CN110459708A - A kind of lithium ion battery beats steel ball device - Google Patents
A kind of lithium ion battery beats steel ball device Download PDFInfo
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- CN110459708A CN110459708A CN201910652178.7A CN201910652178A CN110459708A CN 110459708 A CN110459708 A CN 110459708A CN 201910652178 A CN201910652178 A CN 201910652178A CN 110459708 A CN110459708 A CN 110459708A
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- steel ball
- battery
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- bracket
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 169
- 239000010959 steel Substances 0.000 title claims abstract description 169
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000002347 injection Methods 0.000 claims abstract description 35
- 239000007924 injection Substances 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000012360 testing method Methods 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims abstract description 4
- 239000000523 sample Substances 0.000 claims description 72
- 230000005611 electricity Effects 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000010009 beating Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manipulator (AREA)
- Primary Cells (AREA)
Abstract
The present invention relates to a kind of lithium ion batteries to beat steel ball device, comprising: rotating platform, and set gradually around rotating platform feed mechanism, liquid injection port identification mechanism, take steel ball mechanism, compressed steel pearl mechanism, steel ball testing agency and cutting agency;The present invention uses rotating disc type design concept, using rotating platform as equipment center, battery clamp is fixed on the rotating platform cooperates each operation position, each operation position around rotating platform setting uses modularized design, the installation control of used device can be saved to the greatest extent, cost and energy consumption are reduced, and makes single unit system more compact orderly, is saved floor occupying area;With the rotation of rotating platform, each operation position can synchronize it is continual be automatically performed battery loading, battery liquid-filling mouth CCD detection, put steel ball to liquid injection port, suppress the operational sequence of CCD detection after steel ball, compressed steel pearl, battery blanking, it accurately completes lithium ion battery and plays steel ball operation, False Rate is low.
Description
Technical field
The present invention relates to lithium ion battery production fields more particularly to a kind of lithium ion battery to beat steel ball device.
Background technique
It is logical for the sealing of rectangular aluminum-shell battery currently on the market with the continuous development of rectangular aluminum-shell battery production technology
It is a kind of frequently with two ways are as follows: plug sealant nail+weldering seals aluminium flake, another are as follows: to play steel ball+dispensing.
For two different sealing means, each from different advantage and disadvantage, for beating steel ball+sealing side for dispensing glue
Formula, which are mainly the sealing of centering compact battery liquid injection port, it is therein beat steel ball operation (steel ball is accurately squeezed into battery
Liquid injection port), it is completed generally by artificial or Semi-automatic device, input production cost is higher, and efficiency is lower, and
Device space arrangement is unreasonable, and area occupied is big.
Summary of the invention
The purpose of the present invention is to provide a kind of lithium ion batteries to beat steel ball device, realizes full-automatic lithium ion battery
Steel ball operation is played, while reducing production cost.
To achieve the above object, the invention adopts the following technical scheme:
A kind of lithium ion battery beats steel ball device, comprising: rotating platform, and the feeder set gradually around rotating platform
Structure, liquid injection port identification mechanism take steel ball mechanism, compressed steel pearl mechanism, steel ball testing agency and cutting agency;
The surface of the rotating platform is fixed at least one battery clamp;The battery clamp includes fixing on the rotating platform
Intermediate plate, be respectively in two support plates and at least two tensioning shafts of intermediate plate two sides;Support plate plate towards the middle
Side be equipped with groove for accommodating battery, the top of support plate is equipped at least one battery clamp clamping jaw socket, support plate
Lower section be provided with sliding rail, support plate is flexibly connected by sliding block with sliding rail;The tensioning shaft runs through two support plates and centre
Plate, the both ends of the tensioning shaft pass through screw thread and are equipped with nut, on the tensioning shaft between the nut and support plate
It is cased with holddown spring;
The feed mechanism includes battery loading pipeline and feeding manipulator;
The feeding manipulator includes moving horizontally component and battery carrying component, the movement routine warp for moving horizontally component
