CN110438266A - A kind of Gu method brown sugar tanning technique - Google Patents
A kind of Gu method brown sugar tanning technique Download PDFInfo
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- CN110438266A CN110438266A CN201910757758.2A CN201910757758A CN110438266A CN 110438266 A CN110438266 A CN 110438266A CN 201910757758 A CN201910757758 A CN 201910757758A CN 110438266 A CN110438266 A CN 110438266A
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- brown sugar
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- tanning technique
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- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B10/00—Production of sugar juices
- C13B10/02—Expressing juice from sugar cane or similar material, e.g. sorghum saccharatum
- C13B10/025—Treatment of sugar cane before extraction
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- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B20/00—Purification of sugar juices
- C13B20/02—Purification of sugar juices using alkaline earth metal compounds
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- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B25/00—Evaporators or boiling pans specially adapted for sugar juices; Evaporating or boiling sugar juices
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B50/00—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar
Abstract
The invention discloses one kind can be improved heat conversion, accelerates the ancient method brown sugar tanning technique of rising volatilization.The Gu method brown sugar tanning technique, comprising the following steps: S1, sugarcane material is pre-processed；S2, cane milling；S3, cane juice clarification；S4, evaporation and concentration is concentrated；S5, sugar is boiled in batches；S6, sanding molding；S7, weighing dress packet.Using the Gu method brown sugar tanning technique, temperature can be easily controlled, realizes rapid concentration, simplifies operation and saves manually；Work and 300% or more output efficiency can effectively be turned up.
Description
Technical field
The present invention relates to the preparation of brown sugar, especially a kind of ancient method brown sugar tanning technique.
Background technique
Well-known: brown sugar generates initial stage, edible extensively, still falls within rare object, thus many places all
Be documented in " foreign matter will ", be exactly the meaning of " rare treasures ", thus be basically used for it is medicinal, usage much doctor allusion quotations in
It is on the books, such as: Thousand Golden Prescriptions, " medical secrets of official ", " dietetic materia medica ", " longevity parent endowment new book ".
The medical value of brown sugar, have in medical book from ancient times to the present it is a large amount of record, just repeat no more herein, we are only simple
Ground is summarized as follows:
(1) cold extermination purposes.It is mainly used for the sympotoms caused by cold factors such as anemofrigid cold, cough due to wind-cold evil.
(2) gynaecology's purposes.It is mainly used for irregular menstruation, infertile, postpartum recuperating etc..
(3) toxin expelling purposes.It is mainly used for solving the poison of tobacco and wine, eliminates the diseases such as boil.
(4) brown sugar truly has the effect of help body, can be used as tonic, but also unlike online certain marketing texts are said so
Mind.The effect of about brown sugar, there is the record in the Chinese medical book specially arranged about brown sugar effect, reference significance is bigger.
The rise of brown sugar DEG C has learned sucrose improving technology, the method that sugarcane is boiled with open fire from Tang Taizong print of dispatching the envoy
It is popularized, the cultivated area of sugarcane is also gradually expanded, and brown sugar is gradually transitioned into civilian also from the kinsman of the emperor and can be used,
And when this widely used, purposes also from it is medicinal gradually spread to it is edible.Brown sugar is in Chinese history
On, it is defined as a category of " integration of drinking and medicinal herbs " always.
The manual brown sugar production of Chinese tradition is that the sugarcane that will be gathered in is rolled by chopping, and the juice pressed out is first gone
Except impurity such as soil, bacterium, fibers, then with small fire infusion 5~6 hours, it is stirred continuously and allows moisture content evaporating slowly, make sugar
Dense DEG C gradually increase, highly concentrated DEG C of syrup can solidify out into the raw sugar of solid block, that is, brown sugar brick after the cooling period, in this way
Traditional method maintain the nutrition of sugarcane script, while also make brown sugar with one similar to caramel flavour.It made
The color of the time of infusion more long brown sugar brick is also deeper in journey, and brown sugar is made to show the bronzing of the different depths, and we are common
Conventional powder shape brown sugar be then brown sugar brick using made by grinding.
Traditional ancient method brown sugar tanning technique is very complicated, sums up exactly: by the sugarcane of same day harvesting by cutting
Broken to roll, the impurity such as juice removal soil, bacterium, fiber for pressing out, 18 mouthfuls of a chain of pots are with small fire infusion, by squeezing the juice, opening
It steeps, catches up with water, filters, shaking wooden dipper, making processes, the different pots such as husky, molding and carry different tasks, after " five to squeeze three filters two floating
One is heavy ", after about 10-12 hour, brown sugar can be scooped into mould, cooling and shaping.
