CN110465760A - Welding method in hull small space - Google Patents
Welding method in hull small space Download PDFInfo
- Publication number
- CN110465760A CN110465760A CN201910810073.XA CN201910810073A CN110465760A CN 110465760 A CN110465760 A CN 110465760A CN 201910810073 A CN201910810073 A CN 201910810073A CN 110465760 A CN110465760 A CN 110465760A
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- China
- Prior art keywords
- small space
- hull
- backing plate
- sealing plate
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention discloses the welding method in a kind of hull small space, using following steps: first, sealing plate and backing plate are made according to the cross sectional shape of the small space of hull, sealing plate is fixed on backing plate again, then the welding position that sealing plate and backing plate navigate in small space is welded and fixed, weld seam is formed, small space is closed, obtains confined space.Welding method in the hull small space of the present embodiment is directly closed the small space of hull using the welding manner that sealing plate and backing plate combine, it is to reach the anticorrosion requirement of welding by single-sided welding, it avoids and opens up the destruction caused by structure of odd-job hole on hull, greatly reduce difficulty of construction, because the structure without hull caused by aperture is destroyed, without the audit that shipowner and ship examine, construction efficiency is improved.It since confined space is closed space, is isolated from the outside world, therefore is not readily susceptible to corrode, without carrying out paint work in confined space, further improve construction efficiency.
Description
Technical field
The present invention relates to the welding methods in shipbuilding technical field more particularly to a kind of hull small space.
Background technique
Since in surface navigation, ambient humidity is big, metal material is easy to be corroded ship, therefore the welding of hull everywhere is logical
The gap that junction is filled up using two-sided welding is required, often to meet the anticorrosion requirement of commissure.Hull interior needs to weld
The a large amount of plate for playing structural support and connection function is connect, in some small spaces of hull, because space limits, in order to realize
Two-sided welding, needs additionally to open up odd-job hole on nigh hull, and construction personnel could be narrow by odd-job hole
Small space interior carries out welding, when the welding is completed, then blocks odd-job hole.
There are more stringent Structural strength calls in certain important support structures of hull, opening up odd-job hole will lead to
Intensity is not up to standard, therefore cannot achieve conventional two-sided welding in the small space near this kind of important support structure, it is difficult to
Meet the anticorrosion requirement of weld.Secondly, there are also some small spaces nearby to have no the position that can open up odd-job hole,
Also it cannot achieve two-sided welding.In addition, because open up odd-job hole can to Ship Structure caused by certain destruction, it is also necessary to shipowner
Core is examined with ship, links up higher cost.
Summary of the invention
The purpose of the present invention is to provide the welding methods in a kind of hull small space, are not needing to open up odd-job
Welding is carried out in the case where hole and meets anticorrosion requirement.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of welding method in hull small space is provided, is included the following steps:
S1. sealing plate and backing plate are made according to the cross sectional shape of small space;
S2. the sealing plate is fixed on the backing plate;
S3. the welding position that the sealing plate and the backing plate navigate in the small space is welded and fixed, closes institute
Small space is stated, confined space is formed.
As a preferred solution of the present invention, the size of the sealing plate and the backing plate is surveyed by Software Create or on the spot
It is obtained after amount.
As a preferred solution of the present invention, step S1 specifically comprises the following steps:
S11. the lines that scribing line is closed in the small space determine the weld seam position of welding;
S12. the lines are measured, obtain the outline data of the backing plate and makes the backing plate;
S13. the outline data of the sealing plate is obtained after carrying out scaled down to the outline data of the backing plate, makes institute
State sealing plate.
As a preferred solution of the present invention, in step s 2, the edge of the backing plate protrudes from the envelope everywhere
The edge of plate.
As a preferred solution of the present invention, the sealing plate is fixed with the backing plate spot welding.
As a preferred solution of the present invention, several apertures are offered in the middle part of the backing plate.
As a preferred solution of the present invention, the edge of the backing plate is abutted with the hull of the small space, described
The hull interval of sealing plate and the small space is arranged, shape between the hull of the sealing plate, the backing plate and the small space
At groove structure.
