CN110434997B - Form stripping machine with automatic form stripping function - Google Patents
Form stripping machine with automatic form stripping function Download PDFInfo
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- CN110434997B CN110434997B CN201910682782.4A CN201910682782A CN110434997B CN 110434997 B CN110434997 B CN 110434997B CN 201910682782 A CN201910682782 A CN 201910682782A CN 110434997 B CN110434997 B CN 110434997B
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- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 230000007306 turnover Effects 0.000 claims description 18
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- 238000007906 compression Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000013016 damping Methods 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 5
- 239000010720 hydraulic oil Substances 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims 2
- 238000000429 assembly Methods 0.000 claims 2
- 230000035939 shock Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 12
- 230000033001 locomotion Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 5
- 239000004568 cement Substances 0.000 description 3
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- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
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- 238000000034 method Methods 0.000 description 2
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- 230000003044 adaptive effect Effects 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a die stripping machine with an automatic die stripping function, which comprises an operation table, a track and a die carriage, wherein the track is arranged on one side of the operation table, the die Che An is arranged on the track and positioned on the same horizontal position as the operation table, a lifting die stripping mechanism is arranged on the operation table and positioned above the track, an auxiliary dragging mechanism is arranged on one side of the lifting die stripping mechanism, and a wallboard overturning mechanism is arranged on one side of the operation table.
Description
Technical Field
The invention relates to the technical field of light wallboard form removal, in particular to a form removal machine with an automatic form removal function.
Background
The light wallboard machine is a device production machine for producing light wallboard in a professional way. The product has the advantages of smooth surface and high compactness, and really realizes the industrial assembly line production of the novel building partition wall board. Greatly reduces the labor intensity of production workers, thoroughly changes the defects of the traditional vertical die and the traditional top die casting, such as: the mold is large in usage amount and low in turnover rate; electric heating or steam heating is needed; the lightweight wallboard machine mainly uses lightweight aggregate (expanded perlite, ceramsite, shale, EPS particles, volcanic ash and the like), cementing materials (cement, gypsum, magnesite cement and the like), filling materials (fly ash, slag, plant fibers, tailings, construction wastes and the like) and reinforcing materials (glass fibers, steel wires, plastic steel and the like) as the product types are single. The main application is as follows: the wall is used for maintaining the inside and outside of the frame structure house.
In the prior art, the product is usually detached from the bottom die by manpower, a large amount of manpower resources are consumed by manual die detachment, the production efficiency is low, batch die detachment can not be carried out on produced wallboards in batches, and the production cost is increased.
Disclosure of Invention
The invention aims to solve the problems, and designs a form stripping machine with an automatic form stripping function, which solves the problems that in the prior art, the wallboard is usually dismounted from a bottom die manually, a large amount of manpower resources are consumed for manual form stripping, the production efficiency is low, batch form stripping cannot be performed on the produced wallboards in batches, and the production cost is increased.
The technical scheme of the invention for achieving the purpose is as follows: the utility model provides a mould removing machine with automatic mould removing, includes operation panel, track and mould car, the track is installed operation panel one side, mould Che An is located on the track and with the operation panel is located same horizontal position, installs on the operation panel over the lift type mould removing mechanism, and is located the track top, auxiliary dragging mechanism is installed to lift type mould removing mechanism one side, wallboard tilting mechanism is installed to operation panel one side;
The lifting type demolding mechanism comprises: the lifting control device comprises a fixing frame, a lifting adjusting structure and a grabbing control structure, wherein the fixing frame is arranged on the operating platform and is positioned above a track, the lifting adjusting structure is arranged in the fixing frame, and the grabbing control structure is arranged at one end of the lifting adjusting structure;
The auxiliary drag mechanism includes: the horizontal dragging structure is arranged on the fixing frame and is positioned on the upper side wall surface of the fixing frame, and the mechanical folding structure is arranged on the operating platform, is positioned below the fixing frame and corresponds to the wallboard overturning mechanism.
The lifting adjusting structure comprises a pair of lifting adjusting components with the same structure, wherein the lifting adjusting components are respectively arranged in the fixing frame, and the lifting adjusting components are respectively positioned on the front side wall surface and the rear side wall surface of the fixing frame and correspond to each other;
The lift adjustment assembly includes: the device comprises a first straight pin screw rod module, a pair of sliding rails and sliding blocks with the same structure, a pair of first hydraulic cylinders with the same structure and a mounting plate;
The first straight pin screw rod module is arranged on the inner side wall of the front wall surface of the fixing frame along the vertical direction, a pair of sliding rails are respectively arranged on two side positions of the first straight pin screw rod module, two ends of the sliding block are respectively sleeved with a pair of sliding rails and connected with the movable end of the first straight pin screw rod module, a pair of first hydraulic cylinders are arranged on the sliding block along the vertical direction, and the mounting plate is arranged on the movable end of the pair of first hydraulic cylinders.
