CN110450440A - A kind of imitative metal refrigerator lining and its forming method - Google Patents
A kind of imitative metal refrigerator lining and its forming method Download PDFInfo
- Publication number
- CN110450440A CN110450440A CN201910598704.6A CN201910598704A CN110450440A CN 110450440 A CN110450440 A CN 110450440A CN 201910598704 A CN201910598704 A CN 201910598704A CN 110450440 A CN110450440 A CN 110450440A
- Authority
- CN
- China
- Prior art keywords
- plate
- film
- imitative
- hips
- thermoprint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 46
- 239000002184 metal Substances 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 32
- 229920005669 high impact polystyrene Polymers 0.000 claims abstract description 48
- 239000004797 high-impact polystyrene Substances 0.000 claims abstract description 48
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 29
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 29
- 239000004411 aluminium Substances 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 21
- 229920002799 BoPET Polymers 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 13
- 239000008188 pellet Substances 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 11
- 238000007747 plating Methods 0.000 claims description 8
- 238000007738 vacuum evaporation Methods 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000003851 corona treatment Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 238000001704 evaporation Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 2
- 239000010408 film Substances 0.000 claims 14
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 239000010409 thin film Substances 0.000 claims 1
- 239000002932 luster Substances 0.000 abstract description 5
- 230000009467 reduction Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 10
- 239000000843 powder Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/10—Arrangements for mounting in particular locations, e.g. for built-in type, for corner type
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of imitative metal refrigerator lining and its forming method, it is related to imitative metal refrigerator lining technical field.The present invention includes preparing refrigerator lining using ABS plate or HIPS plate;ABS plate or HIPS plate surface thermoprint have imitative metallic film;Imitative metallic film is aluminium film;Aluminium film with a thickness of 5-15 μm;Aluminium film surface also silk-screen has ink;The forming method of imitative metal refrigerator lining includes: imitative metallic film preparation, imitative metal film thermoprint and liner molding.The present invention imitates metallic film by ABS plate or HIPS plate surface thermoprint, and is prepared into refrigerator lining using the ABS plate or HIPS plate of the imitative metallic film of thermoprint;Make that refrigerator lining has metal-like or metallic luster and gloss is uniform;The ABS plate of metallic film is imitated using thermoprint or HIPS plate is prepared into refrigerator lining;Reduction mold investment, reduction scrap build, process flow is simple and yields is high.
Description
Technical field
The invention belongs to imitate metal refrigerator lining technical field, more particularly to a kind of imitative metal refrigerator lining and its molding
Method.
Background technique
In refrigerator industry, there are two ways to making refrigerator lining that there is metal-like or metallic luster, commonly use:
The first: making refrigerator lining using true metal, such as: stainless steel materials.This method improves the matter of refrigerator really
Sense and class, but its it is significant the disadvantage is that: process flow is complicated, and mold investment is big, and scrap build is more.Meanwhile when fair line production,
Easily occur the mass defects such as knocking, touch, draw, and be difficult to repair, causes product yield relatively low.
Second: metal powder is added in ABS or HIPS pellet and is extruded into plate, plate plastics sucking moulding is then made into ice
Case liner.The imitative metal inner lining made of this method, has metallic luster, and compared to the 1st kind scheme be not both excessive to set
Standby transformation, will not occur the mass defects such as knocking, touch, draw easily.But the significant drawback of this method is: in ABS or HIPS pellet
After metal powder is added, material fluidity is substantially reduced, and the compatibility of ABS or HIPS and metal powder is poor, easily leads to product table
There is the unequal obvious mass defect of dark line, glossiness in face.Meanwhile in ABS or HIPS pellet after addition metal powder, material performance
Change, it is necessary to newly open plastics suction mould just and can guarantee liner Forming Quality, material can not be compatible with existing mold reduce its
The probability promoted and applied in refrigerator lining.
The present invention provides a kind of imitative metal refrigerator lining and its forming method, solves to make refrigerator lining using true metal
When, process flow is complicated, and mold investment is big, and scrap build is more, the low problem of yields;Meanwhile it solving to use ABS or HIPS
When addition metal powder makes imitative metal inner lining in material, need newly to open plastics suction mould, and product surface dark line, glossiness easily occurs not
The problem of equal-quality defect.