As a preferred solution of the present invention, weld seam is filled in the groove structure.
As a preferred solution of the present invention, the thickness of the backing plate is less than the thickness of the sealing plate.
As a preferred solution of the present invention, vapour phase inhibitor is provided in the confined space.
Beneficial effects of the present invention:
This method is directly closed hull small space using the welding manner that sealing plate and backing plate combine, and passes through single side
Welding reaches the anticorrosion requirement of welding, avoids and opens up the destruction caused by Ship Structure of odd-job hole on hull,
Difficulty of construction is greatly reduced, construction efficiency is improved.
Detailed description of the invention
Fig. 1 is the sealing plate of the embodiment of the present invention and the assembling schematic diagram of backing plate;
Fig. 2 is the welding schematic diagram of the sealing plate of Fig. 1 embodiment.
In Fig. 1-2:
1, sealing plate;2, backing plate;100, hull;200, weld seam;300, confined space.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature the "upper" of second feature include fisrt feature second feature just
Top and oblique upper, or first feature horizontal height is merely representative of higher than second feature.Fisrt feature is in the "lower" of second feature
It is directly below and diagonally below the second feature including fisrt feature, or is merely representative of first feature horizontal height less than second feature.
As shown in Figure 1 to Figure 2, the welding method in the hull small space of the present embodiment includes the following steps:
Firstly, making sealing plate 1 and backing plate 2 according to the cross sectional shape of the small space of hull 100, then sealing plate 1 is fixed on
On backing plate 2, then the welding position that sealing plate 1 and backing plate 2 navigate in small space is welded and fixed, forms weld seam 200, closing
Small space obtains confined space 300.
The welding manner that welding method in the hull small space of the present embodiment is combined using sealing plate 1 and backing plate 2 is direct
The small space of hull 100 is closed, is to reach the anticorrosion requirement of welding by single-sided welding, avoids in hull
The destruction caused by structure of odd-job hole is opened up on 100, greatly reduces difficulty of construction, because without hull caused by aperture
100 structure is destroyed, and without the audit that shipowner and ship examine, improves construction efficiency.Since confined space 300 is closed sky
Between, it is isolated from the outside world, therefore be not readily susceptible to corrode, without carrying out paint work in confined space 300, improves construction effect
Rate.
The size of sealing plate 1 and backing plate 2 is obtained by Software Create or after field survey, in the present embodiment, sealing plate 1 and pad
The size of plate 2 after field survey by obtaining, because the error that practice of construction generates is inevitable, therefore actual size and theoretical values
Deviation can be generated, live field survey keeps the size of sealing plate 1 and backing plate 2 more accurate, therefore is easier to assemble, the quality of welding
Also higher.
Specifically, sealing plate 1 and backing plate 2 make with the following method:
Firstly, the lines being closed of crossing in small space, determine 200 position of weld seam of welding, to lines
It measures, obtain the outline data of backing plate 2 and makes backing plate 2, after then carrying out scaled down to the outline data of backing plate 2
The outline data of sealing plate 1 is obtained, sealing plate 1 is produced.When lines do not include curve, can directly be surveyed with tools such as simple tape measures
The length for measuring each side is measured when lines include curve using tools such as laser radars.
Sealing plate 1 is used as supporting element, needs to weld with hull 100, needs that there are between certain between sealing plate 1 and hull 100
Gap is that weld seam 200 provides space, and by adding backing plate 2, weld seam 200 can be accommodated by making to be formed between sealing plate 1, backing plate 2 and hull 100
Groove structure, weld seam 200 by fill this groove structure, be completely filled up the gap between sealing plate 1 and hull 100, because
This obtains good leakproofness.
Backing plate 2 is that weld seam 200 provides the support of side, so that molten bath when welding is kept specific shape, preferably blocks
Gap between sealing plate 1 and hull 100, therefore backing plate 2 needs and hull 100 abuts, the size of the size of backing plate 2 than sealing plate 1
It is bigger.In some embodiments, the edge of backing plate 2 protrudes from the edge of sealing plate 1 everywhere, make the edge of sealing plate 1 everywhere with
Hull 100 is spaced, so that weld seam 200 be made to be closed, improves the airtightness of welding.