Cross the top of battery loading pipeline and battery clamp;It includes being fixed on the electricity moved horizontally on component that the battery, which carries component,
Pond clamping jaw lifting cylinder and battery clamp clamping jaw lifting cylinder;The lower end of the battery clamping jaw lifting cylinder is fixed with battery clamping jaw
Tensioning cylinder, the lower end of the battery clamping jaw tensioning cylinder are equipped with two pairs of battery clamping jaws;The battery clamp clamping jaw lifting air
The lower end of cylinder is fixed with battery clamp clamping jaw tensioning cylinder, and the lower end of the battery clamp clamping jaw tensioning cylinder is equipped with a pair of of electricity
Pond chuck jaws;
The liquid injection port identification mechanism includes bracket one, and roll adjustment component is equipped on the bracket one, is pacified on the roll adjustment component
Camera is detected equipped with liquid injection port;
Described to take steel ball mechanism include bracket two and steel ball storage tank, is equipped on the bracket two and inhales steel ball probe and be moved forward and backward
Mould group, it is described inhale steel ball probe be moved forward and backward mould group slide unit on be fixed with inhale steel ball probe move left and right mould group, the suction steel
Pearl probe, which moves left and right to be fixed on the slide unit of mould group, inhales steel ball probe lifting assembly, pacifies on the suction steel ball probe lifting assembly
Equipped with suction steel ball probe;The external vacuum line of the suction steel ball probe;
Compressed steel pearl mechanism includes bracket three, and the steel ball probe level that strikes being fixed on bracket three moves mould group, described
It strikes to be fixed on the slide unit of the mobile mould group of steel ball probe level and strikes steel ball probe lifting assembly, it is described to strike steel ball probe lifting assembly
On be equipped with and strike steel ball probe;
The steel ball testing agency includes bracket four, and the steel ball detection camera being fixed on bracket four moves horizontally component, and
It is mounted on the steel ball that steel ball detection camera moves horizontally on component and detects camera;
The cutting agency includes battery blanking pipeline and blanking mechanical hand, and the structure and feeder of the blanking mechanical hand
Tool palmistry is same.
Preferably, the rotating platform is by the circular platform of direct drive motor driving rotation.
Preferably, the battery loading pipeline includes support frame, along the length direction cloth of support frame on support frame as described above
It is equipped with sliding rail, slide plate is connected on the sliding rail, rotary cylinder is fixed on the slide plate, is fixed on the rotary cylinder
There is battery tray;Support frame as described above one end is fixed with belt motor, is equipped with drive pulley on the output shaft of the belt motor
Wheel, the other end of support frame are equipped with driven pulley, the drive pulley and driven pulley and are sequentially connected by belt,
The slide plate is fixedly connected with belt;The structure of the battery blanking pipeline is identical as battery loading pipeline.
Preferably, the component that moves horizontally includes the bracket five in inverted L-shaped, and the top surface of the bracket five is along bracket five
Length direction is disposed with sliding rail, and slide plate is connected on the sliding rail, and one end of five top surface of bracket is fixed with belt electricity
Machine is equipped with drive pulley on the output shaft of the belt motor, and the other end of five top surface of bracket is equipped with driven pulley,
The drive pulley and driven pulley are sequentially connected by belt, and the slide plate is fixedly connected with belt;The battery
Clamping jaw lifting cylinder and battery clamp clamping jaw lifting cylinder are connect with the slide plate lower end.
Preferably, the roll adjustment component includes the guide rod one for being fixed on one top of bracket, wears and connects on the guide rod one
There is a front and back adjustment plate, the front and back adjustment plate is equipped at least two waist-shaped holes one, is equipped in the waist-shaped hole one and bracket
The fastening bolt of one connection;Support plate is fixed in the front and back adjustment plate, the side of the support plate is fixed with left and right adjusting
Cylinder, the other side of support plate are fixed with sliding rail, are connected with left and right adjustment plate on the sliding rail, the left and right adjustment plate with
The connection of left and right adjusting cylinder;The left and right adjustment plate surface is fixed with mounting plate, and the installation plate surface is fixed with guide rod two,
It is worn on the guide rod two and is connected to adjustment plate up and down, the adjustment plate up and down is equipped at least two waist-shaped holes two, the waist type
The fastening bolt connecting with mounting plate is installed in hole two;The liquid injection port detection camera is fixed on mounting plate.
Preferably, the liquid injection port detection camera is CCD two-dimensional camera, and the steel ball detection camera is CCD three-dimensional camera.