Summary of the invention
The purpose of the present invention is to provide a kind of imitative metal refrigerator lining and its forming methods, pass through ABS plate or HIPS plate
Metallic film is imitated in surface thermoprint, and is prepared into refrigerator lining using the ABS plate or HIPS plate of the imitative metallic film of thermoprint;Make in refrigerator
While lining has metal-like or metallic luster and uniform gloss, reduces mold investment, reduces scrap build, process flow letter
List and yields are high.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions:
The present invention is a kind of imitative metal refrigerator lining, comprising: prepares refrigerator lining using ABS plate or HIPS plate;The ABS
Plate or HIPS plate surface thermoprint have imitative metallic film.
Preferably, the imitative metallic film is aluminium film;The aluminium film with a thickness of 5-15 μm;The metallic aluminium
Film surface also silk-screen has ink.
The forming method of imitative metal refrigerator lining, comprising: imitative metallic film preparation, imitative metal film thermoprint and liner at
Type;
The imitative metallic film preparation process is as follows:
B00: PET film is subjected to sided corona treatment;
B01: using PET film surface evaporation metal aluminium film of the vacuum evaporation plating machine after corona;
B02: in aluminium film surface silk-screen high temperature ink;
When specifically used: 150 μm of PET films of thickness being carried out sided corona treatments, for increasing the attached of gaseous aluminum particle and PET
Put forth effort, then PET film be put into vacuum evaporation plating machine, after vacuum degree reaches 0.004Pa, 1280 DEG C at a temperature of heat
High-purity anodized aluminium, makes it flash to gaseous aluminum;Gaseous aluminum particle deposits on mobile film substrate surface, goes back original shape through cooling
Continuous and light the metal layer at one layer, 8 μm of thickness;Finally one layer of bright silver high temperature ink of silk-screen on the basis of metal layer;
High temperature ink can make imitative metallic film that different colors and different effects be presented, such as artificial stainless steel effect, imitative aluminium alloy effect
Fruit etc.;
The imitative metal film thermoprint comprises the following processes:
A00: the material of melt index 3.5g/10min is put into blanking barrel, completes to be kneaded modeling under twin-screw thrust
Change;Wherein, the material is ABS pellet or HIPS pellet;
A01: the material filters off impurity through three layer filtration net and squeezes out ABS plate or HIPS plate through die head;
A02: ABS plate or HIPS plate press polish are handled using three-roller calendar;
A03: using cooling and shaping device to ABS plate or HIPS plate cooling and shaping;
A04: using thermoprint roller by imitative metallic film thermoprint in ABS plate or HIPS plate surface;
A05: PET film is removed from ABS plate or HIPS plate surface, by aluminium film and ink layer overlay on ABS plate or
HIPS plate surface;
When specifically used, the ABS pellet of melt index 3.5g/10min is put into blanking barrel, in twin-screw thrust
Under, material flow forward, and complete the process for being kneaded plasticizing;Material flows through three layer filtration net, filters off the impurity in material;Die head
The film interlabial gap at place is the 110% of plate thickness, and plate thickness is precisely controlled in 4mm by three-roller calendar;Plate is in dragger
It under pulling force effect, moves forward, cooling and shaping device controls plate temperature at 60 DEG C;Plate enters stamping device, scalds
It prints roller and uses silica gel roller, 180 DEG C of thermoprint roll temperature, pressure of hot stamping 3MPa, after thermoprint, imitate the metal layer and ink layer of metallic film
ABS plate surface is stayed in, PET film is removed from plate surface.Plate after thermoprint under dragger pulling force effect, transport forward by continuation
It is dynamic, it is then cut into the plate of rule;
The liner molding comprises the following processes:
The ABS plate made in step A05 or HIPS plate are made into refrigerator lining by plastics sucking moulding.
Preferably, PET film described in B00 with a thickness of 100-300 μm;Air pressure in vacuum evaporation plating machine described in B01
It is 1200-1400 DEG C for 0.001-0.01Pa, temperature.
Preferably, the film interlabial gap at the die head in A01 is the 110-115% of plate thickness;Three roll-ins in A02
Ray machine is by ABS plate or the control of HIPS plate thickness in 2-5mm;Cooling and shaping device controls plate temperature at 50-80 DEG C in A03.
Preferably, thermoprint roller uses silica gel roller, 150-200 DEG C of thermoprint roll temperature, pressure of hot stamping 2-3MPa in A04.
The invention has the following advantages:
1, the present invention imitates metallic film by ABS plate or HIPS plate surface thermoprint, and the ABS of metallic film is imitated using thermoprint
Plate or HIPS plate are prepared into refrigerator lining;Make that refrigerator lining has metal-like or metallic luster and gloss is uniform;
2, the present invention imitates the ABS plate of metallic film using thermoprint or HIPS plate is prepared into refrigerator lining;Reduction mold investment,
Reduction scrap build, process flow is simple and yields is high.