The grabbing control structure comprises: a pair of second hydraulic cylinders with the same structure, a connecting plate and a pair of pneumatic clamping jaws with the same structure;
the pair of second pneumatic cylinders are respectively arranged on the side walls of the mounting plate along the horizontal direction, the connecting plate is arranged on the movable ends of the pair of second pneumatic cylinders, and the pair of pneumatic clamping jaws are respectively arranged on the side walls of the connecting plate along the horizontal direction.
The horizontal drag structure includes: the hydraulic lifting device comprises a pair of hydraulic push rods with the same structure, a pair of lifting rails with the same structure, a moving block, a pair of L-shaped rods with the same structure, a cross beam, a plurality of towbars with the same structure and a fixed assembly;
The pair of hydraulic push rods are arranged in the fixing frame along the horizontal direction and are positioned on the upper side wall surface of the fixing frame, the pair of hanging rails are respectively arranged on the pair of hydraulic push rods, two ends of the moving block are sleeved on the pair of hanging rails and are connected with movable ends of the pair of hydraulic push rods, the pair of L-shaped rods are respectively arranged on the lower end surface of the moving block, the cross beam is arranged on one end of the pair of L-shaped rods, the plurality of towing rods are respectively arranged on the lower side wall surface of the cross beam, and the fixing assembly is arranged between the cross beam and the plurality of towing rods.
The fixing assembly includes: the device comprises a fixed seat, a tripod and a plurality of cushion blocks with the same structure;
the fixing seat is arranged on the lower side wall surface of the cross beam and is connected with the upper end surface of the towing bar, the tripod is arranged on the cross beam and is connected with the side wall of the towing bar, and a plurality of cushion blocks are uniformly arranged on the side wall surface of the towing bar.
The mechanical gathering structure comprises: the hydraulic cylinder comprises a support frame, a hydraulic cylinder and a push plate;
The support frame is arranged on the operation table and is positioned below the fixing frame, the hydraulic oil cylinder is arranged on the support frame along the horizontal direction, the push plate is arranged on the movable end of the hydraulic oil cylinder, and the lower end face is attached to the operation table.
The wallboard tilting mechanism includes: a turnover structure and a compaction damping structure;
The turnover mechanism is arranged on the operation table and corresponds to the mechanical folding structure, and the compaction damping structure is arranged on the turnover structure.
The turnover structure comprises: the device comprises an auxiliary bracket, a rotating shaft, a pair of overturning frames with the same structure, a first servo motor and a transmission assembly;
A rectangular notch is formed in one side of the operating platform, the auxiliary support is arranged below the rectangular notch, the rotating shaft is arranged at the notch position, two ends of the rotating shaft are respectively and movably connected with the operating platform, the overturning frame is L-shaped, corner positions are respectively embedded in two ends of the rotating shaft and fixedly connected with the rotating shaft, the first servo motor is arranged below the operating platform, and the output end of the transmission assembly is connected with the rotating shaft, and the input end of the transmission assembly is connected with the driving end of the first servo motor.
The transmission assembly includes: the box body, the driving gear, the connecting shaft and the driven gear;
the box body is arranged on the auxiliary support and sleeved on the driving end of the first servo motor, the driving gear is embedded on the driving end of the first servo motor, the connecting shaft is arranged in the box body, one end of the connecting shaft extends out of the box body and is connected with the rotating shaft, and the driven gear is embedded on the connecting shaft and meshed with the driving gear.
The compaction damping structure comprises: two compression springs with the same structure and a pair of bearing plates with the same structure;
The two pairs of compression springs are respectively arranged on the inner side wall surfaces of the vertical plates of the pair of turnover frames, and the pair of bearing plates are respectively arranged on one ends of the two pairs of compression springs.
The mold stripping machine with the automatic mold stripping, which is manufactured by the technical scheme of the invention, is characterized in that the mold trolley is conveyed to the position of the operating platform through the track, the surrounding blocks around the mold trolley are removed through the lifting type mold stripping mechanism, the wallboards on the mold trolley are dragged to the operating platform by the auxiliary dragging mechanism, the wallboards are mechanically folded, the wallboards after being folded are turned in batches by the aid of the wallboard turning mechanism, and are transported through the forklift, so that the mold stripping machine is simple in structure and automatic and continuous, and the problems that in the prior art, the wallboards are usually removed manually from the bottom mold, a large amount of manpower resources are required for manual mold stripping, the production efficiency is low, the produced wallboards cannot be removed in batches, and the production cost is increased are solved.
Drawings
Fig. 1 is a schematic front view of a mold stripping machine with automatic mold stripping according to the present invention.
Fig. 2 is a schematic side view of the mold stripping machine with automatic mold stripping according to the present invention in fig. 1.
FIG. 3 is a schematic top view of a section of a mold stripping machine with automatic mold stripping according to the present invention.
Fig. 4 is a schematic diagram of a front view structure of a lifting type demolding mechanism of a demolding machine with automatic demolding in a working state.
Fig. 5 is a schematic view of a sectional structure of the B-B position of fig. 4 with an automatic mold stripping machine according to the present invention.
