 16, monitoring control box 13 and steam generator 12, can make to thaw
Component 1 executes the pretreatment operation in present invention process, the effective working strength for simplifying staff automatically, while being this work
Process output bas line provides a reasonable efficient technical solution；
As shown in Fig. 1,4, playing juice component 2 includes beating juice room 21, beating juice Intranet 22, beat juice outer net 23, strainer 24；It beats in juice
The mesh number of net 22 is 30 mesh；Beat juice outer net 23, the mesh number of filter 25 is 100 mesh.It is rounded to beat 22 section of juice Intranet, beats outside juice
23 section of net is hexagonal, beats 22 inner sleeve of juice Intranet and is beating in juice outer net 23 at center, and beats juice Intranet 22 and beat juice outer net 23
Between be equipped with multiple filters 25 it is corresponding with the vertical edge for beating juice outer net 23, each filter 25 is formed each locellus；Beat juice Intranet
22 are vertically equipped with interior knife bar 5, multiple interior knife leaves 51 are equidistantly equipped on interior knife bar 5, interior knife bar 5 is also equipped with multiple biographies from top to bottom
Dynamic bevel gear 52, drive bevel gear 52 includes bevel gear, the bevel gear of inner cone downwards that inner cone faces upward, and inner cone faces upward
Bevel gear, the bevel gear of inner cone downwards be staggered, each locellus and each 52 position corresponding position of drive bevel gear are beaten
A knife bar hole 26 is respectively provided on 22 wall of juice Intranet, each knife bar hole 26 is respectively provided with an outer knife bar 6, and outer knife bar 6 is bored with transmission
The close one end of gear 52 is engaged by driven wheel of differential 61, and outer 6 other end of knife bar is equipped with outer knife leaf 62；Beat 22 upper end of juice Intranet
It fixes and is connected to the feed inlet 27 that it is equipped with 21 inner top surface of juice room is beaten, and beat top surface on juice room 21 and be additionally provided with the first driving electricity
Machine 28 is connect with interior 5 upper end of knife bar, is beaten beating for 23 lower section of juice outer net and is equipped with strainer 24 in juice room 21, juice room is beaten in 24 lower section of strainer
21 walls are equipped with juice opening 29；The efficiency and crushing juice rate of dozen juice can be effectively improved by playing juice component 2, by beating juice Intranet
22, the layering for beating juice outer net 23,24 three-level of strainer carries out multistage juice of beating and handles, is conducive to faster juice, utilizes simultaneously
The effect of interior knife bar 5 and outer knife bar 6 slightly beats Lonicera edulis berry by interior knife bar 5 and the effect for beating juice Intranet 22
Juice is starched, then essence mashing juice is carried out to Lonicera edulis berry with the effect for beating juice outer net 23 by outer knife bar 6, and pass through
Bevel gear, the bevel gear of inner cone downwards of inner cone upwardly are staggered, and can make outer 6 rotation direction of knife bar of adjacent two
Juice efficiency is beaten on the contrary, improving；
As shown in Fig. 1,5,6,7, allotment component 3 include allotment room 31, the first liquid level sensor 32, allotment controller 33,
Drive plate 7, stirring rod 8, allotment adder 9；Allotment room 31 is divided into two parts up and down by central plate 34, and top is allotment area,
Lower part is driving area, and the setting of drive plate 7 is in allotment 31 inner bottom surface of room, and 7 lower end surface center of drive plate and setting are in allotment room 31
Second driving motor 35 of bottom surface connects, and 7 upper surface of drive plate is respectively equipped with internal gear 71, outer tooth ring 72 from inside to outside, stirs
Mix stick 8 and be equipped with multiple, and be interspersed in the corresponding position of internal gear 71, outer tooth ring 72, stirring rod 8 through central plate 34 and
Its lower end pass through respectively the corresponding internal gear 71 of the gear 81 being equipped with, outer tooth ring 72 engage, internal gear 71, outer tooth ring 72,
Gear 81 is straight tooth structure, and distinguishes corresponding internal gear 71,72 inside of outer tooth ring by gear 81 with stirring rod 8