Preferably, the suction steel ball probe is moved forward and backward mould group, suction steel ball probe moves left and right mould group and strikes steel ball probe
It moves horizontally mould group and is all made of lead screw straight line mould group.
Preferably, the suction steel ball probe lifting assembly includes mounting base, be fixed in the mounting base upright slide rail and
Probe lifting cylinder slidably connects proae mounting plate, the proae mounting plate and probe lifting cylinder on the upright slide rail
Connection;The suction steel ball probe is fixed in proae mounting plate;It is described to strike steel ball probe lifting assembly and inhale the lifting of steel ball probe
The structure of component is identical.
Preferably, it includes the support plate being fixed on bracket four, the branch that the steel ball detection camera, which moves horizontally component,
It is fixed with sliding rail and flat-removing air cyclinder on fagging, mounting plate is slidably connected on the sliding rail, the mounting plate and flat-removing air cyclinder connect
It connects;The steel ball detection camera is fixed on mounting plate, is fixed with protection eyeglass below steel needle detection camera on mounting plate.
The beneficial effects of the present invention are:
The present invention uses rotating disc type design concept, using rotating platform as equipment center, fixes battery clamp on the rotating platform and matches
Each operation position is closed, each operation position around rotating platform setting uses modularized design, can save to the greatest extent
The installation of used device controls, and reduces cost and energy consumption, and makes single unit system more compact orderly, saves floor occupying area;With
The rotation of rotating platform, each operation position can synchronize it is continual be automatically performed battery loading, battery liquid-filling mouth CCD detection,
Put steel ball to liquid injection port, suppress the operational sequence of CCD detection after steel ball, compressed steel pearl, battery blanking, accurately complete lithium-ion electric
Steel ball operation is played in pond, and False Rate is low.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is the structural schematic diagram of rotating platform;
Fig. 3 is the structural schematic diagram of battery clamp;
Fig. 4 is the structural schematic diagram of feed mechanism;
Fig. 5 is the structural schematic diagram of feeding pipeline;
Fig. 6 is the structural schematic diagram of battery tray part in Fig. 5;
Fig. 7 is the structural schematic diagram of feeding manipulator;
Fig. 8 is the structural schematic diagram that battery carries components in Fig. 7;
Fig. 9 is the cooperation schematic diagram of liquid injection port identification mechanism and battery clamp;
Figure 10 is the structure chart of liquid injection port identification mechanism;
Figure 11 is the cooperation schematic diagram for taking steel ball mechanism and battery clamp;
Figure 12 is the structural schematic diagram for taking steel ball mechanism;
Figure 13 is the cooperation schematic diagram for beating steel ball mechanism and battery clamp;
Figure 14 is the cooperation schematic diagram of steel ball testing agency and battery clamp;
Figure 15 is the structural schematic diagram of cutting agency;
In figure: 1- battery clamp, 11- intermediate plate, 12- pedestal, 13- sliding rail, 14- support plate, 14a- groove, 14b- battery clamp
Clamping jaw socket, 15- sliding block, 16- tensioning shaft, 17- nut, 18- holddown spring, 2- rotating platform, 3- feed mechanism, 30- battery
Feeding pipeline, 31- support frame, 32- sliding rail, 33- slide plate, 34- rotary cylinder, 35- battery tray, 36- belt motor, 37-
Belt, 300- feeding manipulator, 301- bracket five, 302- sliding rail, 303- slide plate, 304- belt motor, 305- belt, 306- electricity
Pond clamping jaw lifting cylinder, 307- battery clamping jaw tensioning cylinder, 308- battery clamping jaw, 309- battery clamp clamping jaw lifting cylinder,
310- battery clamp clamping jaw tensioning cylinder, 311- battery clamp clamping jaw, 4- liquid injection port identification mechanism, 41- bracket one, 42- fluid injection
Adjustment plate before and after mouthful detection camera, 43-, 44- waist-shaped hole one, 45- fastening bolt, 46- support plate, 46a- left and right adjusting cylinder,
46b- sliding rail, 47- or so adjustment plate, 48- mounting plate, 49- or more adjustment plate, 5- take steel ball mechanism, 51- bracket two, 52- steel ball
Storage tank, 53- inhale steel ball probe back-and-forth motion mould group, 54- inhales steel ball probe and moves left and right mould group, 55- suction steel ball probe lifting
Component, 551- mounting base, 552- upright slide rail, 553- probe lifting cylinder, 554- proae mounting plate, 56- inhale steel ball probe, 6-
Compressed steel pearl mechanism, 61- bracket three, 62- strike that the mobile mould group of steel ball probe level, 63- strikes steel ball probe lifting assembly, 64- strikes steel
Pearl probe, 7- steel ball testing agency, 71- bracket four, 71a- camera fixed block, 72- steel ball detect camera, 73- support plate, 74-
Sliding rail, 75- flat-removing air cyclinder, 76- mounting plate, 77- protect eyeglass, 8- cutting agency, 81- battery blanking pipeline, 82- blanking machine
Tool hand, 9- battery.