Traditional handicraft makes brown sugar usually at 126 DEG C；Labile natural folic acid, amino under hot conditions can not be retained
Acid, vitamins and other nutritious components.
Summary of the invention
Technical problem to be solved by the invention is to provide one kind can be improved heat conversion, accelerates rising volatilization
Ancient method brown sugar tanning technique.
The technical solution adopted by the present invention to solve the technical problems is: a kind of Gu method brown sugar tanning technique, including following
Step:
S1, sugarcane material is pre-processed；
S2, cane milling；
By the continuous squeezing of pretreated sugarcane material；It is squeezed the juice；
S3, cane juice clarification；
Lime is added into juicing, squeezing the juice with the mass percent of lime is 900~1100: 1；Then static 0.8 to 2 is small
When, and controlling pH value is 7-7.4；Then it is filtered by crocus cloth；
S4, evaporation and concentration is concentrated；
By the syrup being obtained by filtration in S3 step carry out heating evaporation, 80 DEG C to 90 DEG C of heating temperature；Heating time 1 to
2h；
S5, sugar is boiled in batches；
The syrup of concentration is boiled into sugar in batches in saucepan, using nature graining knot sand, wooden dipper is continuously shaken, liquid glucose is kept not glue
Pot；Until obtaining massecuite；
S6, sanding molding；
Massecuite obtained in step S5 is put in pot to container, stir further stimulation crystal nucleation and grows up,
Moisture is dispersed simultaneously, forms the brown sugar of powdery；
S7, weighing dress packet；
It will weigh by the brown sugar of cooling air-drying, in storage box.
Further, sugarcane material is squeezed by increasing dawn three roller sugar-cane press of board in step s 2.
Preferably, heating evaporation is carried out to syrup by the device that sugarcane moisture rapidly and efficiently evaporates in step s 4；
The device that the sugarcane moisture rapidly and efficiently evaporates includes heating kettle bottom, heating cylinder and circulating pump；
The heating cylinder is mounted on above heating kettle bottom, and heating cylinder lower end and the sealing of heating kettle bottom cooperate；It is described
The side of heating cylinder bottom is provided with catheter；Described catheter one end extends to heating kettle bottom center, and the other end extends
Heating cylinder；
It is provided with the first two position three-way valve between described catheter one end and the inlet of circulating pump, described one or two three
Port valve is connected with inlet tube；
The liquid outlet of the circulating pump is provided with the second two position three-way valve；Second two position three-way valve is connected with out liquid
Pipe；
The one outlet of second two position three-way valve is provided with delivery pipe；The delivery pipe extends to the top of heating cylinder
Portion, one end that the delivery pipe extends to the top of heating cylinder are provided with liquid distributor；The liquid distributor is located at cartridge heater
The surface of body.
Further, the temperature for boiling sugar in step s 5 is 100 DEG C to 108 DEG C.
Further, support frame is provided at the top of the cylinder；Mixer drive is provided on support frame as described above；
The central location of the cylinder is provided with stirring rod；Stirring blade is provided on the stirring rod；The stirring rod
It is driven and cooperates with mixer drive, and driven and rotated by mixer drive.
Further, the liquid distributor, the liquid distributor including annular, the liquid distributor lower section are provided with circumferentially uniformly
The liquid distribution sprayer of distribution.
Further, muff is provided on the outside of the cylinder.
Preferably, the muff uses foam thermal insulation set.
Preferably, the mixer drive uses decelerating motor；The circulating pump uses motor driven.
The beneficial effects of the present invention are: a kind of ancient method brown sugar tanning technique of the present invention, it can be by more mouthfuls of pots early period
Tool concentration is changed to imitative boiler principle of heating, by carrying out heating evaporation in step s 4,80 DEG C to 90 DEG C of heating temperature；When heating
Between 1 to 2h；Accelerate rising volatilization, can easily control temperature, realize rapid concentration, simplified operation is saved artificial；Can have
Work and 300% or more output efficiency is turned up in effect；Then, concentrated syrup is directly entered to the final program for receiving slurry；This
Program can also blow wet process using roller pot aerating stream and improve；After improvement theoretically can with precise control of temperature, and
Natural folic acid, amino acid, the decomposition of vitamins and other nutritious components can be reduced；It realizes to control and stablizes color and mouthfeel.
