CN110459086A - A kind of simulated automotive assembling line - Google Patents
A kind of simulated automotive assembling line Download PDFInfo
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- CN110459086A CN110459086A CN201910876300.9A CN201910876300A CN110459086A CN 110459086 A CN110459086 A CN 110459086A CN 201910876300 A CN201910876300 A CN 201910876300A CN 110459086 A CN110459086 A CN 110459086A
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- assembling line
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- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 230000007306 turnover Effects 0.000 claims abstract description 21
- 238000001514 detection method Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B9/00—Simulators for teaching or training purposes
Abstract
The invention discloses a kind of simulated automotive assembling lines, it includes feed mechanism, cutting agency, intermediate feeding mechanism and cross table, feed mechanism, cutting agency and intermediate feeding mechanism surround " C " shape structure, intermediate feeding mechanism and cross table are set between feed mechanism and cutting agency, it is provided with turnover mechanism above intermediate feeding mechanism, is provided with grasping mechanism on turnover mechanism；Manipulator is provided with above cross table, manipulator, feed mechanism and cutting agency are electrically connected with the controller, and control button and display screen are electrically connected on controller.This programme simulated automotive assembling line, this equipment can more cover the most knowledge of mechanical & electrical technology class profession and the practice of bearing technology skill training, reach the requirement of new talent's training mode；It being capable of system, perfect culture Educating Mechatronics.
Description
Technical field
The present invention relates to teaching equipment technical fields, and in particular to a kind of simulated automotive assembling line.
Background technique
As Chinese national economy develops, a large amount of technical skills type talent is needed in society, has also innovated various cultures
Scheme and teaching means.But the technical skill training teaching equipment of mechanical & electrical technology class profession and close profession is all single at present
One property or special type, without that can cover comprehensive knowledge hierarchy and ability training system, student can not integrate knowledge, either
It spends a lot of time and understands Learning Integration.
Summary of the invention
For the above-mentioned deficiency of the prior art, the present invention provides it is a kind of can system, perfect provide electromechanical skill for student
The simulated automotive assembling line of art professional technique skilled personnel culture and teaching platform.
To achieve the above object of the invention, the technical scheme adopted by the invention is as follows:
There is provided a kind of simulated automotive assembling line comprising feed mechanism, cutting agency, intermediate feeding mechanism and cross
Workbench, feed mechanism, cutting agency and intermediate feeding mechanism surround " C " shape structure, intermediate feeding mechanism and cross table
It is set between feed mechanism and cutting agency, turnover mechanism is provided with above intermediate feeding mechanism, is arranged on turnover mechanism
There is grasping mechanism；Cross table includes vertically movable mould group and transverse shifting mould group, and vertically movable mould group is arranged in lateral shifting
In dynamic model group, it is provided with workbench in vertically movable mould group, the model support of holding vehicles model is provided on workbench；Cross
Be provided with above workbench manipulator (standard industry manipulator), manipulator, vertically movable mould group, transverse shifting mould group, on
Material mechanism and cutting agency are electrically connected with the controller, and control button and display screen are electrically connected on controller.
Further, feed mechanism, cutting agency and intermediate the feeding mechanism rectangular feeding sliding rail that include two parallel,
The both ends of two feeding sliding rail intermediate spaces are provided with belt pulley, and two belt pulleys are connected by endless-belt, wherein one end skin
The connection of the shaft of belt wheel and belt wheel motor.
Further, the surrounding of feeding sliding rail offers "T"-shaped slot, and two feeding sliding rails are fixed on by " u "-shaped plate
On station, and " u "-shaped plate is fixedly connected by bolt with "T"-shaped slot.
Further, it is provided with pushing plate on the endless-belt of intermediate feeding mechanism, rolling is provided on the both ends of pushing plate
Wheel seat is equipped with idler wheel in roller mount, and idler wheel, which rolls, to be arranged in "T"-shaped slot.
Further, " u "-shaped notch is offered in pushing plate, detection sensor is installed on the two sides of " u "-shaped notch, is examined
Sensor is surveyed to be electrically connected with the controller.
Further, the endless-belt height on feed mechanism is greater than the endless-belt height on intermediate feeding mechanism.
Further, turnover mechanism includes oscillating cylinder, is equipped with piston type cylinder by connecting plate on oscillating cylinder, living
It is provided with clamping jaw cylinder on plug cylinder, four-jaw type clamping jaw is provided on clamping jaw cylinder.
Further, turnover mechanism is fixed on station by gripper vertical plate.
