CN110417244A - A high-frequency chopper soft-switch voltage regulator circuit - Google Patents
A high-frequency chopper soft-switch voltage regulator circuit Download PDFInfo
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- CN110417244A CN110417244A CN201910793716.4A CN201910793716A CN110417244A CN 110417244 A CN110417244 A CN 110417244A CN 201910793716 A CN201910793716 A CN 201910793716A CN 110417244 A CN110417244 A CN 110417244A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M1/083—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the ignition at the zero crossing of the voltage or the current
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
- H02M1/088—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices
- H02M1/092—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices the control signals being transmitted optically
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/42—Conversion of DC power input into AC power output without possibility of reversal
- H02M7/44—Conversion of DC power input into AC power output without possibility of reversal by static converters
- H02M7/48—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
- H02M7/5387—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
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Abstract
本发明公开了一种高频斩波软开关调压电路,该电路包括有辅助斩波调压电路、主斩波调压电路、PWM驱动控制电路和输出电路,辅助斩波调压电路与主斩波调压电路连接,输出电路与主斩波调压电路连接,主斩波调压电路和辅助斩波调压电路还均与PWM驱动控制电路连接,由PWM驱动控制电路控制主斩波调压电路和辅助斩波调压电路的通断,外部输入高压直流电对辅助斩波调压电路与主斩波调压电路的并联结构输入,斩波输出通过输出电路后连接到回路负载上。在PWM驱动控制电路的控制下,在输出电路上得到可调的直流电压和电流,并在PWM驱动控制电路的控制下实现开关器件的软开关过程,降低开关器件的损耗,提升电路的安全性。
The invention discloses a high-frequency chopper soft switch voltage regulation circuit, which comprises an auxiliary chopper voltage regulation circuit, a main chopper voltage regulation circuit, a PWM drive control circuit and an output circuit, the auxiliary chopper voltage regulation circuit and the main The output circuit is connected with the main chopper voltage regulation circuit, the main chopper voltage regulation circuit and the auxiliary chopper voltage regulation circuit are also connected with the PWM driving control circuit, and the main chopper voltage regulation circuit is controlled by the PWM driving control circuit. The on-off of the voltage circuit and the auxiliary chopper voltage regulation circuit, the external input high-voltage direct current is input to the parallel structure of the auxiliary chopper voltage regulation circuit and the main chopper voltage regulation circuit, and the chopper output is connected to the loop load after passing through the output circuit. Under the control of the PWM drive control circuit, the adjustable DC voltage and current are obtained on the output circuit, and the soft switching process of the switching device is realized under the control of the PWM drive control circuit, which reduces the loss of the switching device and improves the safety of the circuit. .
Description
技术领域technical field
本发明属于高频转换电路技术领域,特别涉及一种PWM调压电路。The invention belongs to the technical field of high-frequency conversion circuits, in particular to a PWM voltage regulating circuit.
背景技术Background technique
斩波电路应用在具体的电力电路中,用于将特定直流电变为另一固定电压或可调电压的直流电,为电路提供开关电源。The chopper circuit is used in a specific power circuit to change a specific direct current into another fixed voltage or adjustable voltage direct current to provide a switching power supply for the circuit.
电力电路中通常使用大功率半导体电子器件作为电子开关实现斩波,在高频环境下,大功率半导体电子器件往往在大电压下开通,在大电流下下关断,也就是说高频环境下的开关器件往往处于硬开关状态。In power circuits, high-power semiconductor electronic devices are usually used as electronic switches to realize chopping. In high-frequency environments, high-power semiconductor electronic devices are often turned on at high voltages and turned off at high currents, that is to say, in high-frequency environments The switching device is often in a hard switching state.
硬开关状态在具体的电力电路运行时存在以下问题:首先,开关器件的高频通断在感性和容性负载中会产生很大的瞬时功耗,且总功耗将随开关器件的开关频率的增加而增加,过大的瞬时功耗将使得开关器件结温升高,开关器件的稳定性受到威胁;其次,开关器件高频通断产生的尖峰电压或尖峰电流会造成开关器件的二次击穿;最后,开关器件在高频通断时产生的高幅值电压突变和电流突变也将对电路造成严重的电磁干扰,影响整个电路的正常运行。The hard switching state has the following problems when the specific power circuit is running: First, the high-frequency on-off of the switching device will generate a large instantaneous power consumption in the inductive and capacitive load, and the total power consumption will increase with the switching frequency of the switching device. The excessive instantaneous power consumption will increase the junction temperature of the switching device, and the stability of the switching device will be threatened; secondly, the peak voltage or peak current generated by the high-frequency on-off of the switching device will cause secondary damage to the switching device. Breakdown; Finally, the high-amplitude voltage mutation and current mutation generated by the switching device during high-frequency on-off will also cause serious electromagnetic interference to the circuit and affect the normal operation of the entire circuit.
为克服硬开关存在的问题,今年来,国内外陆续出现多种零电压开关(ZVS)和零电流开关(ZCS)。In order to overcome the problems of hard switching, various zero-voltage switches (ZVS) and zero-current switches (ZCS) have appeared in succession at home and abroad this year.
理想的零电流软关断过程为电流先下降到零,电压在缓慢上升中断态值,因此此关断过程中的开关损耗理论上接近为零。而理想上的零电压软开通过程为电压先下降到零,电流再缓慢上升至通态值,因此开通过程的开关损耗理论上也近似为零。The ideal zero-current soft turn-off process is that the current drops to zero first, and the voltage rises slowly to the off-state value, so the switching loss in this turn-off process is theoretically close to zero. In an ideal zero-voltage soft turn-on process, the voltage drops to zero first, and then the current slowly rises to the on-state value, so the switching loss in the turn-on process is theoretically approximately zero.
然而,如何将上述软开关思路应用到具体电路中,实现斩波电路中开关器件的软开软关,现有技术中并未提出成熟且合适的技术方案。However, no mature and suitable technical solution has been proposed in the prior art on how to apply the above soft switching idea to a specific circuit to realize the soft on and off of the switching device in the chopper circuit.
发明内容Contents of the invention
为解决上述问题,本发明的目的在于提供一种开关器件的导通过程与关断过程均实现软开关过程的高频斩波软开关电路。In order to solve the above problems, the object of the present invention is to provide a high-frequency chopper soft switching circuit in which both the turn-on process and the turn-off process of the switching device realize soft switching process.
为实现上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:
本发明提供一种高频斩波软开关调压电路,该电路包括有PWM驱动控制电路、主斩波调压电路、辅助斩波调压电路和输出电路。The invention provides a high-frequency chopper soft switch voltage regulation circuit, which includes a PWM drive control circuit, a main chopper voltage regulation circuit, an auxiliary chopper voltage regulation circuit and an output circuit.
高频交变电路下,设置斩波电路可将网压整流滤波输出的高压直流电压或电流成为指定可调的幅值的直流电压和电流,变换过程均在特定的控制脉宽信号输入的条件下受控完成。Under the high-frequency alternating circuit, setting the chopper circuit can convert the high-voltage DC voltage or current output by the network voltage rectification filter into a DC voltage and current with a specified adjustable amplitude. The conversion process is under the condition of a specific control pulse width signal input. Completed under control.