Fig. 6 is a schematic front view of an auxiliary dragging mechanism of an automatic mold stripping machine according to the present invention in a working state.
Fig. 7 is a schematic left-view structural diagram of fig. 6 with an automatic mold stripping machine according to the present invention.
FIG. 8 is a schematic top view of the mold stripping machine with automatic mold stripping according to the present invention in the C-C position of FIG. 6.
FIG. 9 is a schematic side view of the D-D position of the form stripper with automatic form stripping of FIG. 6 according to the present invention.
Fig. 10 is a schematic side view of a wall board turnover mechanism with an automatic mold-removing machine according to the present invention in a working state.
In the figure: 1-an operation table; 2-track; 3-mould vehicle; 4-fixing frames; 5-a first straight pin screw module; 6-sliding rails; 7-a slide block; 8-a first hydraulic cylinder; 9-mounting plates; 10-a second hydraulic cylinder; 11-connecting plates; 12-pneumatic clamping jaw; 13-a hydraulic push rod; 14-hanging rail; 15-moving blocks; a 16-L shaped rod; 17-a cross beam; 18-a towing bar; 19-a fixed seat; 20-tripod; 21-cushion blocks; 22-supporting frames; 23-a hydraulic cylinder; 24-pushing plate; 25-auxiliary brackets; 26-rotating shaft; 27-a roll-over stand; 28-a first servomotor; 29-a box body; 30-a drive gear; 31-connecting shaft; 32-a driven gear; 33-compressing a spring; 34-bearing plate.
Detailed Description
The invention is specifically described below with reference to the accompanying drawings, as shown in fig. 1-10, the mold stripping machine with automatic mold stripping comprises an operation table 1, a track 2 and a mold vehicle 3, wherein the track 2 is arranged on one side of the operation table 1, the mold vehicle 3 is arranged on the track 2 and positioned at the same horizontal position with the operation table 1, a lifting mold stripping mechanism is arranged on the operation table 1 and positioned above the track 2, an auxiliary dragging mechanism is arranged on one side of the lifting mold stripping mechanism, and a wallboard overturning mechanism is arranged on one side of the operation table 1; the lifting type demolding mechanism comprises: the device comprises a fixing frame 4, a lifting adjusting structure and a grabbing control structure, wherein the fixing frame 4 is arranged on an operation table 1 and is positioned above a track 2, the lifting adjusting structure is arranged in the fixing frame 4, and the grabbing control structure is arranged at one end of the lifting adjusting structure; the auxiliary drag mechanism includes: the structure is drawn in to the level, draw in the structure in the level and install on the mount 4, and be located on the upper side wall surface of mount 4, the structure is drawn in the level and install on the operation panel 1, and be located mount 4 below, and with wallboard tilting mechanism corresponds each other, the lift adjustment structure includes a pair of lift adjustment subassembly that the structure is the same, a pair of lift adjustment subassembly is installed respectively in the mount 4, a pair of lift adjustment subassembly is located respectively on the front and back both sides wall surface of mount 4, and corresponds each other, lift adjustment subassembly includes: the utility model provides a first straight pin lead screw module 5, a pair of slide rail 6, slider 7 that the structure is the same, a pair of first pneumatic cylinder 8 and mounting panel 9 that the structure is the same, first straight pin lead screw module 5 is installed along the vertical direction on the inside wall of mount 4 front wall, a pair of slide rail 6 is installed respectively on the both sides position of first straight pin lead screw module 5, slider 7 both ends suit respectively a pair of on slide rail 6, and with the movable end of first straight pin lead screw module 5 is connected, a pair of first pneumatic cylinder 8 is installed along the vertical direction on slider 7, mounting panel 9 is installed a pair of on the movable end of first pneumatic cylinder 8, snatch control structure includes: a pair of second pneumatic cylinders 10 that are the same in structure, connecting plate 11 and a pair of pneumatic clamping jaw 12 that are the same in structure, a pair of second pneumatic cylinders 10 are installed respectively along the horizontal direction on mounting panel 9 lateral wall, connecting plate 11 is installed a pair of on the movable end of second pneumatic cylinders 10, a pair of pneumatic clamping jaw 12 are installed respectively along the horizontal direction on connecting plate 11's lateral wall, horizontal dragging structure includes: the hydraulic pushing rod 13 with the same structure, the hanging rail 14 with the same structure, the moving block 15, the L-shaped rods 16 with the same structure, the cross beam 17, the plurality of hauling rods 18 with the same structure and the fixing component, the pair of hydraulic pushing rods 13 are arranged in the fixing frame 4 along the horizontal direction and are positioned on the upper side wall surface of the fixing frame 4, the pair of hanging rails 14 are respectively arranged on the two sides of the pair of hydraulic pushing rods 13, the two ends of the moving block 15 are sleeved on the pair of hanging rails 14 and are connected with the movable ends of the pair of hydraulic pushing rods 13, the pair of L-shaped rods 16 are respectively arranged on the lower end surfaces of the moving block 15, the cross beam 17 is arranged on one