Specific embodiment
With reference to embodiment and attached drawing the present invention will be further described:
A kind of lithium ion battery shown in referring to Fig.1 beats steel ball device, comprising: rotating platform 2, and around rotating platform according to
The feed mechanism 3 of secondary setting, liquid injection port identification mechanism 4, take steel ball mechanism 5, compressed steel pearl mechanism 6, steel ball testing agency 7 and under
Expect mechanism 8.
Referring to shown in Fig. 2, the circular platform that the rotating platform 2 in the present embodiment is rotated by direct drive motor driving, directly
The center for connecing drive motor support rotating platform 2 has the advantages that rotation angle is accurate, and positioning accuracy is high.
The surface of rotating platform 2 is fixed with eight battery clamps 1, and the particular number of battery clamp 1 can according to need increasing
Subtract, along the circumference uniform distribution of rotating platform 2.
Referring to shown in Fig. 3, the battery clamp 1 includes the intermediate plate 11 being fixed on rotating platform 2, in the present embodiment
Between plate 11 supported by two pedestals 12, the spacing between two pedestals 12 for arrange sliding rail 13;The two sides of intermediate plate 11 are set respectively
There is a support plate 14, the side of each support plate 14 plate 11 towards the middle is equipped with the groove 14a to accommodate battery 9, support plate
14 top is set there are two battery clamp clamping jaw socket 14b, and support plate 14 is flexibly connected by sliding block 15 with sliding rail 13.
Run through two support plates 14 and intermediate plate 11 respectively at the both sides of intermediate plate 11 by four tensioning shafts 16, it is any to open
The both ends of mandrel 16 pass through screw thread and are equipped with nut 17, are cased with compression bullet on the tensioning shaft 16 between nut 17 and support plate 14
Spring 18, holddown spring 18 is self-locking for realizing battery clamp 1, and battery 9 is pressed in support using the elastic force of holddown spring 18
Between plate 14 and intermediate plate 11 (battery shaping), whole tensioning shaft 16 can be changed by the screw-in depth of adjusting nut 17
Tensile force.
Referring to shown in Fig. 4-8, the feed mechanism 3 includes battery loading pipeline 30 and feeding manipulator 300.
In the present embodiment, battery loading pipeline 30 includes support frame 31, along the length direction of support frame on support frame 31
It is disposed with sliding rail 32, slide plate 33 is connected on sliding rail 32, rotary cylinder 34 is fixed on slide plate 33, is consolidated on rotary cylinder 34
Surely there is battery tray 35, rotary cylinder 34 is responsible for turning to the battery of supplied materials, to adapt to feeding manipulator 300 and preceding workshop section
The clamping jaw direction of battery gripping body.
31 one end of support frame is fixed with belt motor 36, is equipped with drive pulley on the output shaft of the belt motor 36
Wheel, the other end of support frame 31 are equipped with driven pulley, and the drive pulley is driven with driven pulley by belt 37
Connection, slide plate 33 are fixedly connected with belt 37, drive slide plate 33 to move along sliding rail 32 by belt motor 36.
Feeding manipulator 300 includes moving horizontally component and battery carrying component, the mobile road for moving horizontally component
Diameter passes through the top of battery loading pipeline 30 and battery clamp 1.
