CN109199048A - tufted carpet and its manufacturing method - Google Patents
tufted carpet and its manufacturing method Download PDFInfo
- Publication number
- CN109199048A CN109199048A CN201810902238.1A CN201810902238A CN109199048A CN 109199048 A CN109199048 A CN 109199048A CN 201810902238 A CN201810902238 A CN 201810902238A CN 109199048 A CN109199048 A CN 109199048A
- Authority
- CN
- China
- Prior art keywords
- base fabric
- pet powder
- regenerative pet
- tufting
- tufted carpet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
- A47G27/0243—Features of decorative rugs or carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
Abstract
The present invention provides a kind of tufted carpet and its manufacturing methods, wherein tufted carpet includes: the first base fabric, and the material of the first base fabric is regenerated terylene；Adhesive layer is arranged on the lower surface of the first base fabric, and adhesive layer is formed by regenerative PET powder melts；Tufting is arranged on the upper surface of the first base fabric, and the root of tufting is passed down through the first base fabric and is fixed by adhesive layer and the first base fabric, and tufting is formed by regenerated terylene yarn；Second base fabric is fixed on the lower surface of the first base fabric by adhesive layer, and the material of the second base fabric is regenerated terylene.Technical solution of the present invention can efficiently solve tufted carpet in the prior art can not recycling and reusing the problem of.
Description
Technical field
The present invention relates to light textile technical fields, in particular to a kind of tufted carpet and its manufacturing method.
Background technique
The base fabric of existing tufted carpet is different from the material of yarn of tufting is formed.Base fabric is divided into two layers, and one layer is use
In the first base fabric of synthetic tuft, one layer is the second base fabric used as backing.First base fabric generally use PP flat filament flat fabric or
PET continuous yarn non-woven fabrics, the second base fabric generally use PP Gauze, scribbled fabric, and the yarn for forming tufting generally uses Buddhist nun
Dragon, terylene, polypropylene fibre bulked continuous filament yarn.The manufacturing method of existing tufted carpet is exemplified below:
First by carpet yarn by the way that, to form tufting, the root of tufting is worn to the first base fabric on tufting machine cluster to the first base fabric
The back side.The glue for being added 400 mesh calcium powders with butylbenzene marine glue again, being modulated into 1:2.3 ratio, by rubber roller or scraper plate by above-mentioned glue
Liquid is equably coated in the back side of the first base fabric, so that fixed tufting root, prevents pile from extracting.Hereafter, viscous at the back side of glue
Unify the second base fabric of layer, to improve size of carpet stability and mechanical strength.
As the improvement of people's living standards, carpet is increasing in the usage amount of all trades and professions, waste carpet is also more next
It is more.Since two layers of the base fabric, tufted yarn, the material of mixed glue solution of existing tufted carpet are different, complexity is separated after recycling,
It can not even separate.Therefore waste carpet can not recycle, and recovery utilization rate is extremely low, and material is caused greatly to waste, and tight
Ghost image rings environment.
Summary of the invention
The main purpose of the present invention is to provide a kind of tufted carpet and its manufacturing methods, to solve cluster in the prior art
Based carpet can not recycling and reusing the problem of.
To achieve the goals above, according to an aspect of the invention, there is provided a kind of tufted carpet, comprising: the first base
Cloth, the material of the first base fabric are regenerated terylene；Adhesive layer is arranged on the lower surface of the first base fabric, and adhesive layer is by regenerative PET powder
End melting is formed；Tufting is arranged on the upper surface of the first base fabric, and the root of tufting is passed down through the first base fabric and passes through bonding
Layer is fixed with the first base fabric, and tufting is formed by regenerated terylene yarn；Second base fabric is fixed under the first base fabric by adhesive layer
On surface, the material of the second base fabric is regenerated terylene.
Further, the first base fabric is regenerated terylene non-woven fabrics.
Further, the mesh number of regenerative PET powder is 250 to 300 mesh.
Further, the fusing point of regenerative PET powder is 120 DEG C to 155 DEG C.
According to another aspect of the present invention, provide a kind of manufacturing method of tufted carpet, successively the following steps are included:
Step S10: it is knitted using regenerated terylene yarn as pile raw material by tufting using regenerated terylene cloth as the first base fabric
Machine is by, to form tufting, the root of tufting is passed down through the first base fabric on regenerated terylene yarn cluster to the first base fabric；
Step S20: prepare regenerative PET powder, regenerative PET powder is uniformly sprinkled upon on the lower surface of the first base fabric；
Step S30: heating regenerative PET powder and melts it sufficiently；
Step S40: using regenerated terylene cloth as the second base fabric, by the regenerative PET powder-stuck after the second base fabric and melting, from
And it obtains that regenerated tufted carpet can be recycled.