end of the pair of L-shaped rods 16, the plurality of hauling rods 18 are respectively arranged on the lower side wall surface of the cross beam 17, the fixing component is arranged between the cross beam 17 and the plurality of hauling rods 18, and the fixing component comprises: the fixing base 19, tripod 20 and a plurality of cushion blocks 21 that the structure is the same, the fixing base 19 is installed on the lower lateral wall face of crossbeam 17, and with the tow bar 18 up end is connected, the tripod 20 is installed on the crossbeam 17, and with the lateral wall of tow bar 18 is connected, a plurality of cushion blocks 21 evenly install on the inside wall face of tow bar 18, the mechanical structure of drawing in includes: support frame 22, hydraulic cylinder 23 and push pedal 24, support frame 22 install in on the operation panel 1 and be located mount 4 below, hydraulic cylinder 23 installs along the horizontal direction on support frame 22, push pedal 24 installs in hydraulic cylinder 23's activity is served, and the lower terminal surface with operation panel 1 laminates mutually, wallboard tilting mechanism includes: the turnover mechanism is arranged on the operation table 1 and corresponds to the mechanical folding structure, the pressing damping structure is arranged on the turnover structure, and the turnover structure comprises: the auxiliary stand 25, pivot 26, a pair of identical roll-over stand 27 of structure, first servo motor 28 and drive assembly, rectangular notch has been seted up to operation panel 1 one side, auxiliary stand 25 install in rectangular notch below, pivot 26 install in on the breach position and both ends respectively with operation panel 1 swing joint, a pair of roll-over stand 27 be L type and the corner position inlay respectively in on the both ends of pivot 26, and with pivot 26 fixed connection, first servo motor 28 installs in operation panel 1 below, the drive assembly output with pivot 26 is connected, the input with first servo motor 28's drive end is connected, drive assembly includes: the box 29, driving gear 30, connecting axle 31 and driven gear 32, the box 29 is installed on the auxiliary stand 25 and the suit in on the drive end of first servo motor 28, driving gear 30 inlay in on the drive end of first servo motor 28, connecting axle 31 install in the box 29 and one end stretches out to the box 29 outside, and with pivot 26 is connected, driven gear 32 inlay in on the connecting axle 31, and with driving gear 30 meshes, compress tightly shock-absorbing structure includes: two pairs of compression springs 33 with the same structure and a pair of bearing plates 34 with the same structure are respectively arranged on the inner side wall surfaces of the vertical plates of the overturning frame 27, and one pair of bearing plates 34 are respectively arranged on one ends of the two pairs of compression springs 33.
The characteristics of this embodiment are, including operation panel 1, track 2 and mould car 3, track 2 installs in operation panel 1 one side, and mould car 3 install on track 2, and lie in same horizontal position with operation panel 1, install over-and-under type form removal mechanism on the operation panel 1, and lie in track 2 top, auxiliary dragging mechanism has been installed to over-and-under type form removal mechanism one side, and wallboard tilting mechanism has been installed to operation panel 1 one side, and over-and-under type form removal mechanism includes: mount 4, lift adjustment structure and snatch control structure, mount 4 install on operation panel 1, and lie in track 2 top, lift adjustment structure installs in mount 4, snatch control structure and install on lift adjustment structure one end, supplementary drive mechanism includes: the horizontal dragging structure is arranged on the fixed frame 4 and is positioned on the upper side wall surface of the fixed frame 4, and the mechanical folding structure is arranged on the operating platform 1, is positioned below the fixed frame 4 and corresponds to the wallboard overturning mechanism; this possess automatic form removal machine of form removal, reach the operation panel position with the mould car through the guide rail, it demolishs to enclose around the mould car through over-and-under type form removal mechanism, and cooperate the wallboard on the auxiliary drive mechanism mould car to drag to the operation panel, and carry out machinery to the wallboard and draw in, cooperate wallboard tilting mechanism to carry out the batch upset to the wallboard after drawing in simultaneously, and transport, and a structure is simple, automatic succession, in having solved prior art, the dismantlement of wallboard from the die block is usually carried out through the manual work, manual work form removal needs to consume a large amount of manpower resources, and production efficiency is lower, can not carry out batch form removal to the wallboard of production, problem that manufacturing cost increases.
The following are the types of some of the electrical components mentioned in this case;
The first straight pin screw rod module: the linear module sliding table of the BO-126 type lead screw guide rail produced by Shenzhen Boao automation equipment limited company is referred to, and the linear guide rail is also called a sliding rail, a linear guide rail and a linear sliding rail, is used for a linear reciprocating motion occasion, has higher rated load than a linear bearing, can bear certain torque, and can realize high-precision linear motion under the condition of high load.