本电路中的PWM驱动控制电路包括有第一脉宽调制单元、第二脉宽调制单元和零压检测器,零压逻辑检测单元包括有零压检测器和非门,零压检测器用于检测其输入端电压,如零压检测器的输入端电压为0V,则其输出端输出低电平,如零压检测器的输入端电压不为0V,则其输出端输出高电平;所述零压检测器的输入端连接第一IGBT管的集电极,第一IGBT管的的集电极处电压为0V时引起零压检测器的输出端输出逻辑“0”,零压检测器的输出端连接非门的输入端,零压检测器的的输出端还同时连接到第一脉宽调制单元,非门的输出端连接第二脉宽调制单元,;外部PWM信号也同时接入第一脉宽调制单元和第二脉宽调制单元。设置零压检测器用于检测第一IGBT管的集电极电压,如该点电压降至误差允许的0V内时,零压检测器输出逻辑“0”,进一步通过非门控制第一脉宽调制单元和第二脉宽调制单元切换输出。The PWM drive control circuit in this circuit includes a first pulse width modulation unit, a second pulse width modulation unit, and a zero-voltage detector. The zero-voltage logic detection unit includes a zero-voltage detector and a NOT gate. The zero-voltage detector is used to detect Its input terminal voltage, as the input terminal voltage of zero voltage detector is 0V, then its output terminal outputs low level, as the input terminal voltage of zero voltage detector is not 0V, then its output terminal outputs high level; The input terminal of the zero-voltage detector is connected to the collector of the first IGBT tube. When the voltage at the collector of the first IGBT tube is 0V, the output terminal of the zero-voltage detector outputs a logic "0", and the output terminal of the zero-voltage detector Connect the input terminal of the NOT gate, the output terminal of the zero voltage detector is also connected to the first pulse width modulation unit, and the output terminal of the NOT gate is connected to the second pulse width modulation unit; the external PWM signal is also connected to the first pulse width modulation unit at the same time a width modulation unit and a second pulse width modulation unit. Set the zero voltage detector to detect the collector voltage of the first IGBT tube. If the voltage at this point drops to within the allowable 0V of the error, the zero voltage detector outputs logic "0", and further controls the first pulse width modulation unit through the NOT gate and the second pulse width modulation unit switching output.
外部PWM信号输入高电平的时刻,第二脉宽调制单元将发出控制信号,控制第二IGBT管限时导通,当第二脉宽调制单元结束输出,第二IGBT管受控截后,第一脉宽调制单元开始输出控制信号,控制第一IGBT管导通直至外部PWM信号停止输入。PWM驱动控制电路用于分时驱动第一脉宽调制单元和第二脉宽调制单元,保证在外部PWM信号有高电平输入时,第一IGBT管和第二IGBT管中择一导通。When the external PWM signal is input at a high level, the second pulse width modulation unit will send out a control signal to control the second IGBT tube to be turned on within a time limit. A pulse width modulation unit starts to output a control signal to control the conduction of the first IGBT until the external PWM signal stops being input. The PWM drive control circuit is used to time-divisionally drive the first pulse width modulation unit and the second pulse width modulation unit to ensure that when the external PWM signal has a high level input, one of the first IGBT tube and the second IGBT tube is turned on.
进一步地,第一脉宽调制单元包括有第一或非门和第一脉冲驱动器,第一或非门的输入端连接非门的输出端和外部PWM信号,第一或非门的输出端连接第一脉冲驱动器的输入端,第一脉冲驱动器在输出端生成第一脉冲信号,驱动控制第一IGBT管的通断;Further, the first pulse width modulation unit includes a first NOR gate and a first pulse driver, the input terminal of the first NOR gate is connected to the output terminal of the NOR gate and the external PWM signal, and the output terminal of the first NOR gate is connected to The input end of the first pulse driver, the first pulse driver generates a first pulse signal at the output end, and drives and controls the on-off of the first IGBT tube;
第二脉宽调制单元包括有第二或非门、第二脉宽检测器、传输光耦和第二脉冲驱动器,第二或非门的输入端连接零压检测器的输出端和外部PWM信号,第二或非门的输出端连接第二脉宽检测器的输入端,第二脉宽检测器的输出端连接传输光耦的输出端,传输光耦的输出端连接第二脉冲驱动器,第二脉冲驱动器生成第二脉冲信号,驱动控制第二IGBT管的通断;The second pulse width modulation unit includes a second NOR gate, a second pulse width detector, a transmission optocoupler and a second pulse driver, and the input terminal of the second NOR gate is connected to the output terminal of the zero voltage detector and the external PWM signal , the output end of the second NOR gate is connected to the input end of the second pulse width detector, the output end of the second pulse width detector is connected to the output end of the transmission optocoupler, and the output end of the transmission optocoupler is connected to the second pulse driver, the second The second pulse driver generates a second pulse signal to drive and control the on-off of the second IGBT tube;
第一或非门的输出端还与第二或非门的输入端连接;由此保证在同一时刻,第一脉宽调制单元和第二脉宽调制单元中仅一路信号选通。The output terminal of the first NOR gate is also connected to the input terminal of the second NOR gate; thus, it is ensured that only one channel of signals in the first pulse width modulation unit and the second pulse width modulation unit is gated at the same time.
第二脉宽检测器用于检测其输入端的信号宽度,如第二脉宽检测器输入端的信号宽度窄于设定宽度,则允许该信号通过其输出端输出,否则不允许输出。进一步地,PWM驱动控制电路还包括有第一光耦合器,所述第一光耦合器的输入端与外部PWM信号连接,所述第一光耦合器的输出端同时接入第一脉宽调制单元和第二脉宽调制单元。为将外部PWM信号与高频环境隔离开来,防止输入到电路中的PWM信号受污染,因此在PWM驱动控制电路中设置第一光耦合器,从源头得到较为纯净的PWM输入。当然,设置了第一光耦合器后,外部PWM信号经过第一光耦合器之后反相。The second pulse width detector is used to detect the signal width at its input terminal. If the signal width at the input terminal of the second pulse width detector is narrower than the set width, the signal is allowed to be output through its output terminal, otherwise the output is not allowed. Further, the PWM drive control circuit also includes a first optocoupler, the input end of the first optocoupler is connected to the external PWM signal, and the output end of the first optocoupler is simultaneously connected to the first pulse width modulation unit and the second PWM unit. In order to isolate the external PWM signal from the high-frequency environment and prevent the PWM signal input into the circuit from being polluted, a first optocoupler is installed in the PWM drive control circuit to obtain relatively pure PWM input from the source. Of course, after the first optocoupler is set, the phase of the external PWM signal is reversed after passing through the first optocoupler.