Further, sealing plate 1 is fixed with 2 spot welding of backing plate, since backing plate 2 is not involved among structural strength, it is only necessary to slightly
It is fixed, is connected to sealing plate 1 on backing plate 2.
In some embodiments, the middle part of backing plate 2 offers several apertures, is equally since backing plate 2 itself does not play
Supporting role, therefore several apertures can be opened up on backing plate 2 for mitigating the weight of backing plate 2, it is easier to assembled in situ.
Preferably, the thickness of backing plate 2 is less than the thickness of sealing plate 1, to mitigate the weight of backing plate 2, while also saving backing plate 2
Manufacturing cost, reduce the manufacture difficulty of backing plate 2.
Specifically, backing plate 2 is made of sheet metal, the thickness of backing plate 2 is between 0.2 millimeter to 3 millimeters.In individual cases
Under, the edge of backing plate 2 may include several curved segments, and therefore, relatively thin backing plate 2 is easy to happen shape under the effect of external force
Become, the size of backing plate 2 can be done slightly larger, the surplus of some assembly is provided, until practical set, because its be easier to it is curved
Song, can live simple tool flexion, modify backing plate 2, keep the fit-up gap between backing plate 2 and hull 100 smaller, into one
Step improves the leakproofness of welding.
Preferably, it is provided with vapour phase inhibitor in confined space 300, vapour phase inhibitor is adsorbed on metal watch after volatilizing
Face forms fine and close protective film layer to play the role of antirust.Specifically, being welded with hook in confined space 300, gas phase is slow
Erosion agent is suspended on hook, so that it is volatilized more abundant, anticorrosion ability is more preferable.
As the preferred embodiment of the invention, in the description of this specification, reference term " preferred ", " specific "
Deng description to mean that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained in of the invention
In at least one embodiment or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical
Embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be implemented in any one or more
It can be combined in any suitable manner in example or example.
Above embodiments are only used to illustrate detailed protocol of the invention, and the invention is not limited to above-mentioned detailed protocols, i.e.,
Do not mean that the present invention must rely on above-mentioned detailed protocol and could implement.It should be clear to those skilled in the art, right
Any improvement of the invention, the addition of equivalence replacement and auxiliary element to each raw material of product of the present invention, the selection of concrete mode
Deng all of which fall within the scope of protection and disclosure of the present invention.
Claims (10)
1. the welding method in a kind of hull small space, which comprises the steps of:
S1. sealing plate and backing plate are made according to the cross sectional shape of small space;
S2. the sealing plate is fixed on the backing plate;
S3. the welding position that the sealing plate and the backing plate navigate in the small space is welded and fixed, is closed described narrow
Small space forms confined space.
2. the welding method in hull small space according to claim 1, which is characterized in that the sealing plate and the pad
The size of plate is obtained by Software Create or after field survey.
3. the welding method in hull small space according to claim 2, which is characterized in that step S1 specifically include as
Lower step:
S11. the lines that scribing line is closed in the small space determine the weld seam position of welding;
S12. the lines are measured, obtain the outline data of the backing plate and makes the backing plate;
S13. the outline data of the sealing plate is obtained after carrying out scaled down to the outline data of the backing plate, makes the envelope
Plate.
4. the welding method in hull small space according to claim 3, which is characterized in that in step s 2, described
The edge of backing plate protrudes from the edge of the sealing plate everywhere.
5. the welding method in hull small space according to claim 4, which is characterized in that the sealing plate and the pad
Plate spot welding is fixed.
6. the welding method in hull small space according to claim 4, which is characterized in that opened in the middle part of the backing plate
Equipped with several apertures.
7. the welding method in hull small space according to claim 1, which is characterized in that the edge of the backing plate with
The hull of the small space abuts, and the hull interval of the sealing plate and the small space is arranged, the sealing plate, the backing plate
And groove structure is formed between the hull of the small space.
