CN110421913A - A kind of anti-slip carpet rubber mat layer - Google Patents
A kind of anti-slip carpet rubber mat layer Download PDFInfo
- Publication number
- CN110421913A CN110421913A CN201910759367.4A CN201910759367A CN110421913A CN 110421913 A CN110421913 A CN 110421913A CN 201910759367 A CN201910759367 A CN 201910759367A CN 110421913 A CN110421913 A CN 110421913A
- Authority
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- China
- Prior art keywords
- layer
- rubber mat
- carpet
- fabric
- slip carpet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001971 elastomer Polymers 0.000 title claims abstract description 42
- 239000004744 fabric Substances 0.000 claims abstract description 76
- 239000011230 binding agent Substances 0.000 claims abstract description 31
- 239000000835 fiber Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000004677 Nylon Substances 0.000 claims abstract description 12
- 229920004933 Terylene® Polymers 0.000 claims abstract description 12
- 229920001778 nylon Polymers 0.000 claims abstract description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 12
- 239000004743 Polypropylene Substances 0.000 claims abstract description 10
- -1 polypropylene Polymers 0.000 claims abstract description 10
- 229920001155 polypropylene Polymers 0.000 claims abstract description 10
- 230000002940 repellent Effects 0.000 claims abstract description 10
- 239000005871 repellent Substances 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 107
- 229920000728 polyester Polymers 0.000 claims description 26
- 239000011229 interlayer Substances 0.000 claims description 11
- 238000005187 foaming Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 5
- 239000004816 latex Substances 0.000 claims description 4
- 229920000126 latex Polymers 0.000 claims description 4
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 229920002972 Acrylic fiber Polymers 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 description 11
- 238000009864 tensile test Methods 0.000 description 8
- 239000011236 particulate material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000001612 separation test Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009732 tufting Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/04—Carpet fasteners; Carpet-expanding devices ; Laying carpeting; Tools therefor
- A47G27/0406—Laying rugs or mats
- A47G27/0412—Anti-skid layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
Landscapes
- Carpets (AREA)
Abstract
The invention discloses a kind of anti-slip carpet rubber mat layers；The anti-slip carpet rubber mat layer includes the anti-skidding water repellent layer of bottom and the binder course on upper layer, and the binder course is the single side fabric for laying several monofilament protrusions.The binder course is the raised single side fabric made of the monofilament of 20D or more or is to split the single-sided structure layer to be formed among three-dimensional screen cloth structure sheaf；The three-dimensional screen cloth structure sheaf is made of bilevel warp knit eyelet fabric and intermediate vertically disposed several terylene, polypropylene fibre or the nylon monofilament for connecting the upper layer and lower layer warp knit eyelet fabric.Anti-slip carpet rubber mat layer of the invention can be used in combination with a variety of carpet carpet surfaces, and bond strength is moderate；Both it will not cause to damage carpet surface when disassembly because binding force is excessively high, carpet surface will not be caused to be easy displacement, warp because binding force is too low；Foldable, Machine Washable can be rolled up by also having simultaneously, be laid with the advantages such as convenient and convenient transportation.
Description
Technical field
The present invention relates to the carpets of textile industry, and in particular to a kind of anti-slip carpet rubber mat layer.
Background technique
There are two types of design methods for standard bath mat: the first is designed to the bath mat of similar towel, can wash in this way.But
This ground cushion is not anti-skidding, has security risk；Another method is that will there is the material of antiskid function to be bonded to carpet back, this
Kind of carpet is declared washable, but once washing will separate or damaged or upper layer fabric and lower layer bottom back point in the machine
From.Moreover, traditional carpet designs and manufactures more applicabilities that characteristic cumbersome, that price is more expensive hinders this carpet.For example, it is not
Permission user is seasonal, arbitrarily changes carpet as needed.Therefore, it is necessary to a kind of carpets, should have conventional carpet
Function, again convenient for users to separating the surface material of carpet with having anti-skidding, water repellency laying, to carpet
Surface material unpicked and washed.