进一步地,PWM驱动控制电路还包括有过流检测器和第二光耦合器,过流检测器的检测端连接第一IGBT管的集电极,过流检测器的输出端与第二光耦合器的输入端连接,第二光耦合器的输出端连接外部控制中心;过流检测器检测到第一IGBT管集电极端出现过高电流则将该过流信息报送外部控制中心。大电压往往伴随着高电流,在第一IGBT管的集电极上连接过流检测器的检测端,如检测端检测到第一IGBT管的集电极出现大电流,则代表第一IGBT管工作异常,存在已经受损的可能,此时过流检测器输出逻辑判断信号外部控制中心,方便外部控制中心及时关停电路,防止电路进一步受损并方便更换。Further, the PWM drive control circuit also includes an overcurrent detector and a second optocoupler, the detection terminal of the overcurrent detector is connected to the collector of the first IGBT tube, and the output terminal of the overcurrent detector is connected to the second optocoupler The input terminal of the second optocoupler is connected to the external control center; the overcurrent detector detects the overcurrent at the collector terminal of the first IGBT tube and reports the overcurrent information to the external control center. Large voltage is often accompanied by high current. Connect the detection terminal of the overcurrent detector to the collector of the first IGBT tube. If the detection terminal detects a large current in the collector of the first IGBT tube, it means that the first IGBT tube is working abnormally. , there is a possibility that it has been damaged, at this time the overcurrent detector outputs a logic judgment signal to the external control center, which facilitates the external control center to shut down the circuit in time, prevents further damage to the circuit and facilitates replacement.
进一步地,PWM驱动控制电路延迟开关,延迟开关的输入端与外部PWM信号,外部PWM信号高电平时延迟开关延迟开启过流检测器进行第一IGBT管集电极端的过流逻辑检测。由于IGBT管的导通与关断需要时间,如在第一脉宽调制单元输出导通信号的瞬间直接测量第一IGBT管的集电极电流,则必将得到第一IGBT管处于高电流状态,这样的测试结果将毫无疑义。本申请中设置延迟开关,外部高电平信号输入高电平后,延迟开关延迟适当时间,在该事件内第一IGBT管应已完成动作,延迟后测量第一IGBT管集电极电流,如此时第一IGBT管集电极仍处于高电流状态,则认为第一IGBT管必然存在故障,该信息将反馈至外部控制中心,方便外部控制中心对系统做故障分析与进一步地关停控制。Further, the PWM drive control circuit delays the switch, delays the input terminal of the switch and the external PWM signal, and when the external PWM signal is at a high level, the delay switch delays turning on the overcurrent detector for overcurrent logic detection of the collector terminal of the first IGBT tube. Since the turn-on and turn-off of the IGBT tube takes time, if the collector current of the first IGBT tube is directly measured at the moment when the first pulse width modulation unit outputs the turn-on signal, the first IGBT tube will be in a high current state. Such test results would leave no doubt. In this application, a delay switch is set. After the external high-level signal is input to a high level, the delay switch is delayed for an appropriate time. The first IGBT tube should have completed the action in this event, and the collector current of the first IGBT tube is measured after the delay. At this time If the collector of the first IGBT tube is still in a high current state, it is considered that the first IGBT tube must have a fault, and this information will be fed back to the external control center, which is convenient for the external control center to analyze the fault of the system and further shut down the control.
本电路中的主斩波调压电路包括有第一二极管和第一IGBT管,第一二极管的阴极连接输入高压直流电的正极,第一二极管的阳极连接第一IGBT管的集电极,第一IGBT管的栅极连接PWM驱动控制电路,第一IGBT管的发射极连接外部输入高压直流电的负极。The main chopper voltage regulating circuit in this circuit includes a first diode and a first IGBT tube, the cathode of the first diode is connected to the positive pole of the input high-voltage direct current, and the anode of the first diode is connected to the first IGBT tube The collector, the gate of the first IGBT tube are connected to the PWM drive control circuit, and the emitter of the first IGBT tube is connected to the negative pole of the external input high-voltage direct current.
进一步地,主斩波调压电路还包括有第一电容,第一电容的一端连接在第一IGBT管的集电极与第一二极管的公共端,第一电容的另一端连接第一IGBT管的发射极与外部输入高压的负极的公共端。Further, the main chopper voltage regulating circuit also includes a first capacitor, one end of the first capacitor is connected to the collector of the first IGBT tube and the common end of the first diode, and the other end of the first capacitor is connected to the first IGBT The common end of the emitter of the tube and the negative pole of the external input high voltage.
本电路中的辅助斩波调压电路包括有第二IGBT管、第二二极管、第三二极管、第二电容和第一电感;第三二极管的阴极连接外部输入高压直流电的正极,第三二极管的阳极连接第二二极管的的阴极,第二二极管的阳极连接第二IGBT管集电极,第二IGBT管的发射极连接外部输入高压直流电的负极,第一电感的一端连接第二IGBT管的集电极和第二二极管的阳极的公共端,第一电感的另一端连接第一二极管的阳极和第一IGBT管的集电极的公共端,第二电容的一端连接第三二极管和第二二极管的公共端的公共端,第二电容的另一端连接第一电感、第一二极管和第一IGBT管的公共端。The auxiliary chopper voltage regulating circuit in this circuit includes a second IGBT tube, a second diode, a third diode, a second capacitor and a first inductance; the cathode of the third diode is connected to the external input high-voltage direct current Anode, the anode of the third diode is connected to the cathode of the second diode, the anode of the second diode is connected to the collector of the second IGBT tube, the emitter of the second IGBT tube is connected to the negative pole of the external input high-voltage direct current, the first One end of an inductor is connected to the common end of the collector of the second IGBT tube and the anode of the second diode, and the other end of the first inductor is connected to the common end of the anode of the first diode and the collector of the first IGBT tube, One end of the second capacitor is connected to the common end of the third diode and the common end of the second diode, and the other end of the second capacitor is connected to the common end of the first inductor, the first diode, and the first IGBT tube.
本电路中的输出电路包括有第二电感、第三电容以及回路负载,第二电感的一端外部输入高压直流电的正极,第二电感的另一端连接第一二极管的阳极与第一IGBT管的集电极的公共端连接,回路负载与第三电容并联。The output circuit in this circuit includes a second inductance, a third capacitor and a loop load. One end of the second inductance is externally input with the positive pole of high-voltage direct current, and the other end of the second inductance is connected to the anode of the first diode and the first IGBT tube. The common terminal of the collector is connected, and the loop load is connected in parallel with the third capacitor.
本发明的优势在于:利用本发明提供的高频斩波软开关调压电路,可以使得上述电路在PWM驱动控制电路的控制下,在输出电路上得到指定幅值范围的可调直流电,并在PWM驱动控制电路中脉冲发生变化时实现开关器件的软开关过程,降低开关器件的损耗,提升电路的安全性。The advantage of the present invention is that: using the high-frequency chopping soft-switching voltage regulating circuit provided by the present invention, the above-mentioned circuit can obtain an adjustable direct current with a specified amplitude range on the output circuit under the control of the PWM drive control circuit. When the pulse in the PWM drive control circuit changes, the soft switching process of the switching device is realized, the loss of the switching device is reduced, and the safety of the circuit is improved.
附图说明Description of drawings
图1是本发明具体实施方式中所实现的调压电路与前段整流电路和滤波电路结合的整体电路架构图。Fig. 1 is a diagram of the overall circuit structure of the voltage regulation circuit combined with the front stage rectification circuit and filter circuit realized in the specific embodiment of the present invention.
