CN212350990U - Automatic installation device for steel balls and springs - Google Patents
Automatic installation device for steel balls and springs Download PDFInfo
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- CN212350990U CN212350990U CN202020711434.3U CN202020711434U CN212350990U CN 212350990 U CN212350990 U CN 212350990U CN 202020711434 U CN202020711434 U CN 202020711434U CN 212350990 U CN212350990 U CN 212350990U
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Abstract
The utility model discloses an automatic installation device of steel ball and spring, including steel ball collection tank, steel ball automatic installation device, spring collection tank, spring mounting pen, detection camera and mounting platform, the steel ball collection tank includes that the steel ball collects box, fixed pipe, soft pipe, cylinder and bracing piece, steel ball automatic installation device includes that steel ball placer, work piece casing closing device, steel ball placer mount table, rear end cylinder, work piece place platform and blowing cylinder, steel ball automatic installation device passes through soft pipe with the steel ball collection tank is connected, steel ball automatic installation device is located the below of steel ball collection tank, the spring mounting pen pass through soft pipe with the spring collection tank is connected, the detection camera is installed steel ball placer's lower terminal surface. The device can realize automatic pressing of the assembled upper cover; the steel balls are automatically placed; the spring realizes single rapid placement; and checking whether the product is neglected to be loaded or not.
Description
Technical Field
The utility model relates to a mechanical installation technical field, concretely relates to automatic installation device of steel ball and spring.
Background
The traditional manual placing mode is adopted in the existing production process, the spring and the steel ball are manually taken out of the spring collecting box, and then the spring and the steel ball are placed and installed according to corresponding positions.
The current operation mode is a manual process, and the spring and the steel ball are completely taken up and placed by an operator. Due to the requirement of the product process, only one spring and one steel ball can be placed in each slot. However, because the sizes of the spring and the steel ball are small, the quantity cannot be well controlled by single picking, and the picking number is often more than one. Under the current conditions, the operator is subjected to a high-rhythm repetitive operation process due to the fact that the operator is picked up and then placed by a pure hand, and serious discomfort is caused to the operator. There is also a higher quality risk in quality control. Due to the long-time work of an operator, the spring and the steel ball are easily mounted in a plurality of ways or are not mounted in a neglected mode. If the finding is not timely, the product is not found to be bad after the final product is produced. The production efficiency of the product is seriously influenced by a long time due to the simple manual action. In the whole production process of the product, the station is directly a bottleneck process due to the cycle time of the station, so that the final output ratio of the subsequent processes is very low. When the order quantity increases, the capacity demand of the client cannot be reached within the specified time. If the goods are prepared in advance, the high stock compression of the company is directly caused, and the production risk of the company is greatly increased.
Under the existing operation process, an operator at the station can only rely on the station, and multi-station flexible production of the operator cannot be realized, so that the operator can be quickly pulled to produce.
Disclosure of Invention
In view of the above-mentioned deficiencies or inadequacies in the prior art, it would be desirable to provide an automatic ball and spring mounting arrangement.