Engagement.8 top of stirring rod is equipped with multiple paddles 82, and on allotment 31 outer wall of room, the first liquid level passes the setting of allotment controller 33
Sensor 32 setting allotment room 31 in upper wall, allotment adder 9 be equipped with it is multiple, be separately positioned on allotment room 31 in upper wall, allotment
9 inner wall of adder is equipped with the second liquid level sensor 91, and allotment 9 upper end of adder, lower end are respectively equipped with filling opening 92, liquid outlet
93, liquid outlet 93 be equipped with control valve 94, deploy room 31 on top surface be equipped with into juice mouth 36 with allotment area be connected to, deploy 31 side of room and
It deploys zone position corresponding position and is equipped with collection port 37, control valve 94, the first liquid level sensor 32, the second liquid level sensor 91, second
Driving motor 35 is connect with allotment controller 33；It can intelligentized progress Lonicera edulis berry juice by allotment component 3
It is mixed with the allotment of each auxiliary material, the Lonicera edulis berry deployed needed for obtaining can be measured using the first liquid level sensor 32
The dosage of fruit juice controls the addition that each allotment adder 9 carries out corresponding proportion dosage further according to allotment controller 33, passes through biography
The effect of Moving plate 7 makes internal gear 71, the corresponding stirring rod 8 of outer tooth ring 72 carry out opposite rotation, improves the efficiency of mixing,
It can make to deploy the automatic allotment hybrid manipulation executed in present invention process of component 3, the effective work for simplifying staff is strong
Degree, while a reasonable efficient technical solution is provided for this process output bas line；
As shown in Figure 1, the discharge port 15 of defrosting component 1 is connected to by pipeline with the feed inlet 27 for playing juice component 2, juice group is beaten
The juice opening 29 of part 2 is connected to allotment component 3 into juice mouth 36 by pipeline.
The working method of apparatus of the present invention are as follows: opening device is that apparatus of the present invention carry out distribution by distribution box；
Defrosting component 1: the Lonicera edulis berry after cleaning is put into the defrosting room 11 of defrosting component 1, and color passes
Sensor 14 detects that Lonicera edulis berry surface there are mass crystallization (white or frost white), then monitors by color contrast
Controlling box 13 instructs steam generator 12 to start, and steam is delivered in steam plate 4 by pipeline, passes through the steam of steam plate 4
Release carries out steam thawing to Lonicera edulis berry, stops after steam generator 12 runs 7min, stands, passed by color
There are a large amount of crystalline white or frost whites when sensor 14 is to Lonicera edulis berry surface, then in the above-mentioned behaviour of secondary repetition
Make, Lonicera edulis berry, which is still not detected, in color sensor 14 after standing more than 35min mass crystallization (white or frost
White) occur, then by monitoring control box 13 instruct discharge valve 16 open, make Lonicera edulis berry by discharge port 15 into
Enter to play juice component 2；
Wherein, the working principle of steam plate 4 are as follows: steam enters 42 bottom surface center of main steam header by pipeline, passes through steaming
Vapour supervisor 42 sends steam to each steam branch pipe 43, the gas that cloth turbine 45 is risen using steam along steam branch pipe 43
Thrust is rotated, and disperses to be discharged around by steam using each steam hole 46, meanwhile, gas distribution cap 44 passes through each oblique
The downward spray feed of steam is made steam form the effect of upper and lower ring packet to Lonicera edulis berry, improves the effect of steam thawing by hole 47
Rate；
Play juice component 2: Lonicera edulis berry is entered by feed inlet 27 beats juice Intranet 22, passes through the first driving motor 28
Knife bar 5 is rotated in driving, and is slightly beaten by interior knife leaf 51 and the effect for beating juice Intranet 22 to Lonicera edulis berry
Juice enters dozen juice outer net 23 after starching mesh of the meat by beating juice Intranet 22, passes through each drive bevel gear 52 on interior knife bar 5
Effect rotate outer knife bar 6 using the engagement of driven wheel of differential 61, by outer knife leaf 6 fight each other juice outer net 23 in