By the retrieval discovery to existing patent document, application No. is 201520843605.7 Chinese utility model patents
Disclose a kind of detachable anti-slip carpet；Wherein, the top surface of base layer is equipped with multiple be uniformly distributed and with shrinkage
Jack；The bottom surface of articulamentum is equipped with and the one-to-one plug of jack；The braiding of wool spinning layer is fixed on the top surface of articulamentum.
The base layer is equivalent to rubber mat layer.However, the base layer can only be used cooperatively with specific articulamentum；And the top surface of base layer with
The connection of the bottom surface of articulamentum is nonelastic, and people, which walks, echo above, and soundproof effect is poor；Meanwhile plug and jack are wanted when connection
It can just be plugged together completely, it is inconvenient for operation, professional construction personnel are generally required to operate；In addition, disassembly and cleaning
Plug is easy to damage in the process, seriously affects service life.
102711563 A of CN provides a kind of carpet with pad portion；Cover is passed through by the anti-skidding pad not absorbed water of cover and lower section
On circle connected with the hook interlocked mechanical on pad and be attached to each other and construct.The interlocked mechanical connection in the first embodiment by
VELCRO is formed, and when rubber mat layer at this time is used in combination with soft carpet carpet surface, biggish active force is likely to cause ground
The damage of blanket, and dismantle not very convenient.The interlocked mechanical connects in this second embodiment by the particulate material on the pad
Layer is formed, and cover uses fleece, and circle above is subtle, is visually difficult to find out；And the particulate material layer on rubber mat layer be by
The thermally treated formation sandy gravel stratum of the staple fiber of 3D-18D on pad；The bonding strength of the sandy gravel stratum and carpet cover is not good enough, and carpet surface is held
It easily shifts, warp；Also, it, can not since the particulate material layer on pad is to go up the thermally treated formation sandy gravel stratum of fiber by padding
Curling folds, and transport is extremely inconvenient.
Summary of the invention
When being used in combination existing for above-mentioned existing anti-slip carpet rubber mat layer with carpet carpet surface it is an object of the invention to overcome
Binding force is excessively high to be caused to be easily damaged carpet surface when disassembly, and the too low influence using effect of binding force, carpet surface is easy displacement, warps,
And rubber mat layer the defects of can not crimping, folding, provide a kind of anti-slip carpet rubber mat layer.
The purpose of the present invention is achieved through the following technical solutions:
The present invention relates to a kind of anti-slip carpet rubber mat layer,
The anti-slip carpet rubber mat layer includes the anti-skidding water repellent layer of bottom and the binder course on upper layer, and the binder course is to lay
The warp knit eyelet fabric of several terylene, polypropylene fibre or nylon monofilament protrusion；Or to lay several terylene, polypropylene fibre or nylon monofilament protrusion
Single side tufted fabric or single side flocked fabric.
As one embodiment of the invention, terylene, polypropylene fibre or nylon monofilament protrusion and warp knit eyelet fabric, single side tufting
The angle of fabric or single side flocked fabric is 40 °~90 °.
As one embodiment of the invention, the height of terylene or nylon monofilament protrusion is 1.5mm on the binder course
~10mm.
As one embodiment of the invention, the binder course is to split the single side to be formed among three-dimensional interlayer eyelet fabric
Structure sheaf.
The three-dimensional interlayer eyelet fabric is that this is upper and lower by the vertically disposed connection of bilevel warp knit eyelet fabric and centre
Several terylene, polypropylene fibre or the nylon monofilament composition of two layers of warp knit eyelet fabric.
Above-mentioned three-dimensional interlayer eyelet fabric is using the terylene of 20D~120D, polypropylene fibre or nylon monofilament is integrated weaved forms.
More specifically formed using the polyester monofilament yarn of 20D~120D is integrated weaved.When polyester monofilament is lower than 20D, combining
The polyester monofilament protrusion formed on layer is too soft, will affect the combination effect of itself and carpet.