According to the technical scheme provided by the embodiment of the application, the automatic installation device for the steel balls and the springs comprises a steel ball collecting tank, an automatic installation device for the steel balls, a spring collecting tank, a spring installation pen, a detection camera and an installation platform, wherein the steel ball collecting tank, the automatic installation device for the steel balls, the spring collecting tank and the spring installation pen are all fixedly installed on the installation platform,
the steel ball collecting tank comprises a steel ball collecting box, fixed guide pipes, soft guide pipes, air cylinders and a supporting rod, wherein the steel ball collecting box and the air cylinders are fixed on the supporting rod, the air cylinders are positioned below the steel ball collecting box, the steel ball collecting box is in a cylindrical shape with an opening at the upper end face, the number of the fixed guide pipes is four, the four fixed guide pipes are positioned right below the steel ball collecting box and are communicated with the steel ball collecting box, the number of the soft guide pipes is the same as that of the fixed guide pipes, the four soft guide pipes are respectively connected with the four fixed guide pipes, and the four soft guide pipes penetrate through a soft guide pipe plate connected with an axle rod of the air cylinder,
the steel ball automatic installation device comprises a steel ball placing device, a workpiece shell pressing device, a steel ball placing device installation platform, a rear end air cylinder, a workpiece placing platform and a material placing air cylinder, wherein the steel ball placing device and the workpiece shell pressing device are fixed at the front end part of the steel ball placing device installation platform through slide rails, the right end surface of the steel ball placing device installation platform is fixedly connected with the rear end air cylinder, the workpiece shell pressing device is fixed at the lower end surface of the steel ball placing device, the air cylinder is installed at the rear end part of the upper end surface of the steel ball placing device installation platform, the air cylinder is fixedly connected with the steel ball placing device, the workpiece placing platform is positioned below the steel ball placing device, the lower end surface of the workpiece placing platform is fixedly connected with the material placing air cylinder,
the steel ball automatic installation device is connected with the steel ball collecting tank through the soft conduit, the steel ball automatic installation device is positioned below the steel ball collecting tank,
the spring collecting tank comprises a tank body, a cylinder A and a spring guide pipe, the tank body is in a cylindrical shape, the cylinder A is positioned on the upper end face of the tank body, the spring guide pipe is a cylindrical pipe, the upper end part of the spring guide pipe penetrates through the upper end face of the tank body, the lower end face of the spring guide pipe is suspended,
the spring installation pen is a vertical placing barrel and is connected with the spring guide pipe on the spring collection tank through a soft guide pipe, the spring collection tank and the spring installation pen are positioned on the right side of the steel ball collection tank and the automatic steel ball installation device,
the detection camera is installed on the lower end face of the steel ball placing device.
The utility model discloses in, fixed pipe is the aluminium system material.
The utility model discloses in, the diameter of fixed pipe cooperates with the steel ball diameter that needs the installation.
The utility model discloses in, be equipped with four steel ball manhole, four on the steel ball automatic installation device the steel ball manhole respectively with four soft pipe connection.
The utility model discloses in, be equipped with on the spring mounting pen and press and place the button.
The utility model discloses in, the upper end position in the spring collecting tank is equipped with negative pressure device.
To sum up, the beneficial effect of this application: the device can realize automatic pressing of the assembled upper cover; the steel balls are automatically placed; the spring realizes single rapid placement; and checking whether the product is neglected to be loaded or not.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:
FIG. 1 is a schematic view of the whole device of the present invention in a front perspective view;
FIG. 2 is a schematic view of the rear perspective structure of the whole device of the present invention;
FIG. 3 is a schematic view of the steel ball collecting tank of the present invention;
FIG. 4 is a schematic view of the rear perspective structure of the automatic steel ball mounting device of the present invention;
FIG. 5 is a schematic view of the front view structure of the spring collection tank of the present invention;
fig. 6 is a schematic view of the front view structure of the spring-mounted pen of the present invention.
Reference numbers in the figures: a steel ball collecting tank-1; a steel ball collecting box-1.1; a fixed catheter-1.2; 1.3 of soft conduit; 1.4 of a cylinder; 1.5 of a support rod; a steel ball automatic installation device-2; a steel ball placing device-2.1; workpiece shell pressing device-2.2; a steel ball placing device mounting table-2.3; rear cylinder-2.4; a workpiece placing table-2.5; a discharging cylinder-2.6; a spring collection tank-3; 3.1 parts of a tank body; cylinder A-3.2; spring guide-3.3; a spring is provided with a pen-4; a detection camera-5; and (4) mounting a platform-6.
Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1 and 2, the automatic installation device for steel balls and springs comprises a steel ball collecting tank 1, an automatic steel ball installation device 2, a spring collecting tank 3, a spring installation pen 4, a detection camera 5 and an installation platform 6, wherein the steel ball collecting tank 1, the automatic steel ball installation device 2, the spring collecting tank 3 and the spring installation pen 4 are fixedly installed on the installation platform 6, the automatic steel ball installation device 2 is connected with the steel ball collecting tank 1 through a soft conduit 1.3, the automatic steel ball installation device 2 is located below the steel ball collecting tank 1, and the fixed conduit 1.2 is made of aluminum. The diameter of the fixed guide pipe 1.2 is matched with the diameter of a steel ball to be installed.