It starches meat and carries out essence mashing juice, it is filtered finally by strainer 24, Lonicera edulis berry juice is made to pass through juice opening
29 enter allotment component 3；
Deploy component 3: Lonicera edulis berry juice is by entering allotment room 31 into juice mouth 36, when the first liquid level sensor
32 when detecting that Lonicera edulis berry juice liquid level no longer rises, allotment controller 33 instruct the second driving motor 35 with
And each allotment adder 9 works, allotment controller 33 is starched according to the final Lonicera edulis that the first liquid level sensor 32 detects
Fruit fruit juice dosage controls the auxiliary material addition of the corresponding proportion dosage of 94 opening time of control valve progress according to default proportion, during which,
It is lost dosage by 91 real-time monitoring of the second liquid level sensor, makes 7 turns of drive plate by the driving of the second driving motor 35
It is dynamic, using the engaged transmission of the gear 81 of internal gear 71, outer tooth ring 72 and each stirring rod 8, divide internal gear 71, outer tooth ring 72
Not corresponding stirring rod 8 carries out opposite rotation, improves mixing efficiency, finally, deployed fruit juice is collected by collection port 37,
The Lonicera edulis berry juice rich in bubble is obtained subsequently through sterilization treatment and filling aerating again.
Experimental example
In order to further embody the practical function of Lonicera edulis berry juice drink prepared by present invention process, Wo Mensui
Machine has chosen the sensory test that 200 volunteers carry out Lonicera edulis berry juice drink prepared by the embodiment of the present invention 2, together
When we take commercially available indigo fruit fruit juice (happy extremely blue 60% magma of indigo fruit fruit juice) and are compared, in comparison,
We provide respectively every volunteer Lonicera edulis berry juice drink of the present invention, commercially available Lonicera edulis berry fruit
Juice allows them to carry out the evaluation of mouthfeel；
Satisfied: anacidity astringent sense when drinking, mellow in taste are fragrant and sweet；
Good: anacidity astringent sense when drinking has the advantages of relatively mellow taste thickness；
It is general: to have slight sour and astringent sense when drinking, mouthfeel is general；
Difference: there are heavier sour and astringent mouthfeel, poor taste when drinking；
And the buying rate of the purchase intention of two kinds of drink people is counted, concrete outcome is as shown in the table:
| It is satisfied | Well | Generally | Difference | Buying rate | |
| Fruit juice of the present invention | 112 | 70 | 15 | 3 | 99% |
| Commercially available fruit juice | 32 | 80 | 63 | 25 | 67% |
As a result: as the result is shown according to upper table, it can be seen that preparation process of the present invention can effectively improve Lonicera edulis
Berry juice drinks mouthfeel, removes the sour and astringent mouthfeel of Lonicera edulis berry juice, makes the battalion of Lonicera edulis berry juice
It supports value and drinks mouthfeel and deposit, enhance people to the degree of liking of Lonicera edulis berry juice drink, mouthfeel etc. is more by people
Like.
Claims (9)
1. a kind of preparation process and its preparation facilities of Lonicera edulis berry juice drink, which is characterized in that mainly include with
Lower step:
S1: raw material is chosen, and chooses Lonicera edulis berry, is pre-processed after sufficiently being washed with distilled water；
S2: Lonicera edulis berry is beaten juice, clear Lonicera edulis berry juice is obtained by filtration by mashing juice；
S3: allotment mixing is deployed Lonicera edulis berry juice and each auxiliary material, the fruit juice after being deployed, wherein
Lonicera edulis berry juice is 520~650ml, 70~120ml of complex flavor fruit juice, 5~18ml of Chinese yam leaf root of fangji juice, gas
Soaked 150~260ml；
S4: homogenization carries out the fruit juice after allotment homogeneous 2~3 times；
S5: fruit juice is carried out high-pressure pulse electric sterilization by sterilization treatment, wherein electric field strength is 20~30kv/cm, when sterilization
Between be 180~320 μ s；
S6: filling aerating will carbonate carbon dioxide gas and fruit juice under 1.5~1.8Mpa pressure after fruit juice cooling
Processing, then filling rear aerating, obtains the Lonicera edulis berry juice rich in bubble.