图2是图1中A部分的局部放大图。Fig. 2 is a partially enlarged view of part A in Fig. 1 .
图3是图1中B部分的局部放大图。Fig. 3 is a partially enlarged view of part B in Fig. 1 .
图4是本发明具体实施方式中所实现的电路的波形图。其中,a为PWM驱动控制电路的输入波形图,b为PWM驱动控制电路中第二脉冲驱动器的输出波形图,c为PWM驱动控制电路中第一脉冲驱动器的输出波形图,d为第一IGBT管上电压与电流的变化曲线,e为第二IGBT管上电压与电流的变化曲线。Fig. 4 is a waveform diagram of a circuit implemented in a specific embodiment of the present invention. Among them, a is the input waveform diagram of the PWM drive control circuit, b is the output waveform diagram of the second pulse driver in the PWM drive control circuit, c is the output waveform diagram of the first pulse driver in the PWM drive control circuit, and d is the first IGBT The change curve of voltage and current on the tube, e is the change curve of voltage and current on the second IGBT tube.
图5是具体实施方式一种所实现的小功率环境下高频斩波调压电路的电路原理图。FIG. 5 is a schematic circuit diagram of a high-frequency chopping and voltage regulating circuit implemented in a low-power environment according to a specific embodiment.
图6是具体实施方式二种所实现的大功率环境下高频斩波调压电路的电路原理图。FIG. 6 is a schematic circuit diagram of a high-frequency chopping and voltage regulating circuit in a high-power environment realized in the second embodiment.
图7是具体实施方式三种所实现的超大功率环境下高频斩波调压电路的电路原理图。Fig. 7 is a schematic circuit diagram of a high-frequency chopping and voltage regulating circuit in an ultra-high power environment realized by three specific embodiments.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
为实现上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:
本电路在具体工作时,其电路架构如图1-3所示。When this circuit is working, its circuit structure is shown in Figure 1-3.
本发明提供了一种高频斩波软开关调压电路,该电路包括有辅助斩波调压电路、主斩波调压电路和输出电路。The invention provides a high-frequency chopper soft switch voltage regulation circuit, which includes an auxiliary chopper voltage regulation circuit, a main chopper voltage regulation circuit and an output circuit.
进一步地,第一脉宽调制单元包括有第一或非门和第一脉冲驱动器,第一或非门的输入端连接零压检测器的输出端和外部PWM信号,第一或非门的输出端连接第一脉冲驱动器,第一脉冲驱动器生成第一脉冲信号,驱动控制第一IGBT管的通断;Further, the first pulse width modulation unit includes a first NOR gate and a first pulse driver, the input terminal of the first NOR gate is connected to the output terminal of the zero voltage detector and the external PWM signal, and the output of the first NOR gate The terminal is connected to the first pulse driver, and the first pulse driver generates a first pulse signal to drive and control the on-off of the first IGBT tube;
而第二脉宽调制单元包括有第二或非门、第二脉宽检测器、传输光耦和第二脉冲驱动器,所述第二或非门的输入端连接零压检测器的输出端和外部PWM信号,所述第二或非门的输出端连接第二脉宽检测器的输入端,所述第二脉宽检测器的输出端连接传输光耦的输出端,所述传输光耦的输出端连接第二脉冲驱动器,所述第二脉冲驱动器生成第二脉冲信号,驱动控制第二IGBT管IGBT2的通断。The second pulse width modulation unit includes a second NOR gate, a second pulse width detector, a transmission optocoupler and a second pulse driver, and the input end of the second NOR gate is connected to the output end of the zero voltage detector and External PWM signal, the output end of the second NOR gate is connected to the input end of the second pulse width detector, the output end of the second pulse width detector is connected to the output end of the transmission optocoupler, and the output end of the transmission optocoupler The output end is connected to a second pulse driver, and the second pulse driver generates a second pulse signal to drive and control the on-off of the second IGBT transistor IGBT2.
PWM驱动控制电路还包括有第一光耦合器,第一光耦合器的输入端与外部PWM信号连接,第一光耦合器的输出端同时接入第一脉宽调制单元和第二脉宽调制单元。为将外部PWM信号与高频环境隔离开来,防止输入到电路中的PWM信号受污染,因此在PWM驱动控制电路中设置第一光耦合器,从源头得到较为纯净的PWM输入。The PWM drive control circuit also includes a first optocoupler, the input end of the first optocoupler is connected to the external PWM signal, and the output end of the first optocoupler is simultaneously connected to the first pulse width modulation unit and the second pulse width modulation unit. unit. In order to isolate the external PWM signal from the high-frequency environment and prevent the PWM signal input into the circuit from being polluted, a first optocoupler is installed in the PWM drive control circuit to obtain relatively pure PWM input from the source.
PWM驱动控制电路还包括有过流检测器和第二光耦合器,过流检测器的检测端连接第一IGBT管IGBT1的集电极,过流检测器的输出端与第二光耦合器的输入端连接,第二光耦合器的输出端连接外部控制中心;过流检测器检测到第一IGBT管IGBT1集电极端与发射极端之间出现过高电流则将该过流信息报送外部控制中心。大电压往往伴随着高电流,在第一IGBT管IGBT1的集电极上连接过流检测器的检测端,如检测端检测到第一IGBT管IGBT1的集电极出现大电流,则代表第一IGBT管IGBT1工作异常,存在受损的可能,此时过流检测器输出逻辑判断信号直接立即停止外部PWM信号输入,并输送到外部控制中心,方便外部控制中心及时关停电路或进一步操作,防止电路进一步受损。The PWM drive control circuit also includes an overcurrent detector and a second optocoupler, the detection end of the overcurrent detector is connected to the collector of the first IGBT tube IGBT1, and the output terminal of the overcurrent detector is connected to the input of the second optocoupler The output terminal of the second optocoupler is connected to the external control center; the overcurrent detector detects that there is an overcurrent between the collector terminal and the emitter terminal of the first IGBT tube IGBT1, and then reports the overcurrent information to the external control center . Large voltage is often accompanied by high current. Connect the detection terminal of the overcurrent detector to the collector of the first IGBT tube IGBT1. If the detection terminal detects a large current in the collector of the first IGBT tube IGBT1, it means that the first IGBT tube IGBT1 is working abnormally and may be damaged. At this time, the overcurrent detector outputs a logic judgment signal to immediately stop the external PWM signal input and send it to the external control center to facilitate the external control center to shut down the circuit or further operation in time to prevent the circuit from further damaged.
PWM驱动控制电路延迟开关,延迟开关的输入端与外部PWM信号,外部PWM信号高电平时延迟开关延迟开启过流检测器进行第一IGBT管IGBT1集电极端的过流逻辑检测,设置延迟开关的目的在于,在外部PWM信号出现后,第一IGBT管IGBT1和第二IGBT管IGBT2自身的通断存在延迟,电路应等待第一IGBT管IGBT1和第二IGBT管IGBT2完全通断后才检测其过流逻辑。PWM drive control circuit delay switch, the input end of the delay switch and the external PWM signal, when the external PWM signal is high level, the delay switch delays the opening of the overcurrent detector to detect the overcurrent logic of the collector terminal of the first IGBT tube IGBT1, and set the delay switch. The purpose is that after the external PWM signal appears, there is a delay in the on-off of the first IGBT tube IGBT1 and the second IGBT tube IGBT2, and the circuit should wait for the first IGBT tube IGBT1 and the second IGBT tube IGBT2 to be completely switched on before detecting their overcurrent. logic.