As shown in fig. 3, the steel ball collecting tank 1 includes a steel ball collecting box 1.1, fixed conduits 1.2, soft conduits 1.3, a cylinder 1.4 and a support rod 1.5, the steel ball collecting box 1.1 and the cylinder 1.4 are both fixed on the support rod 1.5, the cylinder 1.4 is located below the steel ball collecting box 1.1, the steel ball collecting box 1.1 is in a cylindrical shape with an open upper end face, the number of the fixed conduits 1.2 is four, the four fixed conduits 1.2 are located right below the steel ball collecting box 1.1, the four fixed conduits 1.2 are communicated with the steel ball collecting box 1.1, the number of the soft conduits 1.3 is the same as the number of the fixed conduits 1.2, the four soft conduits 1.3 are respectively connected with the four fixed conduits 1.2, and the four soft conduits 1.3 penetrate through a soft conduit plate connected with the cylinder 1.4.
As shown in fig. 4, the automatic steel ball mounting device 2 includes a steel ball placement device 2.1, a workpiece housing pressing device 2.2, a steel ball placement device mounting platform 2.3, a rear end cylinder 2.4, a workpiece placement platform 2.5 and a material placing cylinder 2.6, the steel ball placement device 2.1 and the workpiece housing pressing device 2.2 are fixed at the front end of the steel ball placement device mounting platform 2.3 by a slide rail, the right end face of the steel ball placement device mounting platform 2.3 is fixedly connected with the rear end cylinder 2.4, the workpiece housing pressing device 2.2 is fixed at the lower end face of the steel ball placement device 2.1, the cylinder is mounted at the rear end of the upper end face of the steel ball placement device mounting platform 2.3, the cylinder is fixedly connected with the steel ball placement device 2.1, the workpiece placement platform 2.5 is located below the steel ball placement device 2.1, the lower end face of the workpiece placement platform 2.5 is fixedly connected with the material placing cylinder 2.6, the detection camera 5 is arranged on the lower end face of the steel ball placing device 2.1. Four steel ball inlet holes are formed in the steel ball automatic installation device 2 and are respectively connected with the four soft guide pipes 1.3.
As shown in fig. 5, the spring collection tank 3 includes a tank body 3.1, a cylinder a3.2 and a spring guide pipe 3.3, the tank body 3.1 is in a cylindrical shape, the cylinder a3.2 is located on the upper end face of the tank body 3.1, the spring guide pipe 3.3 is a cylindrical pipe, the upper end portion of the spring guide pipe 3.3 penetrates through the upper end face of the tank body 3.1, the lower end face of the spring guide pipe 3.3 is suspended, and the upper end portion in the spring collection tank 3 is provided with a negative pressure device.
As shown in fig. 2, 5 and 6, the spring-mounted pen 4 is a vertical placing cylinder, the spring-mounted pen 4 is connected with the spring guide tube 3.3 on the spring collecting tank 3 through a soft guide tube, the spring collecting tank 3 and the spring-mounted pen 4 are located on the right side of the steel ball collecting tank 1 and the automatic steel ball mounting device 2, and the spring-mounted pen 4 is provided with a pressing placing button.
Example 1: steel ball collecting tank 1 steel ball automatic installation device 2 spring collecting tank 3 with the equal fixed mounting of spring installation pen 4 is in on the mounting platform 6, steel ball automatic installation device 2 passes through soft pipe 1.3 with steel ball collecting tank 1 is connected, steel ball automatic installation device 2 is located steel ball collecting tank 1's below, the rear end of spring installation pen 4 pass through the pipe with spring collecting tank 3 connects.
Example 2: firstly, the steel ball collecting tank 1 utilizes the weight effect of articles, and the steel ball enters the guide pipe and then enters the automatic steel ball mounting device 2 by matching the size of the processing guide pipe with the size of the steel ball.
Secondly, the guide pipe is movable, the shaft lever is moved through the cylinder 1.4 during equipment production to drive the soft guide pipe plate, and the soft guide pipe 1.3 penetrates through the soft guide pipe plate, so that the soft guide pipe 1.3 is moved at the same time, the steel balls are lowered due to gravity, and the steel balls in the steel ball collecting box 1.1 are further moved downwards to the fixed guide pipe 1.2, and then enter the soft guide pipe 1.3 more smoothly.