The three-dimensional interlayer eyelet fabric with a thickness of 2mm~20mm.Single mesh on bilevel warp knit eyelet fabric
Area be 0.2 square millimeter~100 square millimeters.
As one embodiment of the invention, the anti-skidding water repellent layer be foamed latex layer, Thermoplastic Elastic Material Used layer,
Acrylic fibers resin layer, EVA foaming layer, polyurethane foaming layer, XPE foaming layer or IXPE foaming layer.
As one embodiment of the invention, the anti-slip carpet rubber mat layer can be used in combination with carpet carpet surface.
Compared with prior art, the invention has the following beneficial effects:
1, the faying face of anti-slip carpet rubber mat layer of the invention uses and splits the single side to be formed among three-dimensional interlayer eyelet fabric
Structure sheaf, polyester monofilament on the single-sided structure layer with warp knit eyelet fabric be it is integrated, it is not easily to fall off, improve using the longevity
Life；
2, the polyester monofilament of 20D~120D on the faying face of anti-slip carpet rubber mat layer of the invention can be formed thick, hard, tool
There is the protrusion of certain stiffness, it may be convenient in the gap for plugging together a variety of carpet carpet surfaces, can also conveniently, optionally be torn open
It unloads, and can dismantle and not damage repeatedly repeatedly；
3, anti-slip carpet rubber mat layer of the invention can be used in combination with a variety of carpet carpet surfaces, and bond strength is moderate；Both will not
Cause to damage carpet surface when disassembly because binding force is excessively high, carpet surface will not be caused to be easy displacement, warp because binding force is too low；
4, anti-slip carpet rubber mat layer of the invention can roll up foldable, convenient transportation.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention,
Objects and advantages will become more apparent upon:
Fig. 1 is the structural schematic diagram of anti-slip carpet rubber mat layer of the invention；
Fig. 2 is the schematic diagram that anti-slip carpet rubber mat layer of the invention is used in combination with the carpet surface with 3D eyelet fabric bottom；
Wherein, 1 is surface layer, and 2 be bonding glue-line, and 3 be 3D eyelet fabric, and 4 be binder course, and 5 be anti-skidding water repellent layer.
Specific embodiment
The following describes the present invention in detail with reference to examples.Following embodiment will be helpful to those skilled in the art
The present invention is further understood, but the invention is not limited in any way.It should be pointed out that those skilled in the art
For, without departing from the inventive concept of the premise, it can also make certain adjustments and improvements.These belong to guarantor of the invention
Protect range.
Embodiment 1
The present embodiment is related to a kind of anti-slip carpet rubber mat layer, as shown in Figure 1, comprising:
The anti-skidding water repellent layer 5 (foamed latex layer) of bottom；
The binder course 4 on upper layer, the binder course 4 are the warp knit eyelet fabric for laying several polyester monofilament protrusions.
The binder course is by bilevel warp knit eyelet fabric and intermediate vertically disposed connection upper layer and lower layer through netting
The single-sided structure layer to be formed is splitted among the three-dimensional interlayer eyelet fabric of several polyester monofilaments composition of eye cloth；The three-dimensional interlayer mesh
Cloth is specifically to use the polyester monofilament yarn of 80D is integrated weaved to form.
The angle of the polyester monofilament protrusion and warp knit eyelet fabric is between 40 °~60 °；The height of polyester monofilament protrusion is
5mm.Single width of mesh on the warp knit eyelet fabric of binder course are as follows: 20 square millimeters of area.
The anti-slip carpet rubber mat layer of the present embodiment can be in conjunction with flannelette napped fabric layer or carpet with 3D eyelet fabric bottom with bottom surface
It uses.When being used in combination with bottom surface for the carpet surface of 3D eyelet fabric (with a thickness of 5mm, width of mesh are as follows: 20 square millimeters of area),
As shown in Fig. 2, carpet surface is made of surface layer 1, the 3D eyelet fabric 3 of bottom, and the bonding glue-line 2 of setting between the two layers；In conjunction with
In use, in the mesh of the monofilament protrusion insertion 3D eyelet fabric on anti-slip carpet rubber mat layer binder course.Also, due to the 3D mesh
Cloth and the faying face of non-slip mat are same materials；Simultaneously because three-dimensional screen cloth structure sheaf has certain thickness, work as faying face
On protrusion insertion mesh when, the protrusion simultaneously be also inserted among three-dimensional screen cloth structure sheaf connect polyester monofilament gap in；
When carpet surface and non-slip mat is used in combination in this two o'clock, bond strength is high, it is not easy to move using in bad border, surrounding
It will not warp, there is good comfort.