主斩波调压电路包括有第一二极管D1和第一IGBT管IGBT1,第一二极管D1的阴极连接外部高压直流电的正极,第一二极管D1的阴极连接第一IGBT管IGBT1的集电极,第一IGBT管IGBT1的栅极连接PWM驱动控制电路,第一IGBT管IGBT1的发射极连接外部指定高压直流电的负极。The main chopper voltage regulating circuit includes a first diode D1 and a first IGBT tube IGBT1, the cathode of the first diode D1 is connected to the positive pole of the external high-voltage direct current, and the cathode of the first diode D1 is connected to the first IGBT tube IGBT1 The collector of the first IGBT tube IGBT1 is connected to the PWM drive control circuit, and the emitter of the first IGBT tube IGBT1 is connected to the negative pole of an external designated high-voltage direct current.
主斩波调压电路还包括有第一电容C3,第一电容C3的一端连接在第一IGBT管IGBT1与第一二极管D1的公共端,第一电容C3的另一端连接第一IGBT管IGBT1与外部指定幅值高压直流电的负极的公共端。The main chopper voltage regulating circuit also includes a first capacitor C3, one end of the first capacitor C3 is connected to the common end of the first IGBT tube IGBT1 and the first diode D1, and the other end of the first capacitor C3 is connected to the first IGBT tube The common terminal of IGBT1 and the negative pole of the external specified amplitude high-voltage direct current.
辅助斩波调压电路包括有第二IGBT管IGBT2、第二二极管D2、第三二极管D3、第二电容C2和第一电感L2;第三二极管D3的阴极连接连接外部指定幅值高压直流电的正极,第三二极管D3的阳极连接第二二极管D2的的阴极,第二二极管D2的阳极连接第二IGBT管IGBT2集电极,第二IGBT管IGBT2的发射极连接外部指定幅值高压直流电的负极,第一电感L2的一端连接第一IGBT管IGBT1和第一二极管D1的公共端,第一电感L2的另一端连接第二二极管D2和第二IGBT管IGBT2的公共端,第二电容C2的一端连接第三二极管D3和第二二极管D2的公共端,第二电容C2的另一端连接第一电感L2与第一二极管D1的公共端。The auxiliary chopper voltage regulating circuit includes a second IGBT tube IGBT2, a second diode D2, a third diode D3, a second capacitor C2 and a first inductor L2; the cathode of the third diode D3 is connected to an external specified The anode of the amplitude high-voltage direct current, the anode of the third diode D3 is connected to the cathode of the second diode D2, the anode of the second diode D2 is connected to the collector of the second IGBT tube IGBT2, and the emitter of the second IGBT tube IGBT2 One end of the first inductance L2 is connected to the common end of the first IGBT tube IGBT1 and the first diode D1, and the other end of the first inductance L2 is connected to the second diode D2 and the first diode D1. The common end of the two IGBT tubes IGBT2, one end of the second capacitor C2 is connected to the common end of the third diode D3 and the second diode D2, and the other end of the second capacitor C2 is connected to the first inductor L2 and the first diode Common terminal of D1.
输出电路包括有回路负载RL、第二电感L1和第三电容C1,第二电感L1的一端连接外部高压直流电的正极,第二电感L1的另一端连接第一二极管D1与第一IGBT管IGBT1的公共端连接,第三电容C1的一端连接第二电感L1与外部高压直流电的正极的公共端,第三电容C1的另一端连接第二电感L1与第一IGBT管IGBT1的公共端,回路负载RL与第三电感C1并联。The output circuit includes a loop load RL, a second inductance L1 and a third capacitor C1. One end of the second inductance L1 is connected to the positive pole of the external high-voltage direct current, and the other end of the second inductance L1 is connected to the first diode D1 and the first IGBT tube. The common end of IGBT1 is connected, one end of the third capacitor C1 is connected to the common end of the second inductor L1 and the positive pole of the external high-voltage direct current, the other end of the third capacitor C1 is connected to the common end of the second inductor L1 and the first IGBT tube IGBT1, and the loop The load RL is connected in parallel with the third inductor C1.
外部380V三相交变电输入后,经整流电路和滤波电容的整理,成为约530V不可调的直流电压,该530V不可调的直流电压输入到本电路中后,将在输出电路上产生0~530V可调幅值的直流电压供给负载。After the external 380V three-phase alternating current is input, it becomes about 530V non-adjustable DC voltage through rectification circuit and filter capacitor. After the 530V non-adjustable DC voltage is input into this circuit, it will generate 0~530V on the output circuit. A DC voltage with adjustable amplitude is supplied to the load.
外部PWM信号对PWM驱动控制电路输入后,将从第一脉驱动器中输出P1,或从第二脉冲驱动器中输出P2,外部PWM信号、P1和P2的波形图如图4所示。After the external PWM signal is input to the PWM drive control circuit, P1 will be output from the first pulse driver, or P2 will be output from the second pulse driver. The waveforms of the external PWM signal, P1 and P2 are shown in Figure 4.
外部PWM信号开始对电路输入,在0~T1时间内,外部PWM信号输入低电平,在该时间段内第一脉冲驱动器与第二脉冲驱动器均无脉宽信号输出,第一IGBT管IGBT1与第二IGBT管IGBT2上流过的电流均为0。此时第二电感上在先存储的能量流经回路负载和第一二极管D1后形成回路,因此0~T1时间内,作为回路负载的回路负载上的电流由电感提供。而与此同时,由于第一IGBT管IGBT1和第二IGBT管IGBT2此时均处于截止状态,因此在该时间内第一IGBT管IGBT1的集电极与第二IGBT管IGBT2的集电极处均保持稳定高电压。The external PWM signal starts to be input to the circuit. During the period from 0 to T1, the external PWM signal is input at a low level. During this period, the first pulse driver and the second pulse driver have no pulse width signal output, and the first IGBT tube IGBT1 and The current flowing through the second IGBT tube IGBT2 is all zero. At this time, the energy previously stored in the second inductor flows through the loop load and the first diode D1 to form a loop. Therefore, the current on the loop load as the loop load is provided by the inductor during the time period from 0 to T1. At the same time, since the first IGBT IGBT1 and the second IGBT IGBT2 are both in the cut-off state at this time, the collector of the first IGBT IGBT1 and the collector of the second IGBT IGBT2 remain stable during this time. high voltage.