Further, step S20 further includes step S21, step S21: prepare regenerative PET powder, it will again by powdering machine
Raw PET powder is sprinkled upon on the lower surface of the first base fabric with the even density of 410g/ ㎡ to 430g/ ㎡.
Further, the mesh number of regenerative PET powder is 250 mesh.
Further, the fusing point of regenerative PET powder is 120 DEG C to 155 DEG C, and step S30 further includes step S31,
Step S31: 183 DEG C to 186 DEG C are heated to regenerative PET powder, so that it is sufficiently melted.
Further, step S40 further includes step S41, step S41: using regenerated terylene cloth as the second base fabric, by
Diyl cloth is placed on regenerative PET powder after melting, carries out hot pressing to the second base fabric by hot-rolling so that the second base fabric with
Regenerative PET powder-stuck after melting, to obtain that regenerated tufted carpet can be recycled.
Further, the temperature of hot-rolling is 165 DEG C to 185 DEG C.
It applies the technical scheme of the present invention, the material of the first base fabric and the second base fabric is regenerated terylene, and adhesive layer is by again
Raw PET powder melts are formed, and tufting is formed by regenerated terylene yarn.Since regenerated terylene is with reclaimed materials (PET bottle piece, PET bubble
Material etc.) it is granulated again, then wire drawing is at fibre.Therefore, regenerated terylene and regenerative PET powder are all regenerative PET material, thus make cluster
The first base fabric, the second base fabric, adhesive layer and the tufting of based carpet are same material (regenerative PET material), and use this kind
Carpet made of material, reclaimed materials can all regenerate PET fiber, effectively reduce waste, realize recycling and reusing,
Waste carpet after the recovery remains to produce after processing the reconstituted product of high quality, realizes circular economy.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows
Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 shows the structural schematic diagram of the embodiment of tufted carpet according to the present invention；And
Fig. 2 shows the flow diagrams of the embodiment of the manufacturing method of tufted carpet according to the present invention.
Wherein, the above drawings include the following reference numerals:
10, the first base fabric；20, adhesive layer；30, tufting；40, the second base fabric.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Below
Description only actually at least one exemplary embodiment be it is illustrative, never as to the present invention and its application or make
Any restrictions.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise
Under every other embodiment obtained, shall fall within the protection scope of the present invention.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
Unless specifically stated otherwise, positioned opposite, the digital table of the component and step that otherwise illustrate in these embodiments
It is not limited the scope of the invention up to formula and numerical value.Simultaneously, it should be appreciated that for ease of description, each portion shown in attached drawing
The size divided not is to draw according to actual proportionate relationship.For technology, side known to person of ordinary skill in the relevant
Method and equipment may be not discussed in detail, but in the appropriate case, and the technology, method and apparatus should be considered as authorizing explanation
A part of book.In shown here and discussion all examples, any occurrence should be construed as merely illustratively, and
Not by way of limitation.Therefore, the other examples of exemplary embodiment can have different values.It should also be noted that similar label
Similar terms are indicated in following attached drawing with letter, therefore, once it is defined in a certain Xiang Yi attached drawing, then subsequent attached
It does not need that it is further discussed in figure.
In the description of the present invention, it is to be understood that, the noun of locality such as " front, rear, top, and bottom, left and right ", " it is laterally, vertical,
Vertically, orientation or positional relationship indicated by level " and " top, bottom " etc. is normally based on orientation or position shown in the drawings and closes
System, is merely for convenience of description of the present invention and simplification of the description, in the absence of explanation to the contrary, these nouns of locality do not indicate that
It must have a particular orientation or be constructed and operated in a specific orientation with the device or element for implying signified, therefore cannot manage
Solution is limiting the scope of the invention；The noun of locality " inside and outside " refers to inside and outside the profile relative to each component itself.