Embodiment 2
The present embodiment is related to a kind of anti-slip carpet rubber mat layer, as shown in Figure 1, comprising:
The anti-skidding water repellent layer 5 (Thermoplastic Elastic Material Used layer) of bottom；
The binder course 4 on upper layer, the binder course 4 are the warp knit eyelet fabric for laying several polyester monofilament protrusions.
The binder course is by bilevel warp knit eyelet fabric and intermediate vertically disposed connection upper layer and lower layer through netting
The single-sided structure layer to be formed is splitted among the three-dimensional screen cloth structure sheaf of several polyester monofilaments composition of eye cloth；The three-dimensional screen cloth structure
Layer is specifically to use the polyester monofilament yarn of 20D is integrated weaved to form.
The angle of the polyester monofilament protrusion and warp knit eyelet fabric is between 50 °~70 °；The height of polyester monofilament protrusion is
1.5mm.The area of single mesh on the warp knit eyelet fabric of binder course is 0.2 square millimeter.
The anti-slip carpet rubber mat layer of the present embodiment can be in conjunction with flannelette napped fabric layer or carpet with 3D eyelet fabric bottom with bottom surface
It uses.
Embodiment 3
The present embodiment is related to a kind of anti-slip carpet rubber mat layer, as shown in Figure 1, comprising:
The anti-skidding water repellent layer 5 (acrylic fibers resin layer) of bottom；
The binder course 4 on upper layer, the binder course 4 are the warp knit eyelet fabric for laying several polyester monofilament protrusions.
The binder course is by bilevel warp knit eyelet fabric and intermediate vertically disposed connection upper layer and lower layer through netting
The single-sided structure layer to be formed is splitted among the three-dimensional screen cloth structure sheaf of several polyester monofilaments composition of eye cloth；The three-dimensional screen cloth structure
Layer is specifically to use the polyester monofilament yarn of 120D is integrated weaved to form.
The angle of the polyester monofilament protrusion and warp knit eyelet fabric is between 40 °~60 °；The height of polyester monofilament protrusion is
10mm.The area of single mesh on the warp knit eyelet fabric of binder course is 100 square millimeters.
The anti-slip carpet rubber mat layer of the present embodiment can be in conjunction with flannelette napped fabric layer or carpet with 3D eyelet fabric bottom with bottom surface
It uses.
Embodiment 4
The present embodiment is related to a kind of anti-slip carpet rubber mat layer, comprising:
The anti-skidding water repellent layer (foamed latex layer) of bottom；
The binder course on upper layer, the binder course are the single side flocked fabric for laying several polyester monofilament protrusions；It is using 80D
Polyester monofilament yarn is integrated weaved, flocking forms.
The angle of the polyester monofilament protrusion and single side flocked fabric is between 50 °~60 °；The height of polyester monofilament protrusion
For 8mm.The area of single mesh on the warp knit eyelet fabric of binder course is 36 square millimeters.
Performance verification
There are a kind of carpets with pad portion for the prior art；By cover and lower section it is anti-skidding do not absorb water pad by cover on circle and
Hook interlocked mechanical connection on pad is attached to each other and constructs.
Interlocked mechanical connection is formed by VELCRO in the first embodiment, and this VELCRO has velcro effect,
However repeatedly circle and hook are destroyed for disassembly, such as occurring as soon as flannelette 10 times is destroyed phenomenon, causes adhesion strength inadequate.