Further, transverse shifting mould group and vertically movable the Mo Zu lateral cylindrical guide and two that respectively to include two parallel
The parallel vertical cylindrical guide of root, two vertical cylindrical guides are fixed on movable plate by track base, and the lower end of movable plate is logical
Sliding block is crossed to be mounted on two lateral cylindrical guides；The bottom of workbench is mounted on two vertical cylindrical guides by sliding block,
And sliding block is slidably connected with lateral cylindrical guide and vertical cylindrical guide；
It is respectively arranged with horizontal thread bar and vertical threaded rod between two vertical cylindrical guides and lateral cylindrical guide, it is horizontal
It is threadedly coupled to threaded rod with the link block that movable plate bottom is arranged, the link block spiral shell of vertical threaded rod and the setting of workbench bottom
Line connection；The connection of the shaft of threaded rod and threaded rod motor, threaded rod motor are electrically connected with the controller.
Further, two lateral cylindrical guides and two vertical cylindrical guides are installed at right-angled intersection.
The invention has the benefit that this programme simulated automotive assembling line, have electro-mechanical system five are big
Part: basic machine, power and drive part, sensing testing part, executing agency and control section.Belt pulley and cross work
The driving and speed regulation of platform, are controlled by controller and are realized, this equipment can more cover the mechanical & electrical technology class profession overwhelming majority and know
Know and bearing technology skill training is practiced, requires with reaching new talent's training mode；It being capable of system, perfect culture electromechanics one
The body talent.The setting of different function assembling can be realized by controller, and man-machine interface interaction can be realized by display screen,
All parts are debugged, achieve the purpose that teaching.
Small vehicle model to be assembled is placed on the model support on workbench with manipulator when work, then will be needed
The wheel of assembly is placed on feed mechanism, and wheel is transported to centre by the endless-belt on feed mechanism and intermediate feeding mechanism
The right end of endless-belt on feeding mechanism, and controller control workbench is moved, and trolley is moved to be assembled
Position；Grasping mechanism on turnover mechanism grabs wheel, and is overturn, and wheel is assembled on trolley by Alignment model trolley,
Then manipulator grabs trolley, changes sides, other wheels on assembled carriage；After all being assembled to four wheels, work
It is moved to by cutting agency as platform, in the annular belt wheel that trolley crawl is put on cutting agency by manipulator, realizes blanking, assembly
It completes.
Endless-belt drives rotation by being fixed on the belt pulley at feeding sliding rail both ends, and feeding sliding rail uses rectangular knot
Structure, it is easy for installation, while being fixed and supporting by " u "-shaped plate, the bolt for connection is mounted in "T"-shaped slot, fixed
It is firm, it is easy to operate.Pushing plate energy auxiliary wheel transports on endless-belt, prevents wheel from skidding on endless-belt, simultaneously
" u "-shaped notch can ensure that wheel stops on the designated position of annular belt wheel, and grasping mechanism is facilitated to grab；Sensor is for examining
Whether have wheel, after having detected wheel, endless-belt is just rotated, and makes transmission more if surveying on the endless-belt of intermediate feeding mechanism
It is accurate to add.
Turnover mechanism drives clamping jaw to clamp wheel by oscillating cylinder and piston type cylinder, and clamping is reliable, and flexibility is good；It is horizontal
To mobile mould group and vertically movable mould group by two cylindrical guide compositions, energy band is moved workbench and is arbitrarily moved in the horizontal plane,
And it is laterally realized with vertical movement by motor driven threaded rod, movement is reliable and stable, and accuracy is good；Cylindrical simultaneously
Noise is small in the process of moving for guide rail, is not in shake.
Detailed description of the invention
Fig. 1 is simulated automotive assembling line facing structure figure.
Fig. 2 is simulated automotive assembling line side block diagram.
Fig. 3 is simulated automotive assembling line overlooking structure figure.
Fig. 4 is the overlooking structure figure of intermediate feeding mold group and turnover mechanism.
Fig. 5 is the facing structure figure of intermediate feeding mold group and turnover mechanism.
Fig. 6 is the side block diagram of intermediate feeding mold group and turnover mechanism.
Fig. 7 is the facing structure figure of cross table.
Fig. 8 is the overlooking structure figure of cross table.