For ease of description, spatially relative term can be used herein, as " ... on ", " ... top ",
" ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy
The spatial relation of sign.It should be understood that spatially relative term is intended to comprising the orientation in addition to device described in figure
Except different direction in use or operation.For example, being described as if the device in attached drawing is squeezed " in other devices
It will be positioned as " under other devices or construction after part or construction top " or the device of " on other devices or construction "
Side " or " under other devices or construction ".Thus, exemplary term " ... top " may include " ... top " and
" in ... lower section " two kinds of orientation.The device can also position (rotation turn 90 degrees or in other orientation) with other different modes,
And respective explanations are made to the opposite description in space used herein above.
In addition, it should be noted that, limiting components using the words such as " first ", " second ", it is only for be convenient for
Corresponding components are distinguished, do not have Stated otherwise such as, there is no particular meanings for above-mentioned word, therefore should not be understood as to this
The limitation of invention protection scope.
As shown in Figure 1, the tufted carpet of the present embodiment includes the first base fabric 10, adhesive layer 20, tufting 30 and the second base
Cloth 40.Wherein, the material of the first base fabric 10 is regenerated terylene.Adhesive layer 20 is arranged on the lower surface of the first base fabric 10.Bonding
Layer 20 is formed by regenerative PET powder melts.Tufting 30 is arranged on the upper surface of the first base fabric 10.It wears downwards the root of tufting 30
It crosses the first base fabric 10 and is fixed by adhesive layer 20 and the first base fabric 10.Tufting 30 is formed by regenerated terylene yarn；Second base fabric
40 are fixed on the lower surface of the first base fabric 10 by adhesive layer 20.The material of second base fabric 40 is regenerated terylene.
Using the tufted carpet of the present embodiment, the material of the first base fabric 10 and the second base fabric 40 is regenerated terylene, bonding
Layer 20 is formed by regenerative PET powder melts, and tufting 30 is formed by regenerated terylene yarn.Since regenerated terylene is with reclaimed materials (PET
Bottle piece, PET foam material etc.) it is granulated again, then wire drawing is at fibre.Therefore, regenerated terylene and regenerative PET powder are all regenerative PET material,
Thus make the first base fabric 10, the second base fabric 40, adhesive layer 20 and the same material (regenerative PET of tufting 30 of tufted carpet
Material), and using carpet made of this kind of material, reclaimed materials can all regenerate PET fiber, effectively reduce useless
Object realizes recycling and reusing, and waste carpet after the recovery remains to produce after processing the reconstituted product of high quality, realizes circulation
It is economical.
In the tufted carpet of the present embodiment, the first base fabric 10 is regenerated terylene non-woven fabrics.Regenerated terylene non-woven fabrics is made
For the first base fabric 10, the regenerated terylene yarn to form tufting 30 can satisfy in this way in high temperature fixation to the ruler of the first base fabric 10
Very little stability requirement.Certainly, the cloth of the first base fabric 10 is without being limited thereto, and in other embodiments, the first base fabric can be it
The cloth of his regenerated terylene material.
In the tufted carpet of the present embodiment, the mesh number of regenerative PET powder is 250 to 300 mesh, and regenerative PET powder
Fusing point be 120 DEG C to 155 DEG C.The regenerative PET powder of above-mentioned mesh number range is easy to heat thawing, and easy to process.And again
The above-mentioned melting range of raw PET powder had not only been able to satisfy the regenerated terylene yarn fixation needs to form tufting 30, but also can be molten
The performance of the first base fabric 10 is not influenced when melting.
As shown in Fig. 2, present invention also provides a kind of manufacturing method of tufted carpet, according to the manufacturing method of tufted carpet
Embodiment successively the following steps are included:
Step S10: it is knitted using regenerated terylene yarn as pile raw material by tufting using regenerated terylene cloth as the first base fabric
Machine is by, to form tufting, the root of tufting is passed down through the first base fabric on regenerated terylene yarn cluster to the first base fabric；
Step S21: preparing regenerative PET powder, and the mesh number of regenerative PET powder is 250 mesh, and the fusing point of regenerative PET powder is 120 DEG C
To 155 DEG C, regenerative PET powder is sprinkled upon to the following table of the first base fabric by powdering machine with the even density of 410g/ ㎡ to 430g/ ㎡
On face；Wherein, the powder density of regenerative PET powder while sufficiently cementing tufting, can not reduce the flexibility of carpet, not increase
Addition sheet.