Component and battery loading pipeline 30 are moved horizontally using similar modular structure in the present embodiment, are only supported
The form of frame is different, and it includes the bracket 5 301 in inverted L-shaped that this, which moves horizontally component, the length of the top surface of bracket 5 301 along bracket five
Degree direction is disposed with sliding rail 302, slide plate 303 is connected on sliding rail 302, one end of 5 301 top surface of bracket is fixed with belt
Motor 304 is equipped with drive pulley on the output shaft of belt motor 304, and the other end of 5 301 top surface of bracket is equipped with driven
Belt pulley, drive pulley are sequentially connected with driven pulley by belt 305, and slide plate 303 is fixedly connected with belt 305.
Battery carry component include and move horizontally component 303 lower end of slide plate connection battery clamping jaw lifting cylinder 306
Two group battery clamp clamping jaw socket 14b corresponding with two battery clamp clamping jaw lifting cylinder 309().
The lower end of battery clamping jaw lifting cylinder 306 is fixed with battery clamping jaw tensioning cylinder 307, battery clamping jaw tensioning cylinder
307 lower end is equipped with two pairs of battery clamping jaws 308, for clamping battery 9.
The lower end of battery clamp clamping jaw lifting cylinder 309 is fixed with battery clamp clamping jaw tensioning cylinder 310, battery clamp folder
The lower end of pawl tensioning cylinder 310 is equipped with a pair of of battery clamp clamping jaw 311, for being inserted into battery clamp clamping jaw socket 14b, to beat
Battery clamp 1 is opened, cooperation battery clamping jaw 308 takes out or assign battery 9 in battery clamp 1.
Referring to shown in Fig. 9-10, liquid injection port identification mechanism 4 includes bracket 1, is equipped with roll adjustment component on bracket 1,
Liquid injection port detection camera 42 is installed on roll adjustment component;Adjust the position that component is used to adjust liquid injection port detection camera 42.
The roll adjustment component of the present embodiment combines manually and included adjusting two parts, roll adjustment component include being fixed on bracket 1
The guide rod 1 at top is worn on guide rod 1 and is connected to front and back adjustment plate 43, sets that there are two waist-shaped holes in front and back adjustment plate 43
One 44, the fastening bolt 45 connecting with bracket 1 is installed in waist-shaped hole 1;Loosening fastening bolt 45 can be along guide rod
One 42 mobile front and back adjustment plates 43, manually adjust the front-rear position of liquid injection port detection camera 42.
Support plate 46 is fixed in front and back adjustment plate 43, the side of support plate 46 is fixed with left and right adjusting cylinder 46a, support
The other side of plate 46 is fixed with sliding rail 46b, and left and right adjustment plate 47, left and right adjustment plate 47 and left and right are connected on sliding rail 46b
Adjust cylinder 46a connection;Adjustment liquid injection port detection camera 42 can be automatically controlled in this way to observe respectively two in a battery clamp 1
The liquid injection port of a battery 9.
47 surface of left and right adjustment plate is fixed with mounting plate 48, and 48 surface of mounting plate is similarly fixed with guide rod two,
It is worn on the guide rod two and is connected to adjustment plate 49 up and down, set that there are two waist-shaped hole two, the waist-shaped holes two in upper and lower adjustment plate 49
The fastening bolt connecting with mounting plate 48 is inside installed;Adjustment plate up and down can be moved along guide rod two by loosening fastening bolt 45
49, manually adjust the upper and lower position of liquid injection port detection camera 42.
The adjusting of front and back adjustment plate 43 and upper and lower adjustment plate 49 is primarily in equipment before use, pre-adjusted fluid injection
The focus of mouth detection camera 42 and the spacing of battery liquid-filling mouth improve the understanding essence of liquid injection port to reach better imaging effect
Degree.
Liquid injection port detects camera 42 and uses CCD two-dimensional camera, for identifying to battery liquid-filling mouth, so as to next
Station takes steel ball mechanism 5 can be more accurately to good battery liquid-filling mouth, to reduce the probability that steel ball trains off.