A first hydraulic cylinder: referring to an HSG light-duty electric hydraulic cylinder manufactured by a mountain image force hydraulic source manufacturer in Dongguan city, the hydraulic cylinder is a hydraulic executing element which converts hydraulic energy into mechanical energy and does linear reciprocating motion. The device has simple structure and reliable operation. When it is used to realize reciprocating motion, it can eliminate speed reducer, and has no transmission clearance and smooth motion, so that it can be widely used in hydraulic systems of various machines. The output force of the hydraulic cylinder is in direct proportion to the effective area of the piston and the pressure difference between two sides of the effective area of the piston; the hydraulic cylinder basically consists of a cylinder barrel, a cylinder cover, a piston rod, a sealing device, a buffer device and an exhaust device. The buffer device and the exhaust device are necessary for other devices depending on the specific application.
And a second hydraulic cylinder: referring to an HOB63 type pull rod hydraulic cylinder produced by the hydraulic fitting line of the small house Bu Senwei in Dongguan city, the hydraulic cylinder is a hydraulic actuating element which converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swinging motion). The device has simple structure and reliable operation. When it is used to realize reciprocating motion, it can eliminate speed reducer, and has no transmission clearance and smooth motion, so that it can be widely used in hydraulic systems of various machines. The output force of the hydraulic cylinder is in direct proportion to the effective area of the piston and the pressure difference between two sides of the effective area of the piston; the hydraulic cylinder basically consists of a cylinder barrel, a cylinder cover, a piston rod, a sealing device, a buffer device and an exhaust device. The buffer device and the exhaust device are dependent on the specific application occasion, and other devices are indispensable
Pneumatic clamping jaw: the MHZ2 series air claw produced by Shenzhen Yushi precision science and technology Co., ltd comprises a sliding table and a guide rail, wherein the guide rail is arranged on an air cylinder, the sliding table can move along the guide rail on the air cylinder, the side wall of the sliding table is provided with a groove for accommodating balls, the balls are placed in the groove, the sliding table is connected with the guide rail through the balls, and the front end and the rear end of the sliding table are respectively provided with a baffle. The ball movement mode is adopted, so that the friction force of the air claw is small, and the service life of the air claw is prolonged.
Hydraulic push rod: referring to HSLL-1500/3000 electric hydraulic push rod produced by Hongshan hydraulic machine and tool factory in De Town of Texas, the electric hydraulic push rod is suitable for linear (or reciprocating rotation by a certain angle) movement requiring re-pushing and pulling, can also be used in places needing to rise, fall or clamp work pieces, and can be used for centralized or program control in long-distance high-altitude and dangerous areas. Is widely applied to the departments of metallurgy, mine, coal, electric power, machinery, grain, cement, chemical industry, water conservancy, transportation and the like, is a universal power source.
And (3) a hydraulic oil cylinder: reference is made to RR-series hydraulic jacks manufactured by the tympany hydraulic machinery company, thai city.
A first servo motor: reference is made to an HF-SN302J-S100 type servo motor manufactured by shanghai-neen automation technology limited company, the servo motor is an engine for controlling mechanical elements to operate in a servo system, is an auxiliary motor indirect speed changing device, the servo motor can control speed, position accuracy is very accurate, voltage signals can be converted into torque and rotating speed to drive a control object, the rotating speed of a rotor of the servo motor is controlled by input signals and can quickly react, and the servo motor is used as an executing element in an automatic control system, has the characteristics of small electromechanical time constant, high linearity, starting voltage and the like, and can convert received electric signals into angular displacement or angular speed output on a motor shaft.
The following is a description of the shape and materials of parts in the present case;
An operation table: a rectangular platform made of Q235 material is adopted, and a rectangular notch is formed in the rectangular platform and used for overturning the wallboard.
Fixing frame: the Q235 portal frame structure is used for fixing the equipment main body and each mechanism.
And (2) mounting plate: and a Q235 rectangular plate is used for fixedly mounting the second hydraulic cylinder.
And (3) connecting a plate: and a Q235 rectangular plate is used for fixedly connecting the pneumatic clamping jaw.
A trawl rod: the Q235 rectangular strip-shaped structure is used for directly dragging the wallboard.
The fixing base is as follows: and a Q235 rectangular structure is adopted for fixing the connection between the towing bar and the cross beam.
A supporting frame: the Q235 trapezoid structure is used for fixedly supporting the hydraulic cylinder and carrying out mechanical folding work of the wallboard.
Auxiliary support: and a Q235 rectangular frame structure is adopted and is used for supporting the roll-over stand.
Roll-over stand: adopt Q235 material L type panel for overturn to the wallboard after drawing in, be convenient for transport.
Bearing plate: and a Q235 rectangular plate is used for bearing the pressure of the wall plate after overturning.
All electric components in the scheme are connected with an adaptive power supply through wires by a person skilled in the art, and an appropriate controller is selected according to actual conditions so as to meet control requirements, specific connection and control sequences, and the electric connection is completed by referring to the following working principles in the working sequence among the electric components, wherein the detailed connection means are known in the art, and the following main description of the working principles and processes is omitted from the description of electric control.