Step S31: being heated to 183 DEG C to 186 DEG C to regenerative PET powder by the hot-air system of hot air pressing machine, so that
It is sufficiently melted；
Step S41: using regenerated terylene cloth as the second base fabric, the second base fabric being placed on regenerative PET powder after melting,
Hot pressing is carried out to the second base fabric by the hot-rolling of hot air pressing machine (temperature is 165 DEG C to 185 DEG C), so that the second base fabric and molten
Regenerative PET powder-stuck after melting, to obtain that regenerated tufted carpet can be recycled.
The setting of above-mentioned second base fabric can be improved size of carpet stability and mechanical strength.Manufacturer through the invention
The indices such as quality, the row yielding of regeneration tufted carpet can be recycled made from method can reach national standard, tuft withdrawal force
It is good, 11.5N can be reached, size of carpet stability is good, and appearance retention can reach 2.5 grades, good color fastness, and dry and wet rubs color jail
Degree reaches 4 grades or more, can be used for commercial full paving and household.
In the tufted carpet of the present embodiment, the first base fabric 10 is regenerated terylene non-woven fabrics.Regenerated terylene non-woven fabrics is made
For the first base fabric 10, the regenerated terylene yarn to form tufting 30 can satisfy in this way in high temperature fixation to the ruler of the first base fabric 10
Very little stability requirement.Certainly, the cloth of the first base fabric 10 is without being limited thereto, and in other embodiments, the first base fabric can be it
The cloth of his regenerated terylene material.
It should be noted that regenerative PET powder is uniformly sprinkled upon by powdering machine in the step S21 of the present embodiment
On the lower surface of one base fabric, certainly, the mode for spilling regenerative PET powder is without being limited thereto, in other embodiments, can be using vibration
The pulvis powder methods such as the wind spraying aid type of dynamic sieve formula are sprayed in base fabric after regenerative PET powder and water reconciliation can also be used, reduce dust
It generates, but is to ensure that regenerative PET powder spills uniformly.
In the step S31 of the present embodiment, regenerative PET powder is heated by the hot-air system of hot air pressing machine, certainly,
It is without being limited thereto to the mode of regenerative PET powder heating, in other embodiments, it can be added with infrared heating, superheated steam
Heat.
In the step S41 of the present embodiment, hot pressing is carried out to the second base fabric by the hot-rolling of hot air pressing machine, so that the
Regenerative PET powder-stuck after two base fabrics and melting, certainly, to the regenerative PET powder pressing mode after the second base fabric and melting
It is without being limited thereto, in other embodiments, the few fibers of the second base fabric can be pierced by needle point method by molten regeneration
Bonding is generated in PET powder.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of tufted carpet characterized by comprising
First base fabric (10), the material of first base fabric (10) are regenerated terylene；
Adhesive layer (20) is arranged on the lower surface of first base fabric (10), and the adhesive layer (20) is melted by regenerative PET powder
Melt to be formed；
Tufting (30) is arranged on the upper surface of first base fabric (10), and the root of the tufting (30) is passed down through described
First base fabric (10) is simultaneously fixed by the adhesive layer (20) and first base fabric (10), and the tufting (30) is by regenerated terylene
Yarn is formed；
Second base fabric (40) is fixed on the lower surface of first base fabric (10), described second by the adhesive layer (20)
The material of base fabric (40) is regenerated terylene.
2. tufted carpet according to claim 1, which is characterized in that first base fabric (10) is regenerated terylene nonwoven
Cloth.
3. tufted carpet according to claim 1, which is characterized in that the mesh number of the regenerative PET powder is 250 to 300
Mesh.
4. tufted carpet according to claim 1, which is characterized in that the fusing point of the regenerative PET powder be 120 DEG C extremely
155℃。
5. a kind of manufacturing method of tufted carpet, which is characterized in that successively the following steps are included:
Step S10: it is knitted using regenerated terylene yarn as pile raw material by tufting using regenerated terylene cloth as the first base fabric
Machine is by, to form tufting, the root of the tufting is passed down through described on the regenerated terylene yarn cluster to first base fabric
One base fabric；
Step S20: prepare regenerative PET powder, the regenerative PET powder is uniformly sprinkled upon on the lower surface of first base fabric；
Step S30: the regenerative PET powder is heated and melts it sufficiently；
Step S40: using regenerated terylene cloth as the second base fabric, by the regenerative PET powder after second base fabric and melting
End bonding, to obtain that regenerated tufted carpet can be recycled.
6. manufacturing method according to claim 5, which is characterized in that the step S20 further includes step S21,
The step S21: prepare regenerative PET powder, by powdering machine by the regenerative PET powder with 410g/ ㎡ to 430g/ ㎡
Even density be sprinkled upon on the lower surface of first base fabric.