Detailed description of the invention
Fig. 1 is the flow chart that the middle ancient times of embodiment of the present invention method brown sugar boils technique；
Fig. 2 is the perspective view of the device rapidly and efficiently evaporated in the embodiment of the present invention for sugarcane moisture；
Fig. 3 is the top view of the device rapidly and efficiently evaporated in the embodiment of the present invention for sugarcane moisture；
Fig. 4 is the structural schematic diagram of the device rapidly and efficiently evaporated in the embodiment of the present invention for sugarcane moisture；
Fig. 5 is the partial enlarged view of A in Fig. 4；
It is indicated in figure: 1- heating cylinder, 2- heating kettle bottom, 3- muff, 4- support frame, 5- mixer drive, 6- cloth
Liquid device, 61- water distribution head, 7- stirring rod, 71- stirring blade, 8- circulating pump, the first two position three-way valve of 9-, the first branch pipe of 91-,
92- inlet tube, the second two position three-way valve of 10-, 101- outlet tube, the second inlet tube of 102-, 11- delivery pipe, 12- catheter,
13- boss, 14- motor.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
As shown in Figure 1, a kind of ancient method brown sugar tanning technique of the present invention, comprising the following steps:
S1, sugarcane material is pre-processed；
S2, cane milling；
By the continuous squeezing of pretreated sugarcane material；It is squeezed the juice；
S3, cane juice clarification；
Lime is added into juicing, squeezing the juice with the mass percent of lime is 900~1100: 1；Then static 0.8 to 2 is small
When, and controlling pH value is 7-7.4；Then it is filtered by crocus cloth；
S4, evaporation and concentration is concentrated；
By the syrup being obtained by filtration in S3 step carry out heating evaporation, 80 DEG C to 90 DEG C of heating temperature；Heating time 1 to
2h；
S5, sugar is boiled in batches；
The syrup of concentration is boiled into sugar in batches in saucepan, using nature graining knot sand, wooden dipper is continuously shaken, liquid glucose is kept not glue
Pot；Until obtaining massecuite；
S6, sanding molding；
Massecuite obtained in step S5 is put in pot to container, stir further stimulation crystal nucleation and grows up,
Moisture is dispersed simultaneously, forms the brown sugar of powdery；
S7, weighing dress packet；
It will weigh by the brown sugar of cooling air-drying, in storage box.
Preferably, sugarcane material is squeezed by increasing dawn three roller sugar-cane press of board in step s 2.
Further, the temperature for boiling sugar in step s 5 is 100 DEG C to 108 DEG C.
Preferably, heating evaporation is carried out to syrup by the device that sugarcane moisture rapidly and efficiently evaporates in step s 4；Institute
Stating the device that sugarcane moisture rapidly and efficiently evaporates includes heating kettle bottom 2, heating cylinder 1 and circulating pump 8；
The heating cylinder 1 is mounted on 2 top of heating kettle bottom, and 1 lower end of heating cylinder and the sealing of heating kettle bottom 2 cooperate；
The side of 1 bottom of heating cylinder is provided with catheter 12；Described 12 one end of catheter extends to 2 center of heating kettle bottom, separately
Extend heating cylinder 1 in one end；
It is provided with the first two position three-way valve 9 between described 12 one end of catheter and the inlet of circulating pump 8, the described 1st
Position three-way valve 9 is connected with inlet tube 92；
The liquid outlet of the circulating pump 8 is provided with the second two position three-way valve 10；Second two position three-way valve 10 is connected with
Outlet tube 101；
The one outlet of second two position three-way valve 10 is provided with delivery pipe 11；The delivery pipe 11 extends to cartridge heater
The one end at the top of body 1, the top that the delivery pipe 11 extends to heating cylinder 1 is provided with liquid distributor 6；The cloth liquid dress
Set 6 surfaces for being located at heating cylinder 1.
Specifically, having for first two position three-way valve 9 and is connected with catheter at first branch pipe 91, inlet tube 92
12.Second two position three-way valve 10 has the second inlet tube 102, outlet tube 101 and is connected with delivery pipe 11.Specifically,
It is provided with temperature sensor in heating cylinder 1, consequently facilitating the heating temperature in real-time monitoring heating cylinder 1, adds convenient for adjusting
Hot temperature.
In the process of work, it is connected to the first branch pipe 91 of the first two position three-way valve 9 with inlet tube 92；
And the second inlet tube 102 of the second two position three-way valve 10 is connected to delivery pipe 11；Then in inlet tube 92
Upper connection sucrose mix juice delivery conduit starts circulating pump 8, so that sucrose mix juice is sent in heating cylinder 1 by circulating pump 8；When
Sucrose mix juice adds after the completion of feeding；
So that the first branch pipe 91 of the first two position three-way valve 9 is connected to catheter 12；And make the second two position three-way valve
10 the second inlet tube 102 is connected to delivery pipe 11；Heating kettle bottom 2 is heated simultaneously, so that in heating cylinder 1
Sucrose mix juice circulates, and the moisture of sucrose mix juice is by thermal evaporation；To complete the heating evaporation concentration of sucrose mix juice, sugar is improved
Dense DEG C of slurry.