Wherein, 1, end plate, 2, " u "-shaped plate, 3, roller mount, 4, piston type cylinder, 5, oscillating cylinder, 6, belt wheel motor, 7,
Feeding sliding rail, 8, clamping jaw, 9, detection sensor, 10, " u "-shaped notch, 11, pushing plate, 12, endless-belt, 13, "T"-shaped slot,
14, belt pulley, 15, clamping jaw cylinder, 16, feed mechanism, 17, intermediate feeding mechanism, 18, cross table 24,19, manipulator,
20, cutting agency, 21, track base, 22, lateral cylindrical guide, 23, vertical cylindrical guide, 24, workbench, 25, threaded rod, 26,
Movable plate, 27, link block, 28, sliding block, 29, model support.
Specific embodiment
A specific embodiment of the invention is described below, in order to facilitate understanding by those skilled in the art this hair
It is bright, it should be apparent that the present invention is not limited to the ranges of specific embodiment, for those skilled in the art,
As long as various change is in the spirit and scope of the present invention that the attached claims limit and determine, these variations are aobvious and easy
See, all are using the innovation and creation of present inventive concept in the column of protection.
As shown in Figure 1 to Figure 3, simulated automotive assembling line includes feed mechanism 16, cutting agency 20, intermediate feeder
Structure 17 and cross table 18, feed mechanism 16, cutting agency 20 and intermediate feeding mechanism 17 surround " C " shape structure, and centre is sent
Material mechanism 17 and cross table 18 are set between feed mechanism 16 and cutting agency 20, and the top of intermediate feeding mechanism 17 is set
It is equipped with turnover mechanism, is provided with grasping mechanism on turnover mechanism.
Cross table 18 includes vertically movable mould group and transverse shifting mould group, and vertically movable mould group is arranged in transverse shifting
In mould group, it is provided with workbench 24 in vertically movable mould group, the model support 29 of holding vehicles model is provided on workbench 24；
The top of cross table 18 is provided with manipulator 19, manipulator 19, vertically movable mould group, transverse shifting mould group, feed mechanism
16 and cutting agency 20 be electrically connected with the controller, be electrically connected with control button and display screen on controller, controller is using can
Program PLC single-chip microcontroller.
It is five most of to have electro-mechanical system for this programme simulated automotive assembling line, this platform: basic machine,
Power and drive part, sensing testing part, executing agency and control section.The driving of belt pulley and cross table and tune
Speed is controlled by controller and is realized, this equipment is enabled more to cover the most knowledge of mechanical & electrical technology class profession and carrying
Technical skills training practice requires with reaching new talent's training mode；It being capable of system, perfect culture electromechanical integration people
.The setting of different function assembling can be realized by controller, and man-machine interface interaction can be realized by display screen, debugs each portion
Part achievees the purpose that teaching.According to professional personnel training needs, the content and requirement of car model assembly can be set, it is organic
Tool hand is realized by programming.
Small vehicle model to be assembled is placed on the model support 29 on workbench 24, the wheel for then assembling needs
It is placed on feed mechanism 16, wheel is transported to centre and sent by the endless-belt 12 on feed mechanism 16 and intermediate feeding mechanism 17
Expect mechanism 17 on endless-belt 12 right end, and controller control workbench 24 moved, by trolley be moved to
The position of assembly；Grasping mechanism on turnover mechanism grabs wheel, and is overturn, and wheel is assembled to by Alignment model trolley
On trolley, then manipulator 19 grabs trolley, changes sides, other wheels on assembled carriage；It is all assembled to four wheels
After good, in the annular belt wheel that trolley crawl is put on cutting agency 20 by manipulator 19, realize that blanking, assembly are completed.
As shown in Figures 4 to 6, feed mechanism 16, cutting agency 20 and intermediate feeding mechanism 17 include two parallel
The both ends of rectangular feeding sliding rail 7, the midfeather between two feeding sliding rails 7 are respectively arranged with belt pulley 14, and belt pulley 14
It is mounted between two feeding sliding rails 7, belt pulley 14 is mounted on feeding sliding rail 7 by bearing, and two belt pulleys 14 pass through ring
Shape belt 12 connects, and wherein one end belt pulley 14 is connect with the shaft of belt wheel motor 6, the rotation of 6 electrical rawhide belt wheel 14 of belt wheel motor.
Offer "T"-shaped slot 13 on four surfaces of the surrounding of feeding sliding rail 7, the bottom surface arc transition of "T"-shaped slot 13,
Two feeding sliding rails 7 are fixed on station by the " u "-shaped plate 2 of opening upwards, and " u "-shaped plate 2 passes through bolt and "T"-shaped slot
13 are fixedly connected.The both ends of feeding sliding rail 7 are equipped with end plate 1, are packaged to both ends.