Examples: as can be seen from fig. 1 to 10 of the specification, the scheme includes an operation table 1, a track 2 and a mold vehicle 3, wherein the position relationship and the connection relationship are as follows, the track 2 is arranged on one side of the operation table 1, the mold vehicle 3 is arranged on the track 2 and is positioned at the same horizontal position as the operation table 1, a lifting mold removing mechanism is arranged on the operation table 1 and is positioned above the track 2, an auxiliary dragging mechanism is arranged on one side of the lifting mold removing mechanism, a wallboard overturning mechanism is arranged on one side of the operation table 1, and the lifting mold removing mechanism comprises: mount 4, lift adjustment structure and snatch control structure, its positional relationship and relation of connection are as follows, and mount 4 is installed on operation panel 1, and is located track 2 top, and lift adjustment structure installs in mount 4, snatchs control structure and installs on lift adjustment structure one end, and above-mentioned auxiliary drive mechanism includes: the horizontal dragging structure is arranged on the fixing frame 4 and is positioned on the upper side wall surface of the fixing frame 4, the mechanical folding structure is arranged on the operating platform 1, is positioned below the fixing frame 4 and corresponds to the wallboard overturning mechanism, when the mechanical folding structure is used, the die car 3 is sent to the position of the operating platform 1 through the track 2, the surrounding blocks around the die car 3 are lifted upwards after being picked up through the lifting type die stripping mechanism, the wallboard on the die car 3 is dragged to the operating platform 1 by being matched with the auxiliary dragging mechanism, the wallboard board is folded mechanically, and meanwhile, the folded wallboard is overturned in batches by being matched with the wallboard overturning mechanism, and is transported through a forklift, so the mechanical folding structure is simple and automatic and continuous;
As can be seen from fig. 1 to 5 of the specification, when the device is used, a fastening bolt on the die car 3 is manually removed, the die car 3 is sent to one side of the operation table 1 through the track 2, the movable end of the first straight pin screw rod module 5 is controlled to move downwards, the sliding block 7 is driven to move downwards along the pair of sliding rails 6, meanwhile, the movable end of the first hydraulic cylinder 8 is started to expand, the mounting plate 9 on the movable end of the first hydraulic cylinder 8 is pushed to move downwards, the grabbing control structure on one side of the mounting plate 9 is right at the center of a fence on the die car 3, the movable end of the second hydraulic cylinder 10 on the mounting plate 9 is controlled to expand, the connecting plate 11 on the movable end of the second hydraulic cylinder 10 is controlled to move inwards, meanwhile, the pneumatic clamping jaw 12 on the connecting plate 11 is controlled to grab the fence, then the movable end of the first hydraulic cylinder 8 is controlled to shrink, the fence is lifted upwards, and the movable end of the first straight pin screw rod module 5 is controlled to move upwards, and the fence is lifted into the fixing frame 4;
As can be seen from fig. 1 to 8 of the specification, after the enclosure on the mould car 3 is lifted, the movable end of the hydraulic push rod 13 on the fixing frame 4 is controlled to shrink, the movable block 15 on the movable end of the hydraulic push rod 13 is driven to slide to the right under the limiting action of the pair of lifting rails 14, the cross beam 17 on the lower side wall surface of the L-shaped rod 16 on the lower end surface of the movable block 15 is driven to move to the right, the towing bar 18 on the lower side wall surface of the cross beam 17 drags the wallboard on the mould car 3 to the right, the wallboard is dragged to the operation table 1, meanwhile, the connection between the towing bar 18 and the cross beam 17 is fastened under the action of the tripod 20 and the fixing seat 19, then the movable end of the hydraulic push rod 13 is controlled to expand, the towing bar 18 is pushed to reset to the left, the movable end of the hydraulic cylinder 23 is controlled to expand, the push plate 24 on the movable end of the hydraulic cylinder 23 is pushed to move, the wallboard on the operation table 1 is pushed, the wallboard is mechanically gathered, and after the wallboard is gathered, the movable end of the hydraulic cylinder 23 is controlled to shrink, and the push plate 24 is reset;
As can be seen from fig. 1 to 10 of the specification, when the wallboard is mechanically folded and then pushed onto the turnover frame 27 on the operation table 1, the first servo motor 28 at the lower side of the operation table 1 is started, the driving end of the first servo motor 28 is controlled to rotate 90 ° anticlockwise, the driving gear 30 in the box 29 connected with the first servo motor 28 is driven to rotate anticlockwise, the driving gear 30 rotates, the driven gear 32 on the connecting shaft 31 meshed with the driving gear 30 is driven to rotate clockwise, and further the rotation of the connecting shaft 31 is realized, so that the rotating shaft 26 on one end of the connecting shaft 31 is controlled to rotate 90 ° clockwise, the turnover frame 27 is turned over, the folded wallboard is turned over for 90 ° in the turning process, the wallboard applies pressure to the bearing plate 34, the compression spring 33 is contracted, the wallboard is damped, meanwhile, the auxiliary support is matched with the auxiliary support frame 25, the turned wallboard is transported by the driving gear 30 can be controlled to rotate 90 ° clockwise, the turnover frame 27 is reset, and the next die of the die 3 can be removed.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.