After the completion of concentration, so that the first branch pipe 91 of the first two position three-way valve 9 is connected to catheter 12；And make second
Second inlet tube 102 of two position three-way valve 10 is connected to outlet tube 101；To which syrup be discharged.
In conclusion the sucrose mix juice after clarification can be focused on heating by the device that above-mentioned sugarcane moisture rapidly and efficiently evaporates
Heating evaporation is carried out in cylinder, and sucrose mix juice circulation, Neng Gouti when carrying out heating evaporation are enabled to by circulating pump
The efficiency of high heating evaporation moisture.Therefore, the device that lid sugarcane moisture rapidly and efficiently evaporates can be disposably by most of moisture
Evaporation removes, and improves dense DEG C of syrup to advantageously reduce the dress rapidly and efficiently evaporated for sugarcane moisture for boiling the sugared time
It sets.
For the ease of improving heating evaporation efficiency, further, the top of the cylinder 1 is provided with support frame 4；The branch
Mixer drive 5 is provided on support 4；
The central location of the cylinder 1 is provided with stirring rod 7；Stirring blade 71 is provided on the stirring rod 7；It is described to stir
It mixes bar 7 and the transmission of mixer drive 5 cooperates, and pass through the driving rotation of mixer drive 5.
For the ease of circulation of the syrup in cylinder 1, further, the liquid distributor 6, the liquid distributor including annular,
It is provided with circumferentially equally distributed cloth liquid head 61 below the liquid distributor, is provided with spray nozzle on the fluid infusion head 61.
In order to improve evaporation efficiency, further, the outside of the cylinder 1 is provided with muff 3.
In order to reduce cost, it is preferred that the muff 3 uses foam thermal insulation set.For the ease of control, cost is reduced,
Preferably, the mixer drive 5 uses decelerating motor；The circulating pump 8 is driven using motor 14.
Embodiment 1
Obtained data are as follows:
Embodiment 2
Obtained data:
Embodiment 3
Obtained data:
Embodiment 4
Obtained data:
Embodiment 5
Obtained data:
Embodiment 6
Obtained data:
Comparative example
Brown sugar is prepared using traditional brown sugar preparation method；It will be rolled when sugarcane by chopping, the juice removal pressed out
The impurity such as soil, bacterium, fiber；Then, 18 mouthfuls of a chain of pots are with small fire infusion, through opening bubble, catch up with water, filter, shake wooden dipper, beat sand,
Molding；18 mouthfuls of different pots of a chain of pot carry different tasks, after " five, which squeeze three filters two floating one, sinks ", wherein boiling sugar about 10-
After 12 hours, brown sugar can be scooped into mould, be cooled and shaped.The temperature wherein boiled when sugar shakes wooden dipper is 126 DEG C or so.
Therefore, traditional handicraft production brown sugar usually carries out boiling sugar at 126 DEG C；Labile day under hot conditions can not be retained
Right folic acid (90 DEG C of decomposition), amino acid, vitamins and other nutritious components.
As can be seen that ancient method brown sugar tanning technique described herein, sugaring temperature from above-described embodiment and comparative example
It spends lower, and dewatered time, reduction in evaporation sucrose mix juice can be shortened by way of concentrating heating evaporation and boil sugar
Time, so as to effectively improve production, efficiency, and reduce natural folic acid, amino acid, vitamins and other nutritious components
It decomposes.
Claims (9)
1. a kind of Gu method brown sugar tanning technique, which comprises the following steps:
S1, sugarcane material is pre-processed；
S2, cane milling；
By the continuous squeezing of pretreated sugarcane material；It is squeezed the juice；
S3, cane juice clarification；
Lime is added into juicing, squeezing the juice with the mass percent of lime is 900~1100: 1；Then static 0.8 to 2 hour,
And controlling pH value is 7-7.4；Then it is filtered by crocus cloth；
S4, evaporation and concentration is concentrated；
By the syrup being obtained by filtration in S3 step carry out heating evaporation, 80 DEG C to 90 DEG C of heating temperature；Heating time 1 is to 2h；
S5, sugar is boiled in batches；
The syrup of concentration is boiled into sugar in batches in saucepan, using nature graining knot sand, wooden dipper is continuously shaken, keeps liquid glucose non-stick pan；
Until obtaining massecuite；
S6, sanding molding；
Massecuite obtained in step S5 is put in pot to container, stir further stimulation crystal nucleation and grows up, simultaneously
Moisture is dispersed, the brown sugar of powdery is formed；
S7, weighing dress packet；
It will weigh by the brown sugar of cooling air-drying, in storage box.