Endless-belt 12 drives rotation by being fixed on the belt pulley 14 at 7 both ends of feeding sliding rail, and feeding sliding rail 7 uses
Square structure, it is easy for installation, while being fixed and supporting by " u "-shaped plate 2, the bolt for connection is mounted on "T"-shaped slot
In 13, fix stably is easy to operate.
It is fixed with pushing plate 11 on the endless-belt 12 of intermediate feeding mechanism 17, is provided with idler wheel on the both ends of pushing plate 11
Seat 3 is equipped with idler wheel in roller mount 3, and idler wheel rolling is arranged in the "T"-shaped slot 13 of feeding sliding rail 7, and idler wheel can be in "T"-shaped slot
It is freely rolled in 13, keeps pushing plate 11 mobile steady on belt.11 energy auxiliary wheel of pushing plate transports on endless-belt 12,
Prevent wheel from skidding on endless-belt 12, while " u "-shaped notch 10 can ensure that wheel stops on the designated position of annular belt wheel
Get off, grasping mechanism is facilitated to grab, the edge of annular belt wheel will not be displaced to.
" u "-shaped notch 10 is offered in pushing plate 11, detection sensor 9 is installed on the two sides of " u "-shaped notch 10, is detected
Sensor 9 is electrically connected with the controller, and detection sensor 9 uses TB12J-D15N1 type infrared sensor；On feed mechanism 16
12 height of endless-belt is higher than 12 height of endless-belt on intermediate feeding mechanism 17, it is ensured that the endless-belt on feed mechanism 16
12 can fall directly on the endless-belt 12 on intermediate feeding mechanism 17.Sensor is used to detect the annular of intermediate feeding mechanism 17
Whether there is wheel on belt 12, after having detected wheel, endless-belt 12 is just rotated, and keeps transmission more accurate.
Turnover mechanism includes oscillating cylinder 5, is equipped with piston type cylinder 4, piston type pneumatic by connecting plate on oscillating cylinder 5
Clamping jaw cylinder 15 is installed on cylinder 4, four-jaw type clamping jaw 8 is provided on clamping jaw cylinder 15.Turnover mechanism is fixed by gripper vertical plate
On station.Turnover mechanism drives clamping jaw 8 to clamp wheel by oscillating cylinder 5 and piston type cylinder 4, and clamping is reliable, flexibly
Property is good.As shown in Figure 7 and Figure 8, transverse shifting mould group includes two parallel lateral cylindrical guides 22, and vertically movable mould group includes
Two parallel vertical cylindrical guides 23, two vertical cylindrical guides 23 are fixed on movable plate 26 by track base 21, mobile
The lower end of plate 26 is mounted on two lateral cylindrical guides 22 by sliding block 28；The bottom of workbench 24 is mounted on by sliding block 28
On two vertical cylindrical guides 23, and sliding block 28 is slidably connected with lateral cylindrical guide 22 and vertical cylindrical guide 23.
Threaded rod 25, threaded rod 25 and shifting are respectively arranged between two vertical cylindrical guides 23 and lateral cylindrical guide 22
Movable plate 26 and the link block 27 of 24 bottom of workbench setting are threadedly coupled；Threaded rod 25 is connect with the shaft of threaded rod motor, spiral shell
Rasp bar motor is electrically connected with the controller；Two lateral cylindrical guides 22 and two vertical cylindrical guides 23 are installed at right-angled intersection.
By two cylindrical guide compositions, energy band moves workbench 24 in horizontal plane for transverse shifting mould group and vertically movable mould group
Upper any movement, and laterally realized with vertical movement by motor driven threaded rod 25, mobile reliable and stable, accuracy
It is good；Noise is small in the process of moving for cylindrical guide rail simultaneously, is not in shake.
Claims (10)
1. a kind of simulated automotive assembling line, which is characterized in that sent including feed mechanism (16), cutting agency (20), centre
Expect mechanism (17) and cross table (18), the feed mechanism (16), cutting agency (20) and intermediate feeding mechanism (17) are enclosed
At " C " shape structure, the intermediate feeding mechanism (17) and cross table (18) are set to feed mechanism (16) and cutting agency
(20) between, it is provided with turnover mechanism above the intermediate feeding mechanism (17), is provided with gripper on the turnover mechanism
Structure；The cross table (18) includes vertically movable mould group and transverse shifting mould group, and the vertically movable mould group is arranged in cross
To in mobile mould group, it is provided with workbench (24) in the vertically movable mould group, is provided with placement vapour on the workbench (24)
The model support (29) of vehicle model；It is provided with manipulator (19) above the cross table (18), the manipulator (19),
Vertically movable mould group, transverse shifting mould group, feed mechanism (16) and cutting agency (20) are electrically connected with the controller, the control
Control button and display screen are electrically connected on device.