Interlocked mechanical connection is formed by the particulate material layer on the pad in this second embodiment, and cover uses raising
Cloth, circle above is subtle, is visually difficult to find out, and the particulate material layer on padding is by padding the staple fiber of upper 3D-18D through heat
Processing forms sandy gravel stratum；Therefore, this interlocking connection intensity is not good enough；Also, four weekly assemblies covered in use process warp, and influence to make
User's experience sense.Further, since the particulate material layer on pad can not be rolled up by padding the upper thermally treated formation sandy gravel stratum of fiber
Bent, folding.
Interlocked mechanical connection is in the third embodiment by having the resin with the interlocking protrusion of bottom surface of the cover
Material is formed.However, the binding force that this cover is connected with the interlocked mechanical of pad is very poor.
It is 3D eyelet fabric (with a thickness of 5mm, width of mesh are as follows: area 20 by the anti-slip carpet rubber mat layer of embodiment 1 and bottom surface
Square millimeter) carpet surface be used in combination, be denoted as experimental group 1；
Using above-mentioned second embodiment as control group 1；
It is that (with a thickness of 5mm, mesh is big for 3D eyelet fabric by the base surface in above-mentioned alternative plan with particulate material layer
It is small are as follows: 20 square millimeters of area) carpet surface be used in combination, be denoted as contrast groups 2；
Control group 1, control group 2 and the detachable carpet of embodiment 1 are tested as follows:
1, bond strength is tested
Laboratory apparatus: computermatic desktop tensile testing machine
1) carpet surface and bed course for taking the control group 1 of 5cmx20cm size overlap together, with 6 kilograms of roller
Rolling does Average peel force test three times, test result twice, with tensile testing machine are as follows: 0.576 newton, 0.453 newton,
0.321 newton；It can be seen that its peeling force is by gradually weakening.
The carpet surface and bed course for taking the control group 2 of 5cmx20cm size overlap together, due to carpet surface and bed course
Between almost without bonding force, preceding method can not be used to test peeling force.
Take the detachable carpet of the embodiment 1 of 5cmx20cm size carpet surface and anti-skidding binder course, overlap one
It rises, twice with 6 kilograms of roller rolling, does Average peel force test three times with tensile testing machine, the result after test are as follows:
1.387 newton, 1.325 newton, 1.467 newton；It can be seen that its peeling force is held essentially constant, and it is significantly better than control group 1；
2) carpet surface and bed course for taking the control group 1 of 5cmx20cm size overlap together, with 6 kilograms of roller
Rolling does average transverse separating force test three times, test result are as follows: 26.551 newton twice, with tensile testing machine；11.575 Ns
, 6.230 newton；As it can be seen that lateral separation power substantially weakens；
Take the detachable carpet of the embodiment 1 of 5cmx20cm size carpet surface and anti-skidding binder course, overlap one
It rises, twice with 6 kilograms of roller rolling, does average transverse separating force test three times, test result with tensile testing machine are as follows:
52.128 newton；52.128 newton, 53.252 newton；As it can be seen that lateral separation power is held essentially constant and is significantly better than control
Group 1.
2, life test is dismantled:
The carpet surface and bed course for taking the control group 1 of 5cmx20cm size overlap together, are rolled with 6 kilograms of rollers
Pressure does 20 vertical and horizontal separation tests twice, with tensile testing machine, it is found that the loop pile of the bottom of its carpet surface destroys seriously, sand
Gravel bed is partially damaged, and the flannelette of the gravel particles and carpet surface bottom of fracture sticks together, and seriously affects appearance, and finally bond
Power can not test peeling force with tensile testing machine；
The carpet surface and anti-skidding binder course for taking the detachable carpet of the embodiment 1 of 5cmx20cm size overlap one
It rises, twice with 6 kilograms of roller rolling, does 20 vertical and horizontal separation tests with tensile testing machine, result peeling force is
1.335 newton.
Specific embodiments of the present invention are described above.It is to be appreciated that the invention is not limited to above-mentioned
Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow
Ring substantive content of the invention.