Referring to Fig.1 shown in 1-12, taking steel ball mechanism 5 includes bracket 2 51 and steel ball storage tank 52, is installed on bracket 2 51
Have and inhale steel ball probe back-and-forth motion mould group 53, it is left to be fixed with suction steel ball probe on the slide unit of suction steel ball probe back-and-forth motion mould group 53
It moves to right dynamic model group 54, inhales steel ball probe and move left and right to be fixed on the slide unit of mould group 54 and inhale steel ball probe lifting assembly 55.
The suction steel ball probe of the present embodiment is moved forward and backward mould group 53 and suction steel ball probe moves left and right mould group 54 and is all made of silk
Thick stick straight line mould group;Inhaling steel ball probe lifting assembly 55 includes mounting base 551, and upright slide rail 552 is fixed in mounting base 551 and is visited
Needle lifting cylinder 553 slidably connects proae mounting plate 554, proae mounting plate 554 and probe lifting air on upright slide rail 552
Cylinder 553 connects.
It inhales steel ball probe 56 to be fixed in proae mounting plate 554, inhales the external vacuum line of steel ball probe 56, outside can be passed through
Negative pressure realizes the absorption to steel ball in steel ball storage tank 52, and mountable pressure vacuum gauge on external vacuum pipeline passes through vacuum
The pressure dwell time of pressure gauge judges whether steel ball has been inhaled, and does not inhale such as, can be by drawing several times to reach effect.
When steel ball is drawn and is transferred to above battery liquid-filling mouth, inhales steel ball probe lifting assembly 55 and slightly pushed
Enter, so that steel ball slightly compresses liquid injection port, it is ensured that steel ball does not occur tumbling phenomenon in entering next station engineering.
Referring to Fig.1 shown in 3, compressed steel pearl mechanism 6 includes bracket 3 61, and is fixed on bracket 3 61 and strikes steel ball probe
Mould group 62 is moved horizontally, two batteries, the 9 liquid injection port position on mobile corresponding battery clamp 1 carries out beating steel ball behaviour respectively
Make.
It strikes to be fixed on the slide unit of the mobile mould group 62 of steel ball probe level and strikes steel ball probe lifting assembly 63;In the present embodiment
Strike the mobile mould group 62 of steel ball probe level equally using lead screw straight line mould group, strike steel ball probe lifting assembly 63 and inhale steel ball and visit
Needle lifting component 55 is designed using identical structure, and and will not be described here in detail.
It strikes to be equipped on steel ball probe lifting assembly 63 and strikes steel ball probe 64, it can be to the steel ball being placed on battery liquid-filling mouth
It is repeatedly tapped, it is ensured that be depressed at the top of steel ball concordant with liquid injection port.
Referring to Fig.1 shown in 4, steel ball testing agency 7 includes bracket 4 71, the steel ball detection camera being fixed on bracket 4 71
Component is moved horizontally, and is mounted on the steel ball that steel ball detection camera moves horizontally on component and detects camera 72.
In the present embodiment, it includes the support plate 73 being fixed on bracket 4 71 that steel ball detection camera, which moves horizontally component, branch
It is fixed with sliding rail 74 and flat-removing air cyclinder 75 on fagging 73, mounting plate 76, mounting plate 76 and translation gas are slidably connected on sliding rail 74
The connection of 75 cylinders.
Steel ball detection camera 72 is fixed on mounting plate 76, is fixed on mounting plate 76 in the lower section of steel needle detection camera 72
Eyeglass 77 is protected, protection eyeglass 77 can detect in 72 course of work of camera in steel ball and carry out effective protection to camera.
Steel ball detection camera moves horizontally component and is equally used in battery clamp 1 turning above two battery liquid-filling mouths
Move, steel needle detects camera 72 and uses CCD three-dimensional camera, by 3D line Scanning Detction, can will beat steel ball there is steel ball in the process and beat
Partially, phenomena such as dent, steel ball protrusion, detected, and be identified and selected NG with process after an action of the bowels.
Steel ball detection camera 72 can satisfy imaging effect under normal circumstances, but can also be in the upper end cap of bracket 4 71
The camera fixed block 71a connected by Bolt dismantling formula is filled, the convenient steel ball of adjustment up and down detection camera moves horizontally component
Height, with change pearl detection 72 focus of camera reach best imaging effect at a distance from liquid injection port.