2. simulated automotive assembling line according to claim 1, which is characterized in that the feed mechanism (16), blanking
Mechanism (20) includes two parallel rectangular feeding sliding rails (7), two feeding sliding rails (7) with intermediate feeding mechanism (17)
The both ends of intermediate space are provided with belt pulley (14), and two belt pulleys (14) are connected by endless-belt (12), wherein one
The belt pulley (14) and the shaft of belt wheel motor (6) is held to connect.
3. simulated automotive assembling line according to claim 2, which is characterized in that the surrounding of the feeding sliding rail (7)
It offers "T"-shaped slot (13), two feeding sliding rails (7) are fixed on station by " u "-shaped plate (2), and " u "-shaped plate
(2) it is fixedly connected by bolt with "T"-shaped slot (13).
4. simulated automotive assembling line according to claim 2, which is characterized in that the intermediate feeding mechanism (17)
It is provided on endless-belt (12) pushing plate (11), is provided with roller mount (3), the idler wheel on the both ends of the pushing plate (11)
Idler wheel is installed, the idler wheel rolls setting in "T"-shaped slot (13) on seat (3).
5. simulated automotive assembling line according to claim 4, which is characterized in that offered on the pushing plate (11)
" u "-shaped notch (10) is equipped with detection sensor (9) on the two sides of the " u "-shaped notch (10), the detection sensor (9)
It is electrically connected with the controller.
6. simulated automotive assembling line according to claim 2, which is characterized in that the ring on the feed mechanism (16)
Shape belt (12) is highly greater than endless-belt (12) height on intermediate feeding mechanism (17).
7. simulated automotive assembling line according to claim 1, which is characterized in that the turnover mechanism includes swinging gas
Cylinder (5) is equipped with piston type cylinder (4) on the oscillating cylinder (5) by connecting plate, is arranged on the piston type cylinder (4)
Have clamping jaw cylinder (15), is provided with four-jaw type clamping jaw (8) on the clamping jaw cylinder (15).
8. simulated automotive assembling line according to claim 7, which is characterized in that the turnover mechanism is vertical by gripper
Plate is fixed on station.
9. simulated automotive assembling line according to claim 1, which is characterized in that the transverse shifting mould group and vertical
Mobile Mo Zu includes two parallel lateral cylindrical guide (22) vertical cylindrical guides (23) parallel with two, two institutes respectively
It states vertical cylindrical guide (23) to be fixed on movable plate (26) by track base (21), the lower end of the movable plate (26) passes through cunning
Block (28) is mounted on two lateral cylindrical guides (22)；The bottom of the workbench (24) is mounted on two by sliding block (28)
On vertical cylindrical guide (23), and sliding block (28) is slidably connected with lateral cylindrical guide (22) and vertical cylindrical guide (23)；
Be respectively arranged between two vertical cylindrical guides (23) and lateral cylindrical guide (22) horizontal thread bar (25) and
Vertical threaded rod (25), the horizontal thread bar (25) are threadedly coupled with the link block (27) that movable plate (25) bottom is arranged, institute
It states vertical threaded rod (25) and is threadedly coupled with the link block (27) that workbench (24) bottom is arranged；The threaded rod (25) and screw thread
The shaft of bar motor connects, and the threaded rod motor is electrically connected with the controller.
10. simulated automotive assembling line according to claim 9, which is characterized in that two lateral cylindrical guides
(22) it is installed with two vertical cylindrical guides (23) at right-angled intersection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910876300.9A CN110459086A (en) | 2019-09-17 | 2019-09-17 | A kind of simulated automotive assembling line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910876300.9A CN110459086A (en) | 2019-09-17 | 2019-09-17 | A kind of simulated automotive assembling line |
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| Publication Number | Publication Date |
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| CN110459086A true CN110459086A (en) | 2019-11-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910876300.9A Pending CN110459086A (en) | 2019-09-17 | 2019-09-17 | A kind of simulated automotive assembling line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113415590A (en) * | 2021-05-28 | 2021-09-21 | 浙江科雄电子科技有限公司 | Intelligent manufacturing practical training system and practical training method |
| CN114627745A (en) * | 2022-05-16 | 2022-06-14 | 成都航空职业技术学院 | Demonstration system for workshop planning |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113415590A (en) * | 2021-05-28 | 2021-09-21 | 浙江科雄电子科技有限公司 | Intelligent manufacturing practical training system and practical training method |
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