2. a kind of ancient method brown sugar tanning technique according to claim 1, it is characterised in that: in step s 2 by increasing dawn board
Three roller sugar-cane presses, squeeze sugarcane material.
3. a kind of ancient method brown sugar tanning technique according to claim 1, it is characterised in that: pass through sugarcane water in step s 4
The device rapidly and efficiently evaporated is divided to carry out heating evaporation to syrup；
The device that the sugarcane moisture rapidly and efficiently evaporates includes heating kettle bottom (2), heating cylinder (1) and circulating pump (8)；
The heating cylinder (1) is mounted on above heating kettle bottom (2), and heating cylinder (1) lower end is matched with heating kettle bottom (2) sealing
It closes；The side of heating cylinder (1) bottom is provided with catheter (12)；Described catheter (12) one end extends to heating kettle bottom
(2) central, the other end extends heating cylinder (1)；
It is provided with the first two position three-way valve (9) between described catheter (12) one end and the inlet of circulating pump (8), described first
Two position three-way valve (9) is connected with inlet tube (92)；
The liquid outlet of the circulating pump (8) is provided with the second two position three-way valve (10)；Second two position three-way valve (10) connection
There are outlet tube (101)；
The one outlet of second two position three-way valve (10) is provided with delivery pipe (11)；The delivery pipe (11) extends to heating
The one end at the top of cylinder (1), the top that the delivery pipe (11) extends to heating cylinder (1) is provided with liquid distributor (6)；Institute
State the surface that liquid distributor (6) is located at heating cylinder (1).
4. a kind of ancient method brown sugar tanning technique according to claim 3, it is characterised in that: boil the temperature of sugar in step s 5
It is 100 DEG C to 110 DEG C.
5. a kind of ancient method brown sugar tanning technique according to claim 3, it is characterised in that: set at the top of the cylinder (1)
It is equipped with support frame (4)；Mixer drive (5) are provided on support frame as described above (4)；
The central location of the cylinder (1) is provided with stirring rod (7)；Stirring blade (71) are provided on the stirring rod (7)；Institute
It states stirring rod (7) and mixer drive (5) transmission to cooperate, and passes through mixer drive (5) driving rotation.
6. a kind of ancient method brown sugar tanning technique according to claim 5, it is characterised in that: the liquid distributor (6), including
The liquid distributor of annular, the liquid distributor lower section are provided with circumferentially equally distributed liquid distribution sprayer (61), the fluid infusion head (61)
On be provided with spray nozzle.
7. a kind of ancient method brown sugar tanning technique according to claim 5, it is characterised in that: set on the outside of the cylinder (1)
It is equipped with muff (3).
8. a kind of ancient method brown sugar tanning technique according to claim 5, it is characterised in that: the muff (3) is using bubble
Foam muff.
9. a kind of ancient method brown sugar tanning technique according to claim 5, it is characterised in that: the mixer drive (5)
Using decelerating motor；The circulating pump (8) is driven using motor (14).
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| CN111187864A (en) * | 2020-01-16 | 2020-05-22 | 上海雄厚机械制造有限公司 | Brown sugar production line |
| CN112029912A (en) * | 2020-09-17 | 2020-12-04 | 宜章县丰乐古方红糖有限公司 | Brown sugar making process combining ancient method with modern method |
| CN112575126A (en) * | 2020-11-18 | 2021-03-30 | 武汉点溪园生态景观发展有限公司 | Old brown sugar boiling process with improved heat conversion rate |
| CN112646936A (en) * | 2020-11-18 | 2021-04-13 | 武汉点溪园生态景观发展有限公司 | Brown sugar prepared by ancient method and preparation method thereof |
| CN115104710A (en) * | 2022-06-23 | 2022-09-27 | 张全权 | Instant egg brown sugar and production device and production method thereof |
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| CN112575126A (en) * | 2020-11-18 | 2021-03-30 | 武汉点溪园生态景观发展有限公司 | Old brown sugar boiling process with improved heat conversion rate |
| CN112646936A (en) * | 2020-11-18 | 2021-04-13 | 武汉点溪园生态景观发展有限公司 | Brown sugar prepared by ancient method and preparation method thereof |
| CN115104710A (en) * | 2022-06-23 | 2022-09-27 | 张全权 | Instant egg brown sugar and production device and production method thereof |
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Application publication date: 20191112 |
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