8. the welding method in hull small space according to claim 7, which is characterized in that weld seam is filled in described recessed
In slot structure.
9. the welding method in hull small space according to claim 1, which is characterized in that the thickness of the backing plate is small
In the thickness of the sealing plate.
10. the welding method in hull small space according to claim 1, which is characterized in that in the confined space
It is provided with vapour phase inhibitor.
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CN201910810073.XA CN110465760B (en) | 2019-08-29 | 2019-08-29 | Welding method in narrow space of ship body |
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CN201910810073.XA CN110465760B (en) | 2019-08-29 | 2019-08-29 | Welding method in narrow space of ship body |
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CN110465760B CN110465760B (en) | 2021-08-24 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112158314A (en) * | 2020-09-04 | 2021-01-01 | 中船黄埔文冲船舶有限公司 | Construction method for narrow space of ship structure |
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CN108581257A (en) * | 2018-04-28 | 2018-09-28 | 广船国际有限公司 | A kind of ship fore body narrow zone welding method |
CN108639240A (en) * | 2018-06-28 | 2018-10-12 | 广船国际有限公司 | A kind of polishing of ship small space and paint staining |
CN109208409A (en) * | 2017-06-30 | 2019-01-15 | 比亚迪股份有限公司 | Riding-type Monorail Switch beam and preparation method thereof |
CN109514019A (en) * | 2018-10-19 | 2019-03-26 | 科能源科技(天津)有限公司 | A kind of column welding method based on interior lining panel |
CN208897261U (en) * | 2018-07-28 | 2019-05-24 | 广东中远海运重工有限公司 | A kind of shipping stempost of thick steel plate pattern |
CN110102929A (en) * | 2019-06-24 | 2019-08-09 | 大连中远海运川崎船舶工程有限公司 | A kind of welding method for the narrow cabin of ship |
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JPS5343047A (en) * | 1976-09-30 | 1978-04-18 | Nippon Steel Corp | Submerged arc welding within narrow groove |
JP2001334396A (en) * | 2000-05-25 | 2001-12-04 | Kondotec Inc | Backing strip for welding column |
CN101653874A (en) * | 2008-08-20 | 2010-02-24 | 鞍钢重型机械有限责任公司 | One-side welding and full-penetration welding method for enclosed box body |
KR20140050417A (en) * | 2012-10-19 | 2014-04-29 | 현대중공업 주식회사 | Method of welding plate member on base plate |
CN104722887A (en) * | 2014-12-12 | 2015-06-24 | 湖北源盛钢构有限公司 | Steel angle opposite-buckling box-type steel component and installing and welding process of full penetration of main welding joint |
CN205311826U (en) * | 2016-01-15 | 2016-06-15 | 福建省马尾造船股份有限公司 | Structure is mended in sealing of airtight space of hull |
CN205396435U (en) * | 2016-03-04 | 2016-07-27 | 江苏扬子鑫福造船有限公司 | Large -scale container ship container supporting box post |
CN109208409A (en) * | 2017-06-30 | 2019-01-15 | 比亚迪股份有限公司 | Riding-type Monorail Switch beam and preparation method thereof |
CN108581257A (en) * | 2018-04-28 | 2018-09-28 | 广船国际有限公司 | A kind of ship fore body narrow zone welding method |
CN108639240A (en) * | 2018-06-28 | 2018-10-12 | 广船国际有限公司 | A kind of polishing of ship small space and paint staining |
CN208897261U (en) * | 2018-07-28 | 2019-05-24 | 广东中远海运重工有限公司 | A kind of shipping stempost of thick steel plate pattern |
CN109514019A (en) * | 2018-10-19 | 2019-03-26 | 科能源科技(天津)有限公司 | A kind of column welding method based on interior lining panel |
CN110102929A (en) * | 2019-06-24 | 2019-08-09 | 大连中远海运川崎船舶工程有限公司 | A kind of welding method for the narrow cabin of ship |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112158314A (en) * | 2020-09-04 | 2021-01-01 | 中船黄埔文冲船舶有限公司 | Construction method for narrow space of ship structure |
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