Claims (10)
1. a kind of anti-slip carpet rubber mat layer, which is characterized in that
The anti-slip carpet rubber mat layer includes the anti-skidding water repellent layer of bottom and the binder course on upper layer, and the binder course is that laying is several
The warp knit eyelet fabric of terylene, polypropylene fibre or nylon monofilament protrusion；Or to lay several terylene, polypropylene fibre or the single side of nylon monofilament protrusion
Tufted fabric or single side flocked fabric.
2. anti-slip carpet rubber mat layer as described in claim 1, which is characterized in that terylene, polypropylene fibre or nylon monofilament protrusion and warp
The angle for compiling eyelet fabric, single side tufted fabric or single side flocked fabric is 40 °~90 °.
3. anti-slip carpet rubber mat layer as described in claim 1, which is characterized in that terylene or nylon monofilament on the binder course
The height of protrusion is 1.5mm~10mm.
4. anti-slip carpet rubber mat layer as described in claim 1, which is characterized in that the binder course is in three-dimensional interlayer eyelet fabric
Between split the single-sided structure layer to be formed.
5. anti-slip carpet rubber mat layer as claimed in claim 4, which is characterized in that the three-dimensional interlayer eyelet fabric is by upper and lower two
The warp knit eyelet fabric of layer and intermediate vertically disposed several terylene, polypropylene fibre or the nylon list for connecting the upper layer and lower layer warp knit eyelet fabric
Silk composition.
6. anti-slip carpet rubber mat layer as claimed in claim 5, which is characterized in that the three-dimensional interlayer eyelet fabric using 20D~
The polyester monofilament yarn of 120D is integrated weaved to be formed.
7. the anti-slip carpet rubber mat layer as described in claim 4,5 or 6, which is characterized in that the thickness of the three-dimensional interlayer eyelet fabric
Degree is 2mm~20mm.
8. anti-slip carpet rubber mat layer as claimed in claim 7, which is characterized in that single on bilevel warp knit eyelet fabric
The area of mesh is 0.2 square millimeter~100 square millimeters.
9. anti-slip carpet rubber mat layer as described in claim 1, which is characterized in that the anti-skidding water repellent layer be foamed latex layer,
Thermoplastic Elastic Material Used layer, acrylic fibers resin layer, EVA foaming layer, polyurethane foaming layer, XPE foaming layer or IXPE foaming layer.
10. anti-slip carpet rubber mat layer as described in claim 1, which is characterized in that the anti-slip carpet rubber mat layer can be with carpet
Carpet surface is used in combination.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910759367.4A CN110421913A (en) | 2019-08-16 | 2019-08-16 | A kind of anti-slip carpet rubber mat layer |
| PCT/CN2019/128292 WO2021031492A1 (en) | 2019-08-16 | 2019-12-25 | Skid-resistant carpet rubber mat layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910759367.4A CN110421913A (en) | 2019-08-16 | 2019-08-16 | A kind of anti-slip carpet rubber mat layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110421913A true CN110421913A (en) | 2019-11-08 |
Family
ID=68415089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910759367.4A Pending CN110421913A (en) | 2019-08-16 | 2019-08-16 | A kind of anti-slip carpet rubber mat layer |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN110421913A (en) |
| WO (1) | WO2021031492A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021031492A1 (en) * | 2019-08-16 | 2021-02-25 | 昆山怡家居纺织有限公司 | Skid-resistant carpet rubber mat layer |
| CN112617566A (en) * | 2020-11-10 | 2021-04-09 | 山东滨州亚光毛巾有限公司 | Manufacturing method of 3D super-elastic floor mat |
| WO2022088719A1 (en) * | 2020-10-30 | 2022-05-05 | 昆山怡家居纺织有限公司 | Detachable carpet |
| WO2023040052A1 (en) * | 2021-09-17 | 2023-03-23 | 昆山怡家居纺织有限公司 | Carpet mat |
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|---|---|
| WO2021031492A1 (en) | 2021-02-25 |
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