And thirdly, the automatic steel ball mounting device 2 utilizes a plurality of cylinders to realize sequential control of motion logic among the cylinders. The air cylinders can only act in sequence, and after the action is finished, the further reset action of the air cylinders is realized.
The steel ball automatic installation device 2 is connected with the steel ball collecting tank 1 through the soft conduit 1.3, and the steel ball enters the device through the soft conduit 1.3 and then is installed. Because the automatic steel ball mounting device 2 is provided with four steel ball inlet holes which are respectively connected with the four soft conduits 1.3, the four steel balls can be simultaneously mounted at one time during mounting.
And when the steel ball device reaches the upper part of the workpiece placing table 2.5, the workpiece shell pressing device 2.2 acts to press and mount the workpiece shell in place. Then, the discharging cylinder 2.6 acts, the front end of the cylinder drags the tool, and the operation that only one steel ball below can be achieved at a time is achieved. A sensor is arranged in the steel ball placing process to detect the steel ball, and after the steel ball is placed in place through checking, the equipment performs reset action. If no steel ball is detected, the emptying cylinder 2.6 continues to perform actions until the placement of the steel ball is checked. The device has realized automatic assembly completely, and has realized self-checking.
And fourthly, blowing the spring by using compressed air to enable the spring to generate jumping, and enabling the spring to enter the spring guide pipe 3.3 and further enter the spring installation pen 4 by using jumping force generated by the jumping spring. Compressed gas is filled into the tank body 3.1 by using the air cylinder A3.2, so that a spring in the tank body 3.1 jumps, the spring high pipe is under the negative pressure action, the spring is sucked into the spring guide pipe 3.3, and then the spring is sequenced at the first position and enters the spring installation pen 4.
The diameter of the soft conduit connected between the spring installation pen 4 and the spring collection tank 3 is matched with the diameter of the spring, and the inner structure works in processing according to the size of the spring installation pen, so that only one spring is removed at a time.
Sixthly, the mechanical structure of the whole equipment uses nonmagnetic materials such as stainless steel materials, aluminum materials and the like. Because the steel ball is easy to generate magnetic force in the movement, the non-magnetic material is used to avoid the adsorption of a steel ball spring and the like to equipment.
And seventhly, selecting a matched camera and a matched lens according to the sizes of the spring and the steel ball so as to reasonably detect the spring and the steel ball. And editing a camera detection program by using the general camera software in the market, detecting the photos collected by the camera through the program, and feeding back a detection result.
The foregoing description is only exemplary of the preferred embodiments of the application and is provided for the purpose of illustrating the general principles of the technology and the like. Meanwhile, the scope of the invention according to the present application is not limited to the technical solutions in which the above-described technical features are combined in a specific manner, and also covers other technical solutions in which the above-described technical features or their equivalent are combined arbitrarily without departing from the inventive concept described above. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.