7. manufacturing method according to claim 5 or 6, which is characterized in that the mesh number of the regenerative PET powder is 250 mesh.
8. manufacturing method according to claim 5 or 6, which is characterized in that the fusing point of the regenerative PET powder is 120 DEG C
To 155 DEG C, the step S30 further includes step S31,
The step S31: 183 DEG C to 186 DEG C are heated to the regenerative PET powder, so that it is sufficiently melted.
9. manufacturing method according to claim 5 or 6, which is characterized in that the step S40 further includes step S41,
The step S41: using regenerated terylene cloth as the second base fabric, by second base fabric place after melting described in again
On raw PET powder, hot pressing is carried out to second base fabric by hot-rolling so that after second base fabric and melting it is described again
Raw PET powder-stuck, to obtain that regenerated tufted carpet can be recycled.
10. manufacturing method according to claim 9, which is characterized in that the temperature of the hot-rolling is 165 DEG C to 185 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810902238.1A CN109199048A (en) | 2018-08-09 | 2018-08-09 | tufted carpet and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810902238.1A CN109199048A (en) | 2018-08-09 | 2018-08-09 | tufted carpet and its manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109199048A true CN109199048A (en) | 2019-01-15 |
Family
ID=64988216
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810902238.1A Pending CN109199048A (en) | 2018-08-09 | 2018-08-09 | tufted carpet and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109199048A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110116537A (en) * | 2019-03-29 | 2019-08-13 | 浙江晶通塑胶有限公司 | A kind of recyclable PET carpet of environmental protection |
| CN110421913A (en) * | 2019-08-16 | 2019-11-08 | 昆山怡家居纺织有限公司 | A kind of anti-slip carpet rubber mat layer |
| CN110448139A (en) * | 2019-09-11 | 2019-11-15 | 捷成地毯(青岛)有限公司 | A kind of production method with surrounding edge carpet |
| CN110922922A (en) * | 2019-11-20 | 2020-03-27 | 浙江大达家居用品有限公司 | TPE (thermoplastic elastomer) glue, process for preparing anti-skid floor mat by using TPE glue and polyester cotton cloth and anti-skid floor mat |
| CN111118916A (en) * | 2019-12-29 | 2020-05-08 | 江苏恒力化纤股份有限公司 | Preparation method of carpet for vehicle |
| CN111118770A (en) * | 2019-12-29 | 2020-05-08 | 江苏恒力化纤股份有限公司 | Preparation method of carpet |
| WO2021184406A1 (en) * | 2020-03-20 | 2021-09-23 | 苏州东帝士纤维地毯有限公司 | Soft bottom carpet made of recycled yarn and manufacturing method therefor |
| WO2022240368A1 (en) * | 2021-05-10 | 2022-11-17 | Dalkiran Gulseren | Polyester first carpet base fabric developed for tufting and carpet tiles and its production |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1681991A (en) * | 2002-09-13 | 2005-10-12 | 纳幕尔杜邦公司 | Process for producing carpet |
| CN101025040A (en) * | 2006-02-23 | 2007-08-29 | 株式会社晓星 | Indoor building material with blanket layer |
| CN104074005A (en) * | 2009-05-18 | 2014-10-01 | 欧拓管理公司 | Tufted Carpet for Automotive Applications |
| CN204033007U (en) * | 2014-07-25 | 2014-12-24 | 苏州东帝士纤维地毯有限公司 | A kind of PET environmental protection square carpet |
| CN105229223A (en) * | 2013-03-12 | 2016-01-06 | 美利肯公司 | Recyclable single polymers covered ground Tetramune |
| CN106758276A (en) * | 2017-01-18 | 2017-05-31 | 龙福环能科技股份有限公司 | A kind of production method for regenerating full polyester filament carpet |
-
2018
- 2018-08-09 CN CN201810902238.1A patent/CN109199048A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1681991A (en) * | 2002-09-13 | 2005-10-12 | 纳幕尔杜邦公司 | Process for producing carpet |
| CN101025040A (en) * | 2006-02-23 | 2007-08-29 | 株式会社晓星 | Indoor building material with blanket layer |
| CN104074005A (en) * | 2009-05-18 | 2014-10-01 | 欧拓管理公司 | Tufted Carpet for Automotive Applications |
| CN105229223A (en) * | 2013-03-12 | 2016-01-06 | 美利肯公司 | Recyclable single polymers covered ground Tetramune |