在T1时刻,外部PWM信号翻转,对电路输入高电平,此时PWM驱动控制电路将保持第一脉冲驱动器不动而从第二脉冲驱动器中输出高电平,此时第二IGBT管IGBT2受控导通,此时第一电感L2上流过电流,由于电感本身阻碍电流变化的特性,则第二IGBT管IGBT2的集电极处的电流从T1时刻开始缓慢攀升。在T1时刻第二IGBT管IGBT2受控导通的瞬间,其集电极与发射极之间的电压在驱动脉冲的控制下迅速降至0V,因此在T1时刻,第二IGBT管实现了近乎零电流导通(ZCS)。At time T1, the external PWM signal is reversed, and a high level is input to the circuit. At this time, the PWM drive control circuit will keep the first pulse driver stationary and output a high level from the second pulse driver. At this time, the second IGBT tube IGBT2 is controlled At this time, the current flows through the first inductor L2, and the current at the collector of the second IGBT tube IGBT2 starts to climb slowly from the time T1 due to the characteristic of the inductor itself that hinders the change of the current. At the moment when the second IGBT tube IGBT2 is controlled to be turned on at T1, the voltage between its collector and emitter drops rapidly to 0V under the control of the driving pulse, so at T1, the second IGBT tube achieves almost zero current conduction (ZCS).
在T1~T2过程中,P2保持输出,第二IGBT管IGBT2保持导通,在该时间内,由于第一电感L2对电流的阻碍作用,使得第二IGBT管IGBT2的集电极处电流(即第二IGBT管IGBT2的电流)缓慢上升,则第一IGBT管IGBT1集电极处电位下降,由此导致在T1~T2时间内第一IGBT管IGBT1的集电极处电压缓慢下降,并在T2时刻降为0V。In the process of T1~T2, P2 keeps outputting, and the second IGBT tube IGBT2 keeps turning on. During this time, due to the blocking effect of the first inductance L2 on the current, the current at the collector of the second IGBT tube IGBT2 (that is, the current at the collector of the second IGBT tube IGBT2 The current of the second IGBT tube IGBT2) rises slowly, and the potential at the collector of the first IGBT tube IGBT1 drops, which causes the voltage at the collector of the first IGBT tube IGBT1 to drop slowly during T1~T2, and drops to 0V.
在T2时刻,PWM驱动控制电路控制第一脉冲驱动器停止输出,此时的第一IGBT管的电压为0V,零压检测器检测出第一IGBT管IGBT1集电极与发射极之间端电压为0V,此时逻辑电平为0,输入第二非门的输入端,迫使第二脉冲驱动器成为0V。脉冲驱动器开始输出P1,第一IGBT管IGBT1导通,因此在T2时刻,第一IGBT管IGBT1实现了近乎零电压(ZVS)导通。而由于此时第二脉冲驱动器停止输出,第二IGBT管IGBT2开始关断,此时流经第一电感上的电流将出现减少趋势,因此第一电感L2将出于电感对电流变化的阻碍作用对第二电容C2和第二二极管D2放电,第二IGBT管IGBT2上的电流迅速降低,并在T3时刻降至0A,而在第二电感L1的电流逐渐降低的过程中,由于第一电感L2对第二电容C2放电,第二电容C2上的电压发生变化,第二电容C2出于电容对电压变换的阻碍作用,将缓慢提升第二IGBT管IGBT2集电极与发射极之间的电压,但由于同时存在第三二极管D3的钳位作用,第二IGBT管IGBT2的电压不能无限上升,第二电容C2两端的电压也被钳位到与输入的直流电压值,为第一IGBT管IGBT1零压关断做准备,仅在达到与外部530V直流电电压幅值相同时,第二IGBT管IGBT2的集电极电压保持稳定,因此在T2~T3时间内,第二IGBT管IGBT2也实现了近乎零电压关断(ZVS),此过程中,第二电容C2逐渐充满电。At time T2, the PWM drive control circuit controls the first pulse driver to stop the output. At this time, the voltage of the first IGBT tube is 0V, and the zero voltage detector detects that the terminal voltage between the collector and emitter of the first IGBT tube IGBT1 is 0V. , at this time the logic level is 0, input to the input terminal of the second NOT gate, forcing the second pulse driver to become 0V. The pulse driver starts to output P1, and the first IGBT tube IGBT1 is turned on, so at the time T2, the first IGBT tube IGBT1 realizes nearly zero voltage (ZVS) conduction. Since the second pulse driver stops output at this time, the second IGBT tube IGBT2 starts to turn off, and the current flowing through the first inductor will show a decreasing trend at this time, so the first inductor L2 will be due to the resistance of the inductance to the current change Discharging the second capacitor C2 and the second diode D2, the current on the second IGBT tube IGBT2 decreases rapidly, and drops to 0A at time T3, while the current of the second inductor L1 gradually decreases, due to the first The inductor L2 discharges the second capacitor C2, and the voltage on the second capacitor C2 changes. The second capacitor C2 will slowly increase the voltage between the collector and the emitter of the second IGBT tube IGBT2 due to the hindrance effect of the capacitor on the voltage conversion. , but due to the clamping effect of the third diode D3 at the same time, the voltage of the second IGBT tube IGBT2 cannot rise infinitely, and the voltage across the second capacitor C2 is also clamped to the DC voltage value of the input, which is the first IGBT In preparation for the zero-voltage turn-off of the tube IGBT1, the collector voltage of the second IGBT tube IGBT2 remains stable only when it reaches the same amplitude as the external 530V DC voltage, so the second IGBT tube IGBT2 also realizes the Near zero voltage shutdown (ZVS), during which the second capacitor C2 is gradually fully charged.
在T2~T4过程中,P1保持输出,第一IGBT管IGBT1保持导通,输出电路中的第二电感L1和第三电容C1组成的LC滤波电路,输入直流电压直接输出到LC滤波电路的输入端,从而将能量传输给负载。In the process of T2~T4, P1 keeps output, the first IGBT tube IGBT1 keeps on, the LC filter circuit composed of the second inductor L1 and the third capacitor C1 in the output circuit, the input DC voltage is directly output to the input of the LC filter circuit terminal, thereby transferring energy to the load.
在T4时刻,外部PWM信号翻转,对电路输入低电平,此时第一脉冲驱动器与第二脉冲驱动器均无脉宽信号输出,第一IGBT管IGBT1的在T4时刻受控截止,流经第一IGBT管IGBT1的电流迅速下降并降至0A,第一IGBT管IGBT1的集电极处的电位存在急剧上升趋势,为阻碍该趋势,第二电容中的电量开始泄放,第一电容C2开始充电,阻碍第一IGBT管IGBT1集电极与发射极之间电压上升,防止第一IGBT管IGBT1的电压陡增,实现第一IGBT管IGBT1在T4时刻实现近乎零电压关断(ZVS)。At T4, the external PWM signal is reversed, and a low level is input to the circuit. At this time, the first pulse driver and the second pulse driver have no pulse width signal output, and the first IGBT tube IGBT1 is controlled to cut off at T4, and flows through The current of the first IGBT tube IGBT1 drops rapidly and drops to 0A, and the potential at the collector of the first IGBT tube IGBT1 has a sharp upward trend. In order to hinder this trend, the power in the second capacitor starts to discharge, and the first capacitor C2 starts to charge , prevent the voltage rise between the collector and emitter of the first IGBT IGBT1, prevent the voltage of the first IGBT IGBT1 from increasing sharply, and realize the near zero voltage turn-off (ZVS) of the first IGBT IGBT1 at time T4.