Claims (10)
1. The utility model provides a mould removing machine with automatic mould removing, includes operation panel (1), track (2) and mould car (3), its characterized in that, track (2) are installed operation panel (1) one side, mould car (3) are installed on track (2) and with operation panel (1) are located same horizontal position, install over-and-under type mould removing mechanism on operation panel (1) and be located track (2) top, auxiliary dragging mechanism is installed to over-and-under type mould removing mechanism one side, wallboard tilting mechanism is installed to operation panel (1) one side;
The lifting type demolding mechanism comprises: the device comprises a fixing frame (4), a lifting adjusting structure and a grabbing control structure, wherein the fixing frame (4) is arranged on the operating platform (1) and is positioned above the track (2), the lifting adjusting structure is arranged in the fixing frame (4), and the grabbing control structure is arranged at one end of the lifting adjusting structure;
The auxiliary drag mechanism includes: the horizontal dragging structure is arranged on the fixing frame (4) and is located on the upper side wall surface of the fixing frame (4), and the mechanical folding structure is arranged on the operating platform (1) and is located below the fixing frame (4) and corresponds to the wallboard overturning mechanism.
2. The form stripper with automatic form stripping of claim 1, wherein the lift adjustment structure comprises: the lifting adjusting assemblies are respectively arranged in the fixing frame (4), and the lifting adjusting assemblies are respectively positioned on the front side wall surface and the rear side wall surface of the fixing frame (4) and correspond to each other;
The lift adjustment assembly includes: the device comprises a first straight pin screw rod module (5), a pair of sliding rails (6) with the same structure, a sliding block (7), a pair of first hydraulic cylinders (8) with the same structure and a mounting plate (9);
The utility model discloses a movable hydraulic cylinder, including fixing frame (4) and slider (8), including slider (7), first straight pin lead screw module (5) are installed along the vertical direction on the inside wall of mount (4) front wall, a pair of slide rail (6) are installed respectively on the both sides position of first straight pin lead screw module (5), slider (7) both ends suit respectively a pair of on slide rail (6), and with the movable end of first straight pin lead screw module (5) is connected, a pair of first pneumatic cylinder (8) are installed along the vertical direction on slider (7), mounting panel (9) are installed a pair of on the movable end of first pneumatic cylinder (8).
3. The form stripper with automatic form stripping of claim 2, wherein the grasp control structure comprises: a pair of second hydraulic cylinders (10) with the same structure, a connecting plate (11) and a pair of pneumatic clamping jaws (12) with the same structure;
The pair of second hydraulic cylinders (10) are respectively arranged on the side walls of the mounting plate (9) along the horizontal direction, the connecting plate (11) is arranged on the movable ends of the pair of second hydraulic cylinders (10), and the pair of pneumatic clamping jaws (12) are respectively arranged on the side walls of the connecting plate (11) along the horizontal direction.
4. The form stripper with automatic form stripping of claim 1, wherein the horizontal drag structure comprises: the hydraulic lifting device comprises a pair of hydraulic push rods (13) with the same structure, a pair of lifting rails (14) with the same structure, a moving block (15), a pair of L-shaped rods (16) with the same structure, a cross beam (17), a plurality of towing rods (18) with the same structure and a fixing assembly;
The pair of hydraulic push rods (13) are arranged in the fixing frame (4) along the horizontal direction and are positioned on the upper side wall surface of the fixing frame (4), the pair of hanging rails (14) are respectively arranged on the pair of hydraulic push rods (13), two ends of the moving block (15) are sleeved on the pair of hanging rails (14) and are connected with the movable ends of the pair of hydraulic push rods (13), the pair of L-shaped rods (16) are respectively arranged on the lower end surface of the moving block (15), the cross beam (17) is arranged on one end of the pair of L-shaped rods (16), a plurality of towing bars (18) are respectively arranged on the lower side wall surface of the cross beam (17), and the fixing assembly is arranged between the cross beam (17) and the plurality of towing bars (18).
5. The form stripper with automatic form stripping of claim 4, wherein the securing assembly comprises: the device comprises a fixed seat (19), a tripod (20) and a plurality of cushion blocks (21) with the same structure;
The fixed seat (19) is arranged on the lower side wall surface of the cross beam (17) and is connected with the upper end surface of the towing bar (18), the tripod (20) is arranged on the cross beam (17) and is connected with the side wall of the towing bar (18), and a plurality of cushion blocks (21) are uniformly arranged on the inner side wall surface of the towing bar (18).
6. The form stripper with automatic form stripping of claim 1, wherein the mechanical gathering structure comprises: a supporting frame (22), a hydraulic cylinder (23) and a push plate (24);
The support frame (22) is arranged on the operation table (1) and is positioned below the fixing frame (4), the hydraulic oil cylinder (23) is arranged on the support frame (22) along the horizontal direction, the push plate (24) is arranged on the movable end of the hydraulic oil cylinder (23), and the lower end face is attached to the operation table (1).