| CN204033007U (en) * | 2014-07-25 | 2014-12-24 | 苏州东帝士纤维地毯有限公司 | A kind of PET environmental protection square carpet |
| CN106758276A (en) * | 2017-01-18 | 2017-05-31 | 龙福环能科技股份有限公司 | A kind of production method for regenerating full polyester filament carpet |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110116537A (en) * | 2019-03-29 | 2019-08-13 | 浙江晶通塑胶有限公司 | A kind of recyclable PET carpet of environmental protection |
| CN110421913A (en) * | 2019-08-16 | 2019-11-08 | 昆山怡家居纺织有限公司 | A kind of anti-slip carpet rubber mat layer |
| CN110448139A (en) * | 2019-09-11 | 2019-11-15 | 捷成地毯(青岛)有限公司 | A kind of production method with surrounding edge carpet |
| CN110922922A (en) * | 2019-11-20 | 2020-03-27 | 浙江大达家居用品有限公司 | TPE (thermoplastic elastomer) glue, process for preparing anti-skid floor mat by using TPE glue and polyester cotton cloth and anti-skid floor mat |
| CN111118916A (en) * | 2019-12-29 | 2020-05-08 | 江苏恒力化纤股份有限公司 | Preparation method of carpet for vehicle |
| CN111118770A (en) * | 2019-12-29 | 2020-05-08 | 江苏恒力化纤股份有限公司 | Preparation method of carpet |
| WO2021184406A1 (en) * | 2020-03-20 | 2021-09-23 | 苏州东帝士纤维地毯有限公司 | Soft bottom carpet made of recycled yarn and manufacturing method therefor |
| WO2022240368A1 (en) * | 2021-05-10 | 2022-11-17 | Dalkiran Gulseren | Polyester first carpet base fabric developed for tufting and carpet tiles and its production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109199048A (en) | tufted carpet and its manufacturing method | |
| CN101678667A (en) | Hot film lamination (vacuum assisted) for carpet backing applications | |
| CN102146590B (en) | Elastomer-containing composite fiber, preparation method thereof, substrate containing composite fiber and preparation method thereof | |
| JP2019525028A (en) | Artificial turf that can be collected as a whole and its manufacturing method | |
| CA2813052C (en) | Lightweight carpet products and method of manufacture thereof | |
| CZ80793A3 (en) | Tufted fabric, and process for producing thereof | |
| CN104204324B (en) | Needle punched non-woven fabrics, its manufacture method and the filter and sound-absorbing material formed by the non-woven fabrics | |
| JPH04370260A (en) | Nonwoven material consisting of two or more layers having filtering characteristic for a long period of time and method for its production | |
| KR20110128950A (en) | Thermally fusible interlining nonwoven and production and use thereof | |
| CN110725070B (en) | Waterproof and oilproof non-woven fabric and manufacturing process thereof | |
| CN109944138A (en) | A kind of hot melt agalasisa glue environment-friendly type chinampa and preparation method thereof | |
| CN109228599A (en) | La Sheer carpet and its manufacturing method | |
| CN105063779B (en) | A kind of chemical resistance composite monofilament and preparation method thereof | |
| CN108654209A (en) | A kind of spunbond base fabric spun lacing filtrate and preparation method thereof | |
| CN111868320A (en) | Method for producing a carpet or carpet tile and carpet or carpet tile obtained thereby | |
| US3516899A (en) | Bonded nonwoven fabric | |
| EP0103140B1 (en) | Process for the production of pile-surfaced textile structures | |
| CN106232897A (en) | Hot melt adhesive width material and preparation method thereof | |
| US3420724A (en) | Process for preparing bonded,nonwoven fabrics | |
| CN109281190A (en) | Wilden carpet and its manufacturing method | |
| WO2019238051A1 (en) | Carpet | |
| JP2005537401A (en) | Flooring product having a soft and slip resistant lining composition and manufacturing method | |
| WO1993007790A1 (en) | Method for producing tufted and bonded carpet material and the carpet so produced | |
| US8182927B2 (en) | Recycled cellulosic industrial and commercial absorbent matting | |
| RU2773937C2 (en) | Method for manufacturing a carpet or a rug and carpet or rug produced thereby |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190115 |
|
| WD01 | Invention patent application deemed withdrawn after publication |