以上,外部PWM信号对电路中输入一个完整周期,该周期内第一IGBT管IGBT1和第二IGBT管IGBT2均分别实现了软开和软关,在最大程度上降低了开关器件的开关损耗,在保护电路、提高电路的安全性和稳定性的同时,最大程度上降低了电路损耗。Above, the external PWM signal is input into the circuit for a complete cycle, and the first IGBT tube IGBT1 and the second IGBT tube IGBT2 are respectively soft-on and soft-off in this cycle, which reduces the switching loss of the switching device to the greatest extent. While protecting the circuit, improving the safety and stability of the circuit, the circuit loss is reduced to the greatest extent.
为实现上述电路原理在不同功率等级电路中应用,本发明将提供三种不同实施方式如下,以下三种不同实施方式中,为适应期对应的功率应用环境,将主要针对其各自的主斩波调压电路和辅助斩波调压电路进行调整,而输出电路与PWM驱动控制电路保持不变,因此在说明不同功率环境下的具体实施方式时,将主要针对主斩波调压电路和辅助斩波调压电路进行说明,其他电路不再赘述。In order to realize the application of the above circuit principles in circuits of different power levels, the present invention will provide three different implementations as follows. In the following three different implementations, in order to adapt to the corresponding power application environment, it will mainly focus on its respective main chopper The voltage regulation circuit and the auxiliary chopper voltage regulation circuit are adjusted, while the output circuit and the PWM drive control circuit remain unchanged. Therefore, when describing the specific implementation methods under different power environments, we will mainly focus on the main chopper voltage regulation circuit and the auxiliary chopper circuit. The wave voltage regulation circuit will be described, and other circuits will not be described in detail.
具体实施方式一:Specific implementation mode one:
请参阅图5,本具体实施方式所实现的调压电路适用于中小功率环境下的斩波软开关调压。Please refer to FIG. 5 , the voltage regulation circuit implemented in this embodiment is suitable for chopper soft switching voltage regulation in a medium and small power environment.
在本具体实施方式所实现的电路中包括有主斩波调压电路、辅助斩波调压电路、输出电路和PWM驱动控制电路。辅助斩波调压电路与主斩波调压电路连接,输出电路与主斩波调压电路连接,主斩波调压电路和辅助斩波调压电路还均与PWM驱动控制电路连接,由PWM驱动控制电路控制主斩波调压电路和辅助斩波调压电路的通断;外部指定幅值高压直流电对辅助斩波调压电路与主斩波调压电路的并联结构输入,外部负载连接在输出电路上。The circuit realized in this specific embodiment includes a main chopper voltage regulation circuit, an auxiliary chopper voltage regulation circuit, an output circuit and a PWM drive control circuit. The auxiliary chopper voltage regulation circuit is connected to the main chopper voltage regulation circuit, the output circuit is connected to the main chopper voltage regulation circuit, and both the main chopper voltage regulation circuit and the auxiliary chopper voltage regulation circuit are also connected to the PWM drive control circuit. The drive control circuit controls the on-off of the main chopping voltage regulating circuit and the auxiliary chopping voltage regulating circuit; the external specified amplitude high-voltage direct current is input to the parallel structure of the auxiliary chopping voltage regulating circuit and the main chopping voltage regulating circuit, and the external load is connected to on the output circuit.
其中,在本具体实施方式所实现的斩波电路中,辅助斩波电路包括有钳位二极管D13、辅助电容C12、辅助电感L12、辅助斩波第一IGBT管IGBT121和辅助斩波第二IGBT管IGBT122,钳位二极管D13的阴极连接外部电源的正极,钳位二极管D13的阳极连接辅助斩波第一IGBT管IGBT121的集电极,辅助斩波第一IGBT管IGBT121的栅极连接辅助斩波第一IGBT管IGBT121的发射极,辅助斩波第一IGBT管IGBT121的发射极还与辅助斩波第二IGBT管IGBT122的集电极连接,辅助斩波第二IGBT管IGBT122的栅极与PWM驱动控制电路连接,辅助斩波第二IGBT管IGBT122的发射极连接外部电源的负极。Wherein, in the chopper circuit implemented in this specific embodiment, the auxiliary chopper circuit includes a clamping diode D13, an auxiliary capacitor C12, an auxiliary inductance L12, an auxiliary chopper first IGBT tube IGBT121 and an auxiliary chopper second IGBT tube IGBT122, the cathode of the clamping diode D13 is connected to the positive pole of the external power supply, the anode of the clamping diode D13 is connected to the collector of the first auxiliary chopper IGBT tube IGBT121, and the gate of the first auxiliary chopper IGBT tube IGBT121 is connected to the first auxiliary chopper The emitter of the IGBT tube IGBT121, the emitter of the first auxiliary chopper IGBT tube IGBT121 is also connected to the collector of the second auxiliary chopper IGBT tube IGBT122, and the gate of the second auxiliary chopper IGBT tube IGBT122 is connected to the PWM drive control circuit , the emitter of the auxiliary chopper second IGBT tube IGBT122 is connected to the negative pole of the external power supply.
主斩波电路包括有主斩波第一IGBT管IGBT111和主斩波第二IGBT管IGBT112和主斩波电容C13,主斩波第一IGBT管IGBT111的集电极连接外部电源的正极,其栅极与其发射极短接,其发射极还与主斩波第二IGBT管IGBT112的集电极连接,主斩波第二IGBT管IGBT112栅极与PWM驱动控制电路连接,其发射极连接外部电源的负极。主斩波电容C13的一端连接主斩波第二IGBT管IGBT112的集电极,其另一端连接主斩波第二IGBT管IGBT112的发射极。The main chopping circuit includes the first main chopping IGBT tube IGBT111, the main chopping second IGBT tube IGBT112 and the main chopping capacitor C13, the collector of the main chopping first IGBT tube IGBT111 is connected to the positive pole of the external power supply, and its gate Its emitter is short-circuited, and its emitter is also connected to the collector of the main chopper second IGBT tube IGBT112. The gate of the main chopper second IGBT tube IGBT112 is connected to the PWM drive control circuit, and its emitter is connected to the negative pole of the external power supply. One end of the main chopper capacitor C13 is connected to the collector of the main chopper second IGBT tube IGBT112 , and the other end is connected to the emitter of the main chopper second IGBT tube IGBT112 .
辅助电感L12的一端连接主斩波第二IGBT管IGBT112的集电极,其另一端连接辅助斩波第二IGBT管IGBT122的集电极,辅助电容C12的一端连接辅助电感L12与主斩波第二IGBT管IGBT112的公共端,另一端连接钳位二极管D13与辅助斩波第一IGBT管IGBT121的公共端。One end of the auxiliary inductor L12 is connected to the collector of the main chopper second IGBT tube IGBT112, the other end is connected to the collector of the auxiliary chopper second IGBT tube IGBT122, and one end of the auxiliary capacitor C12 is connected to the auxiliary inductor L12 and the main chopper second IGBT The common end of the tube IGBT112, and the other end is connected to the common end of the clamping diode D13 and the first auxiliary chopper IGBT tube IGBT121.