2. the preparation process and its preparation facilities of a kind of Lonicera edulis berry juice drink according to claim 1,
It is characterized in that, is pre-processed in the step S1 specifically: 1) Lonicera edulis berry is placed in vacuum retort pouch, 85~
At 92 DEG C after 10~15min of vacuum cooking, 2) the Lonicera edulis berry after boiling is quickly then placed into -25~-10 DEG C
Middle freezing, 3) 5~10min of steam is passed through to the Lonicera edulis berry after freezing again, stop being passed through steaming after making its surface thaw
Vapour is stood until Lonicera edulis berry surface generates crystallization；4) repeat step 3) until Lonicera edulis berry thaw completely,
Obtain pretreated Lonicera edulis berry.
3. the preparation process and its preparation facilities of a kind of Lonicera edulis berry juice drink according to claim 1,
It is characterized in that, the complex flavor fruit juice is 7 according to mass ratio by grape juice, blueberry juice, cider, grapefruit juice, unusual fruit juice:
The ratio of 15:4:5:2 mixes.
4. the preparation process and its preparation facilities of a kind of Lonicera edulis berry juice drink according to claim 1,
It being characterized in that, the step S4 mesohigh homogeneous rises to 55~75 DEG C specifically, heating the juice temperature after allotment before homogeneous,
Homogeneous 2~3 times, temperature is cooled to 5~15 DEG C with 3~5 DEG C/min rate after homogeneous；Wherein, homogenization pressure be 35~
45MPa。
5. the preparation process and its preparation facilities of a kind of Lonicera edulis berry juice drink according to claim 1,
It is characterized in that, the preparation method of the Chinese yam leaf root of fangji juice is, after the cleaning of the Chinese yam leaf root of fangji, obtains Chinese yam after mashing filtering
Leaf root of fangji juice.
6. a kind of preparation facilities of Lonicera edulis berry juice drink, which is characterized in that including defrosting component (1), beat juice group
Part (2), allotment component (3)；
The defrosting component (1) includes defrosting room (11), steam generator (12), monitoring control box (13), steam plate (4)；Institute
Steam plate (4) setting is stated in defrosting room (11), the steam generator (12), monitoring control box (13) are arranged at defrosting room
(11) on outer wall, steam generator (12) is connected to steam plate (4), on defrosting room (11) inner wall above the steam plate (4)
Equipped with color sensor (14), the defrosting room (11) and steam plate (4) position corresponding position are equipped with discharge port (15), the discharging
Mouth (15) is equipped with discharge valve (16)；Monitoring control box (13) and the steam generator (12), color sensor (14),
Discharge valve (16) connection；
Described beat juice component (2) include beating juice room (21), beating juice Intranet (22), beat juice outer net (23), strainer (24)；It is described to beat juice
Intranet (22) section is rounded, and described juice outer net (23) section of beating is hexagonal, beats juice Intranet (22) inner sleeve and is beating juice outer net
(23) it at interior center, and beats juice Intranet (22) and beats between juice outer net (23) and be equipped with multiple filters (25) and beat juice outer net (23)
Vertical edge is corresponding, and each filter (25) is formed each locellus；The juice Intranet (22) of beating vertically is equipped with interior knife bar (5),
Multiple interior knife leaves (51) are equidistantly equipped on the interior knife bar (5), interior knife bar (5) is also equipped with multiple drive bevel gears from top to bottom
(52), the drive bevel gear (52) includes bevel gear, the bevel gear of inner cone downwards that inner cone faces upward, and inner cone faces upward
Bevel gear, the bevel gear of inner cone downwards be staggered, each locellus is corresponding with each drive bevel gear (52) position
Beating on juice Intranet (22) wall for place is respectively provided with a knife bar hole (26), and each knife bar hole (26) is respectively provided with an outer knife bar
(6), the outer knife bar (6) is engaged with the close one end of drive bevel gear (52) by driven wheel of differential (61), and outer knife bar (6) is another