Certainly, it implements any of the products of the present invention and does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is a kind of structural schematic diagram of imitative metal refrigerator lining of the invention;
Fig. 2 is the flow chart that metallic film preparation is imitated in the present invention;
Fig. 3 is the flow chart that metal film thermoprint is imitated in the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Refering to Figure 1, the present invention is a kind of imitative metal refrigerator lining, comprising: prepare ice using ABS plate or HIPS plate
Case liner;ABS plate or HIPS plate surface thermoprint have imitative metallic film.
Wherein, imitating metallic film is aluminium film;Aluminium film with a thickness of 5-15 μm;Aluminium film surface also silk-screen has
Ink.
It please refers to shown in Fig. 2-3, imitates the forming method of metal refrigerator lining, comprising: imitative metallic film preparation, imitative metal film
Thermoprint and liner molding;
Imitative metallic film preparation process is as follows:
B00: PET film is subjected to sided corona treatment;
B01: using PET film surface evaporation metal aluminium film of the vacuum evaporation plating machine after corona;
B02: in aluminium film surface silk-screen high temperature ink;
During specifically used: 150 μm of PET films of thickness being carried out sided corona treatment, for increasing gaseous aluminum particle and PET
Adhesive force, then PET film is put into vacuum evaporation plating machine, after vacuum degree reaches 0.004Pa, 1280 DEG C at a temperature of
Heated high-purity anodized aluminium, makes it flash to gaseous aluminum;Gaseous aluminum particle deposits on mobile film substrate surface, goes back through cooling
Original shape metal layer continuous at one layer and bright, 8 μm of thickness;Finally one layer of bright silver high temperature oil of silk-screen on the basis of metal layer
Ink;High temperature ink can make imitative metallic film that different colors and different effects be presented, such as artificial stainless steel effect, imitative aluminium alloy
Effect etc.;
Imitative metal film thermoprint comprises the following processes:
A00: the material of melt index 3.5g/10min is put into blanking barrel, completes to be kneaded modeling under twin-screw thrust
Change;Wherein, material is ABS pellet or HIPS pellet;
A01: material filters off impurity through three layer filtration net and squeezes out ABS plate or HIPS plate through die head;
A02: ABS plate or HIPS plate press polish are handled using three-roller calendar;
A03: using cooling and shaping device to ABS plate or HIPS plate cooling and shaping;
A04: using thermoprint roller by imitative metallic film thermoprint in ABS plate or HIPS plate surface;
A05: PET film is removed from ABS plate or HIPS plate surface, by aluminium film and ink layer overlay on ABS plate or
HIPS plate surface;
When specifically used, the ABS pellet of melt index 3.5g/10min is put into blanking barrel, in twin-screw thrust
Under, material flow forward, and complete the process for being kneaded plasticizing;Material flows through three layer filtration net, filters off the impurity in material;Die head
The film interlabial gap at place is the 110% of plate thickness, and plate thickness is precisely controlled in 4mm by three-roller calendar;Plate is in dragger
It under pulling force effect, moves forward, cooling and shaping device controls plate temperature at 60 DEG C;Plate enters stamping device, scalds
It prints roller and uses silica gel roller, 180 DEG C of thermoprint roll temperature, pressure of hot stamping 3MPa, after thermoprint, imitate the metal layer and ink layer of metallic film
ABS plate surface is stayed in, PET film is removed from plate surface.Plate after thermoprint under dragger pulling force effect, transport forward by continuation
It is dynamic, it is then cut into the plate of rule;
Liner molding comprises the following processes:
The ABS plate made in step A05 or HIPS plate are made into refrigerator lining by plastics sucking moulding;
Using refrigerator lining made of this method, there is stronger metal-like, effectively improve product texture and class,
Enhance product competitiveness in the market;And plate can continuous production, it is high-efficient, at low cost, quality controllable;Meanwhile the plate after thermoprint
The direct plastics sucking moulding of existing mold, no fixed assets investment can be used in material.
Wherein, in B00 PET film with a thickness of 100-300 μm;Air pressure in B01 in vacuum evaporation plating machine is 0.001-
0.01Pa, temperature are 1200-1400 DEG C.