Claims (6)
1. Automatic installation device of steel ball and spring, characterized by: comprises a steel ball collecting tank (1), a steel ball automatic installation device (2), a spring collecting tank (3), a spring installation pen (4), a detection camera (5) and an installation platform (6), wherein the steel ball collecting tank (1), the steel ball automatic installation device (2), the spring collecting tank (3) and the spring installation pen (4) are all fixedly installed on the installation platform (6),
the steel ball collecting tank (1) comprises a steel ball collecting box (1.1), fixed guide pipes (1.2), soft guide pipes (1.3), an air cylinder (1.4) and a support rod (1.5), wherein the steel ball collecting box (1.1) and the air cylinder (1.4) are fixed on the support rod (1.5), the air cylinder (1.4) is positioned below the steel ball collecting box (1.1), the steel ball collecting box (1.1) is in a cylindrical shape with an open upper end face, the number of the fixed guide pipes (1.2) is four, the four fixed guide pipes (1.2) are positioned under the steel ball collecting box (1.1), the four fixed guide pipes (1.2) are communicated with the steel ball collecting box (1.1), the number of the soft guide pipes (1.3) is the same as that of the fixed guide pipes (1.2), the four soft guide pipes (1.3) are respectively connected with the four fixed guide pipes (1.2), and the four soft guide pipes (1.3) penetrate through a soft guide pipe plate connected with the air cylinder (1.4),
the steel ball automatic installation device (2) comprises a steel ball placing device (2.1), a workpiece shell pressing device (2.2), a steel ball placing device installation platform (2.3), a rear end cylinder (2.4), a workpiece placing platform (2.5) and a material placing cylinder (2.6), the steel ball placing device (2.1) and the workpiece shell pressing device (2.2) are fixed at the front end part of the steel ball placing device installation platform (2.3) through sliding rails, the right end surface of the steel ball placing device installation platform (2.3) is fixedly connected with the rear end cylinder (2.4), the workpiece shell pressing device (2.2) is fixed at the lower end surface of the steel ball placing device (2.1), the cylinder is installed at the rear end part of the upper end surface of the steel ball placing device installation platform (2.3), the cylinder is fixedly connected with the steel ball placing device (2.1), and the workpiece placing platform (2.5) is positioned below the steel ball placing device (2.1), the lower end surface of the workpiece placing table (2.5) is fixedly connected with the discharging cylinder (2.6),
the steel ball automatic installation device (2) is connected with the steel ball collecting tank (1) through the soft conduit (1.3), the steel ball automatic installation device (2) is positioned below the steel ball collecting tank (1),
the spring collecting tank (3) comprises a tank body (3.1), a cylinder A (3.2) and a spring guide pipe (3.3), the tank body (3.1) is cylindrical, the cylinder A (3.2) is positioned on the upper end face of the tank body (3.1), the spring guide pipe (3.3) is a cylindrical pipe, the upper end part of the spring guide pipe (3.3) penetrates through the upper end face of the tank body (3.1), the lower end face of the spring guide pipe (3.3) is suspended,
the spring installation pen (4) is a vertical placing cylinder, the spring installation pen (4) is connected with the spring guide tube (3.3) on the spring collection tank (3) through a soft guide tube, the spring collection tank (3) and the spring installation pen (4) are positioned on the right side of the steel ball collection tank (1) and the automatic steel ball installation device (2),
the detection camera (5) is arranged on the lower end face of the steel ball placing device (2.1).
2. The automatic steel ball and spring mounting device of claim 1, which is characterized in that: the fixed conduit (1.2) is made of aluminum.
3. The automatic steel ball and spring mounting device of claim 1, which is characterized in that: the diameter of the fixed conduit (1.2) is matched with the diameter of a steel ball to be installed.
4. The automatic steel ball and spring mounting device of claim 1, which is characterized in that: four steel ball inlet holes are formed in the steel ball automatic installation device (2), and the four steel ball inlet holes are respectively connected with the four soft guide pipes (1.3).
5. The automatic steel ball and spring mounting device of claim 1, which is characterized in that: the spring installation pen (4) is provided with a pressing and placing button.
6. The automatic steel ball and spring mounting device of claim 1, which is characterized in that: and a negative pressure device is arranged at the upper end part in the spring collecting tank (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020711434.3U CN212350990U (en) | 2020-05-04 | 2020-05-04 | Automatic installation device for steel balls and springs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020711434.3U CN212350990U (en) | 2020-05-04 | 2020-05-04 | Automatic installation device for steel balls and springs |
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| Publication Number | Publication Date |
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| CN212350990U true CN212350990U (en) | 2021-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020711434.3U Active CN212350990U (en) | 2020-05-04 | 2020-05-04 | Automatic installation device for steel balls and springs |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115008182A (en) * | 2022-06-02 | 2022-09-06 | 浙江省永康市麦瑞工贸有限公司 | Assembly line for assembling adjusting handle of electric hair clipper |
-
2020
- 2020-05-04 CN CN202020711434.3U patent/CN212350990U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115008182A (en) * | 2022-06-02 | 2022-09-06 | 浙江省永康市麦瑞工贸有限公司 | Assembly line for assembling adjusting handle of electric hair clipper |
| CN115008182B (en) * | 2022-06-02 | 2024-05-03 | 浙江省永康市麦瑞工贸有限公司 | Assembly line for assembling electric clipper adjusting handle |
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