7. The form stripper with automatic form stripping of claim 1, wherein the wallboard turning mechanism comprises: a turnover structure and a compaction damping structure;
The turnover mechanism is arranged on the operation table (1) and corresponds to the mechanical folding structure, and the compaction damping structure is arranged on the turnover structure.
8. The form stripper with automatic form stripping of claim 7, wherein the turnover structure comprises: the auxiliary bracket (25), the rotating shaft (26), a pair of overturning frames (27) with the same structure, a first servo motor (28) and a transmission assembly;
rectangular notch has been seted up to operation panel (1) one side, auxiliary stand (25) are installed in rectangle notch below, pivot (26) are installed in on the breach position, and both ends respectively with operation panel (1) swing joint, a pair of roll-over stand (27) are L type, and the corner position inlay the dress respectively in on the both ends of pivot (26) and with pivot (26) fixed connection, first servo motor (28) are installed in operation panel (1) below, drive assembly output with pivot (26) are connected, the input with the drive end of first servo motor (28) is connected.
9. The form stripper with automatic form stripping of claim 8, wherein the drive assembly comprises: a case (29), a driving gear (30), a connecting shaft (31), and a driven gear (32);
The box body (29) is arranged on the auxiliary support (25) and sleeved on the driving end of the first servo motor (28), the driving gear (30) is embedded on the driving end of the first servo motor (28), the connecting shaft (31) is arranged in the box body (29), one end of the connecting shaft extends out of the box body (29) and is connected with the rotating shaft (26), and the driven gear (32) is embedded on the connecting shaft (31) and is meshed with the driving gear (30).
10. The form stripper with automatic form stripping of claim 8, wherein the compression shock absorbing structure comprises: two compression springs (33) with the same structure and a pair of bearing plates (34) with the same structure;
The two pairs of compression springs (33) are respectively arranged on the inner side wall surfaces of the vertical plates of the pair of turnover frames (27), and the pair of bearing plates (34) are respectively arranged on one ends of the two pairs of compression springs (33).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910682782.4A CN110434997B (en) | 2019-07-26 | 2019-07-26 | Form stripping machine with automatic form stripping function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910682782.4A CN110434997B (en) | 2019-07-26 | 2019-07-26 | Form stripping machine with automatic form stripping function |
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| CN110434997A CN110434997A (en) | 2019-11-12 |
| CN110434997B true CN110434997B (en) | 2024-05-14 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2729602A1 (en) * | 1995-01-25 | 1996-07-26 | Adler Sa | Pressure moulding installation for concrete products |
| CN104723456A (en) * | 2015-04-01 | 2015-06-24 | 泉州市三联机械制造有限公司 | Vertical-type formwork-erecting production line for light composite wallboard |
| CN105538494A (en) * | 2015-12-16 | 2016-05-04 | 王巍 | Production system for groove plates used for building wall |
| CN207030336U (en) * | 2017-08-11 | 2018-02-23 | 群峰智能机械股份公司 | A kind of vertical one-shot forming partition plate running rail type movement demoulding stacking panel turnover machine |
| CN211074096U (en) * | 2019-07-26 | 2020-07-24 | 福建筑可丽建材科技有限公司 | Possesses form removal machine of automatic form removal |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10245757B2 (en) * | 2016-01-08 | 2019-04-02 | Columbia Machine, Inc. | Mold extractor assembly for concrete products forming machine |
-
2019
- 2019-07-26 CN CN201910682782.4A patent/CN110434997B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2729602A1 (en) * | 1995-01-25 | 1996-07-26 | Adler Sa | Pressure moulding installation for concrete products |
| CN104723456A (en) * | 2015-04-01 | 2015-06-24 | 泉州市三联机械制造有限公司 | Vertical-type formwork-erecting production line for light composite wallboard |
| CN105538494A (en) * | 2015-12-16 | 2016-05-04 | 王巍 | Production system for groove plates used for building wall |
| CN207030336U (en) * | 2017-08-11 | 2018-02-23 | 群峰智能机械股份公司 | A kind of vertical one-shot forming partition plate running rail type movement demoulding stacking panel turnover machine |
| CN211074096U (en) * | 2019-07-26 | 2020-07-24 | 福建筑可丽建材科技有限公司 | Possesses form removal machine of automatic form removal |
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|---|---|
| CN110434997A (en) | 2019-11-12 |
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Effective date of registration: 20240418 Address after: 171-32-1 Dafantou, Huayuan Township, Ruichang City, Jiujiang City, Jiangxi Province, 332200 Applicant after: Jiangxi Dayue Consulting Co.,Ltd. Country or region after: China Address before: 362011 No.46, Huixin South Road, Wan'an street, Luojiang District, Quanzhou City, Fujian Province Applicant before: Fujian Zhukeli Building Material Technology Co.,Ltd. Country or region before: China |
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