Referring to Fig.1 shown in 5, cutting agency 8 includes battery blanking pipeline 81 and blanking mechanical hand 82, in the present embodiment
Battery blanking pipeline 81 is identical as the structure of battery loading pipeline 30, the structure and feeding manipulator of blanking mechanical hand 82
300 is identical, and and will not be described here in detail.
Cutting agency 8, which is used to beat the battery 9 after steel needle and is delivered to, subsequent beats steel ball NG sorting and cache mechanism, battery
The stations such as liquid injection port dispensing carry out subsequent processing.
Embodiment described above only describe the preferred embodiments of the invention, not to model of the invention
It encloses and is defined, without departing from the spirit of the design of the present invention, those of ordinary skill in the art are to technical side of the invention
The various changes and improvements that case is made should all be fallen into the protection scope that claims of the present invention determines.
Claims (9)
1. a kind of lithium ion battery beats steel ball device, it is characterised in that: include: rotating platform, and successively around rotating platform
The feed mechanism of setting, takes steel ball mechanism, compressed steel pearl mechanism, steel ball testing agency and cutting agency at liquid injection port identification mechanism;
The surface of the rotating platform is fixed at least one battery clamp;The battery clamp includes fixing on the rotating platform
Intermediate plate, be respectively in two support plates and at least two tensioning shafts of intermediate plate two sides;Support plate plate towards the middle
Side be equipped with groove for accommodating battery, the top of support plate is equipped at least one battery clamp clamping jaw socket, support plate
Lower section be provided with sliding rail, support plate is flexibly connected by sliding block with sliding rail;The tensioning shaft runs through two support plates and centre
Plate, the both ends of the tensioning shaft pass through screw thread and are equipped with nut, on the tensioning shaft between the nut and support plate
It is cased with holddown spring;
The feed mechanism includes battery loading pipeline and feeding manipulator;
The feeding manipulator includes moving horizontally component and battery carrying component, the movement routine warp for moving horizontally component
Cross the top of battery loading pipeline and battery clamp;It includes being fixed on the electricity moved horizontally on component that the battery, which carries component,
Pond clamping jaw lifting cylinder and battery clamp clamping jaw lifting cylinder;The lower end of the battery clamping jaw lifting cylinder is fixed with battery clamping jaw
Tensioning cylinder, the lower end of the battery clamping jaw tensioning cylinder are equipped with two pairs of battery clamping jaws;The battery clamp clamping jaw lifting air
The lower end of cylinder is fixed with battery clamp clamping jaw tensioning cylinder, and the lower end of the battery clamp clamping jaw tensioning cylinder is equipped with a pair of of electricity
Pond chuck jaws;
The liquid injection port identification mechanism includes bracket one, and roll adjustment component is equipped on the bracket one, is pacified on the roll adjustment component
Camera is detected equipped with liquid injection port;
Described to take steel ball mechanism include bracket two and steel ball storage tank, is equipped on the bracket two and inhales steel ball probe and be moved forward and backward
Mould group, it is described inhale steel ball probe be moved forward and backward mould group slide unit on be fixed with inhale steel ball probe move left and right mould group, the suction steel
Pearl probe, which moves left and right to be fixed on the slide unit of mould group, inhales steel ball probe lifting assembly, pacifies on the suction steel ball probe lifting assembly
Equipped with suction steel ball probe;The external vacuum line of the suction steel ball probe;
Compressed steel pearl mechanism includes bracket three, and the steel ball probe level that strikes being fixed on bracket three moves mould group, described
It strikes to be fixed on the slide unit of the mobile mould group of steel ball probe level and strikes steel ball probe lifting assembly, it is described to strike steel ball probe lifting assembly
On be equipped with and strike steel ball probe;
The steel ball testing agency includes bracket four, and the steel ball detection camera being fixed on bracket four moves horizontally component, and
It is mounted on the steel ball that steel ball detection camera moves horizontally on component and detects camera;
The cutting agency includes battery blanking pipeline and blanking mechanical hand, and the structure and feeder of the blanking mechanical hand
Tool palmistry is same.
2. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: the rotating platform is served as reasons
The circular platform of direct drive motor driving rotation.
3. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: the battery loading conveying
Line includes support frame, and the length direction on support frame as described above along support frame is disposed with sliding rail, is connected with cunning on the sliding rail
Plate is fixed with rotary cylinder on the slide plate, is fixed with battery tray on the rotary cylinder;Support frame as described above one end is fixed with
Belt motor is equipped with drive pulley on the output shaft of the belt motor, and the other end of support frame is equipped with follower belt
Wheel, the drive pulley and driven pulley are sequentially connected by belt, and the slide plate is fixedly connected with belt;The battery
The structure of blanking pipeline is identical as battery loading pipeline.
4. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: described to move horizontally component
The top surface of bracket five including being in inverted L-shaped, the bracket five is disposed with sliding rail along the length direction of bracket five, lives on the sliding rail
Dynamic to be connected with slide plate, one end of five top surface of bracket is fixed with belt motor, is equipped on the output shaft of the belt motor
Drive pulley, the other end of five top surface of bracket are equipped with driven pulley, and the drive pulley passes through with driven pulley
Belt transmission connection, the slide plate are fixedly connected with belt;The battery clamping jaw lifting cylinder and the lifting of battery clamp clamping jaw
Cylinder is connect with the slide plate lower end.
5. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: the roll adjustment component includes
It is fixed on the guide rod one at one top of bracket, is worn on the guide rod one and is connected to front and back adjustment plate, set in the front and back adjustment plate
There are at least two waist-shaped holes one, the fastening bolt connecting with bracket one is installed in the waist-shaped hole one;The front and back adjustment plate
On be fixed with support plate, the side of the support plate is fixed with left and right adjusting cylinder, and the other side of support plate is fixed with sliding rail, institute
It states and is connected with left and right adjustment plate on sliding rail, the left and right adjustment plate is connect with left and right adjusting cylinder;The left and right adjustment plate
Surface is fixed with mounting plate, and the installation plate surface is fixed with guide rod two, wears on the guide rod two and is connected to adjustment plate up and down,
The adjustment plate up and down is equipped at least two waist-shaped holes two, is equipped with the fastening spiral shell connecting with mounting plate in the waist-shaped hole two
Bolt;The liquid injection port detection camera is fixed on mounting plate.
6. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: the liquid injection port detects phase
Machine is CCD two-dimensional camera, and the steel ball detection camera is CCD three-dimensional camera.
7. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: before the suction steel ball probe
Dynamic model group is moved back, suction steel ball probe moves left and right mould group and strikes the mobile mould group of steel ball probe level and is all made of lead screw straight line mould group.
8. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: the suction steel ball probe liter
Part of coming down to a lower group includes mounting base, and upright slide rail and probe lifting cylinder are fixed in the mounting base, is slided on the upright slide rail
It is connected with proae mounting plate, the proae mounting plate is connect with probe lifting cylinder;The suction steel ball probe is fixed on probe peace
In loading board;It is described strike steel ball probe lifting assembly with inhale the structure of steel ball probe lifting assembly it is identical.
9. a kind of lithium ion battery according to claim 1 beats steel ball device, it is characterised in that: the steel ball detects camera
Moving horizontally component includes the support plate being fixed on bracket four, and sliding rail and flat-removing air cyclinder are fixed in the support plate, described
Mounting plate is slidably connected on sliding rail, the mounting plate is connect with flat-removing air cyclinder;The steel ball detection camera is fixed on mounting plate
On, protection eyeglass is fixed with below steel needle detection camera on mounting plate.
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CN201910652178.7A CN110459708B (en) | 2019-07-18 | 2019-07-18 | Lithium ion battery steel ball beating device |
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CN111874610A (en) * | 2020-07-27 | 2020-11-03 | 深圳市精实机电科技有限公司 | Full-automatic test equipment compatible with cylinder soft-package lithium batteries of different sizes |
CN113161698A (en) * | 2021-03-30 | 2021-07-23 | 合肥国轩高科动力能源有限公司 | Automatic steel ball placing device for cylindrical battery |
CN113983932A (en) * | 2021-11-03 | 2022-01-28 | 合肥国轩高科动力能源有限公司 | Cylindrical battery steel ball deviation detection method and system |
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CN113983932B (en) * | 2021-11-03 | 2023-08-08 | 合肥国轩高科动力能源有限公司 | Cylindrical battery steel ball deflection detection method and system |
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