Wherein, the film interlabial gap at the die head in A01 is the 110-115% of plate thickness;Three-roller calendar in A02 will
ABS plate or the control of HIPS plate thickness are in 2-5mm;Cooling and shaping device controls plate temperature at 50-80 DEG C in A03.
Wherein, thermoprint roller uses silica gel roller, 150-200 DEG C of thermoprint roll temperature, pressure of hot stamping 2-3MPa in A04.
It is worth noting that, included each unit is only drawn according to function logic in the above system embodiment
Point, but be not limited to the above division, as long as corresponding functions can be realized;In addition, each functional unit is specific
Title is also only for convenience of distinguishing each other, the protection scope being not intended to restrict the invention.
In addition, those of ordinary skill in the art will appreciate that realizing all or part of the steps in the various embodiments described above method
It is that relevant hardware can be instructed to complete by program, corresponding program can store to be situated between in a computer-readable storage
In matter.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (6)
1. a kind of imitative metal refrigerator lining characterized by comprising prepare refrigerator lining using ABS plate or HIPS plate;It is described
ABS plate or HIPS plate surface thermoprint have imitative metallic film.
2. a kind of imitative metal refrigerator lining according to claim 1, which is characterized in that the imitative metallic film is metallic aluminium
Film;The aluminium film with a thickness of 5-15 μm;The aluminium film surface also silk-screen has ink.
3. the forming method of the imitative metal refrigerator lining as described in claim 1-2 is any one characterized by comprising imitative gold
Belong to film preparation, imitative metal film thermoprint and liner molding;
The imitative metallic film preparation process is as follows:
B00: PET film is subjected to sided corona treatment;
B01: using PET film surface evaporation metal aluminium film of the vacuum evaporation plating machine after corona;
B02: in aluminium film surface silk-screen high temperature ink;
The imitative metal film thermoprint comprises the following processes:
A00: the material of melt index 3.5g/10min is put into blanking barrel, completes to be kneaded plasticizing under twin-screw thrust;Its
In, the material is ABS pellet or HIPS pellet;
A01: the material filters off impurity through three layer filtration net and squeezes out ABS plate or HIPS plate through die head;
A02: ABS plate or HIPS plate press polish are handled using three-roller calendar;
A03: using cooling and shaping device to ABS plate or HIPS plate cooling and shaping;
A04: using thermoprint roller by imitative metallic film thermoprint in ABS plate or HIPS plate surface;
A05: PET film is removed from ABS plate or HIPS plate surface, aluminium film and ink layer are overlayed on into ABS plate or HIPS
Plate surface;
The liner molding comprises the following processes:
The ABS plate made in step A05 or HIPS plate are made into refrigerator lining by plastics sucking moulding.
4. the forming method of imitative metal refrigerator lining according to claim 3, which is characterized in that PET described in B00 is thin
Film with a thickness of 100-300 μm;Air pressure in vacuum evaporation plating machine described in B01 is 0.001-0.01Pa, temperature 1200-1400
℃。
5. the forming method of imitative metal refrigerator lining according to claim 3, which is characterized in that the die head in A01
The film interlabial gap at place is the 110-115% of plate thickness;Three-roller calendar in A02 exists ABS plate or the control of HIPS plate thickness
2-5mm;Cooling and shaping device controls plate temperature at 50-80 DEG C in A03.
6. the forming method of imitative metal refrigerator lining according to claim 3, which is characterized in that thermoprint roller uses in A04
Silica gel roller, 150-200 DEG C of thermoprint roll temperature, pressure of hot stamping 2-3MPa.
Priority Applications (1)
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CN201910598704.6A CN110450440A (en) | 2019-07-04 | 2019-07-04 | A kind of imitative metal refrigerator lining and its forming method |
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Application Number | Priority Date | Filing Date | Title |
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CN201910598704.6A CN110450440A (en) | 2019-07-04 | 2019-07-04 | A kind of imitative metal refrigerator lining and its forming method |
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Publication Number | Publication Date |
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CN110450440A true CN110450440A (en) | 2019-11-15 |
Family
ID=68482104
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CN201910598704.6A Pending CN110450440A (en) | 2019-07-04 | 2019-07-04 | A kind of imitative metal refrigerator lining and its forming method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022248173A1 (en) * | 2021-05-27 | 2022-12-01 | BSH Hausgeräte GmbH | Domestic refrigeration device with wall element which has a hot-stamped film |
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2019
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022248173A1 (en) * | 2021-05-27 | 2022-12-01 | BSH Hausgeräte GmbH | Domestic refrigeration device with wall element which has a hot-stamped film |
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