One end is equipped with outer knife leaf (62)；It is described to beat juice Intranet (22) upper end and play the charging that juice room (21) inner top surface is fixed and is equipped with it
Mouthful (27) connection, and beat top surface on juice room (21) and be additionally provided with the first driving motor (28) and connect with interior knife bar (5) upper end, it is described to beat
Beating in juice room (21) below juice outer net (23) is equipped with the strainer (24), and juice room (21) wall of beating below strainer (24) is equipped with
Juice mouth (29)；
The allotment component (3) includes allotment room (31), the first liquid level sensor (32), allotment controller (33), drive plate
(7), stirring rod (8), allotment adder (9)；The allotment room (31) is divided into two parts up and down by central plate (34), and top is
Area is deployed, lower part is driving area, and room (31) inner bottom surface, and drive plate (7) lower end surface center are being deployed in drive plate (7) setting
The second driving motor (35) with setting in allotment room (31) bottom surface is connect, and drive plate (7) upper surface is divided from inside to outside
Not She You internal gear (71), outer tooth ring (72), the stirring rod (8) is equipped with multiple, and is interspersed in internal gear (71), external tooth
The corresponding position of ring (72), stirring rod (8) is through central plate (34) and its lower end passes through the gear (81) being equipped with and its respectively
Corresponding internal gear (71), outer tooth ring (72) engagement, stirring rod (8) top are equipped with multiple paddles (82), the allotment control
Device (33) setting is on allotment room (31) outer wall, and the first liquid level sensor (32) setting is in allotment room (31) interior upper wall, institute
State allotment adder (9) be equipped with it is multiple, be separately positioned on allotment room (31) interior upper wall, allotment adder (9) inner wall be equipped with second
Liquid level sensor (91), allotment adder (9) upper end, lower end are respectively equipped with filling opening (92), liquid outlet (93), the liquid outlet
(93) control valve (94) are equipped with, top surface is equipped with into juice mouth (36) and is connected to allotment area on the allotment room (31), deploys room (31)
Side and allotment zone position corresponding position are equipped with collection port (37), the control valve (94), the first liquid level sensor (32), the second liquid
Level sensor (91), the second driving motor (35) are connect with allotment controller (33)；
The discharge port (15) of the defrosting component (1) is connected to by pipeline with the feed inlet (27) for beating juice component (2), described to beat juice
The juice opening (29) of component (2) is connected to allotment component (3) into juice mouth (36) by pipeline.
7. the preparation process and its preparation facilities of a kind of Lonicera edulis berry juice drink according to claim 6,
It is characterized in that, the internal gear (71), outer tooth ring (72), gear (81) are straight-tooth.
8. the preparation process and its preparation facilities of a kind of Lonicera edulis berry juice drink according to claim 6,
It is characterized in that, the mesh number for beating juice Intranet (22) is 30 mesh；It is described beat juice outer net (23), the mesh number of filter (25) is 100
Mesh.
9. the preparation process and its preparation facilities of a kind of Lonicera edulis berry juice drink according to claim 6,
It is characterized in that, the internal gear (71), outer tooth ring (72), gear (81) are straight tooth structure, and pass through tooth with stirring rod (8)
Take turns the corresponding internal gear (71) of (81) difference, the engagement of outer tooth ring (72) inside.
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| CN111972646A (en) * | 2020-08-20 | 2020-11-24 | 勃利县美华食品有限公司 | Lonicera edulis can and production process thereof |
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| CN110477227B (en) | 2022-06-28 |
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