小功率环境下,主斩波第一IGBT管IGBT111和辅助斩波第一IGBT管IGBT121采用半桥式结构。其中,将辅助斩波第一IGBT管IGBT121和辅助斩波第二IGBT管IGBT122上桥臂的栅极与集电极分别短路,只用其内部的二极管代替原有电路中的第一二极管和第二二极管,方便主斩波电路与辅助斩波电路排布成型,并在最大程度上减小电路的成型体积。In a low-power environment, the main chopper first IGBT tube IGBT111 and the auxiliary chopper first IGBT tube IGBT121 adopt a half-bridge structure. Among them, the gate and collector of the upper bridge arms of the first auxiliary chopper IGBT tube IGBT121 and the second auxiliary chopper IGBT tube IGBT122 are respectively short-circuited, and only the internal diodes are used to replace the first diode and the collector in the original circuit. The second diode facilitates the arrangement and formation of the main chopper circuit and the auxiliary chopper circuit, and minimizes the molding volume of the circuit.
具体实施方式二:Specific implementation mode two:
请参阅图6,本具体实施方式中所实现的斩波电路适用于大功率的高频斩波调压电路。Please refer to FIG. 6 , the chopper circuit implemented in this embodiment is suitable for a high-power high-frequency chopper voltage regulation circuit.
在本具体实施方式所实现的斩波电路中包括有主斩波调压电路、辅助斩波调压电路、输出电路和PWM驱动控制电路。辅助斩波调压电路与主斩波调压电路连接,输出电路与主斩波调压电路连接,主斩波调压电路和辅助斩波调压电路还均与PWM驱动控制电路连接,由PWM驱动控制电路控制主斩波调压电路和辅助斩波调压电路的通断;外部指定幅值高压直流电对辅助斩波调压电路与主斩波调压电路的并联结构输入,外部负载连接在输出电路上。The chopper circuit implemented in this specific embodiment includes a main chopper voltage regulation circuit, an auxiliary chopper voltage regulation circuit, an output circuit and a PWM drive control circuit. The auxiliary chopper voltage regulation circuit is connected to the main chopper voltage regulation circuit, the output circuit is connected to the main chopper voltage regulation circuit, and both the main chopper voltage regulation circuit and the auxiliary chopper voltage regulation circuit are also connected to the PWM drive control circuit. The drive control circuit controls the on-off of the main chopping voltage regulating circuit and the auxiliary chopping voltage regulating circuit; the external specified amplitude high-voltage direct current is input to the parallel structure of the auxiliary chopping voltage regulating circuit and the main chopping voltage regulating circuit, and the external load is connected to on the output circuit.
其中,在本具体实施方式中,辅助斩波电路包括有辅助斩波IGBT管IGBT22、辅助二极管D22、钳位二极管D23、辅助电容C22和辅助电感L22,钳位二极管D23的阴极连接外部电源的正极,钳位二极管D23的阳极连接辅助二极管D22的阴极,辅助二极管D22的阴极连接辅助斩波IGBT管IGBT22的集电极,辅助斩波IGBT管IGBT22的栅极连接PWM驱动控制电路,辅助斩波IGBT管IGBT22的发射极连接外部电源的负极。Among them, in this specific embodiment, the auxiliary chopper circuit includes an auxiliary chopper IGBT tube IGBT22, an auxiliary diode D22, a clamping diode D23, an auxiliary capacitor C22 and an auxiliary inductor L22, and the cathode of the clamping diode D23 is connected to the positive pole of the external power supply , the anode of the clamping diode D23 is connected to the cathode of the auxiliary diode D22, the cathode of the auxiliary diode D22 is connected to the collector of the auxiliary chopper IGBT tube IGBT22, the gate of the auxiliary chopper IGBT tube IGBT22 is connected to the PWM drive control circuit, and the auxiliary chopper IGBT tube The emitter of IGBT22 is connected to the negative pole of an external power supply.
主斩波调压电路包括有两个主斩波模块,每个主斩波模块均包括有主斩波第一IGBT管IGBT211、主斩波第二IGBT管IGBT212和主斩波电容C23,其中主斩波第一IGBT管IGBT211的集电极均与外部电源的正极连接,其栅极均与其发射极短接,其发射极均与主斩波第二IGBT管IGBT212的集电极连接,主斩波第二IGBT管IGBT212的栅极均与PWM驱动控制模块连接,其发射极均与外部电源的负极连接。The main chopper voltage regulating circuit includes two main chopper modules, and each main chopper module includes a main chopper first IGBT tube IGBT211, a main chopper second IGBT tube IGBT212 and a main chopper capacitor C23, wherein the main chopper The collectors of the first chopping IGBT tube IGBT211 are connected to the positive pole of the external power supply, the gates are short-circuited to the emitter, and the emitters are connected to the collector of the main chopping second IGBT tube IGBT212. The gates of the two IGBT tubes IGBT212 are connected to the PWM drive control module, and the emitters are connected to the negative pole of the external power supply.
两个主斩波模块中的第一IGBT管IGBT211的发射极还相连,引出辅助斩波连接端。The emitters of the first IGBT tube IGBT211 in the two main chopper modules are also connected to lead out the auxiliary chopper connection end.
辅助电感C22的一端连接辅助斩波连接端,其另一端连接辅助斩波IGBT管IGBT22的集电极,辅助电容C22的一端连接辅助电感与辅助斩波连接端的公共点,另一端连接辅助二极管D22与辅助斩波IGBT管IGBT22的公共端。One end of the auxiliary inductance C22 is connected to the auxiliary chopper connection terminal, the other end is connected to the collector of the auxiliary chopper IGBT tube IGBT22, one end of the auxiliary capacitor C22 is connected to the common point of the auxiliary inductance and the auxiliary chopper connection end, and the other end is connected to the auxiliary diode D22 and The common end of the auxiliary chopper IGBT tube IGBT22.
大功率环境下,设置两个主斩波模块,可适应大功率的斩波需求,而与此同时,将主斩波模块中主斩波第一IGBT管IGBT211的栅极与发射极短接,可将该管用作二极管,方便电路成型。In a high-power environment, two main chopper modules are set to meet the high-power chopping requirements. At the same time, the grid and emitter of the first IGBT tube IGBT211 of the main chopper in the main chopper module are short-circuited. The tube can be used as a diode to facilitate circuit formation.
具体实施方式三:Specific implementation mode three:
请参阅图7,本具体实施方式适用于超大功率的高频斩波调压电路。Please refer to FIG. 7 , this embodiment is applicable to a super-high-power high-frequency chopper voltage-regulating circuit.
在本具体实施方式所实现的电路中包括有主斩波调压电路、辅助斩波调压电路、输出电路和PWM驱动控制电路。辅助斩波调压电路与主斩波调压电路连接,输出电路与主斩波调压电路连接,主斩波调压电路和辅助斩波调压电路还均与PWM驱动控制电路连接,由PWM驱动控制电路控制主斩波调压电路和辅助斩波调压电路的通断;外部指定幅值高压直流电对辅助斩波调压电路与主斩波调压电路的并联结构输入,外部负载连接在输出电路上。The circuit realized in this specific embodiment includes a main chopper voltage regulation circuit, an auxiliary chopper voltage regulation circuit, an output circuit and a PWM drive control circuit. The auxiliary chopper voltage regulation circuit is connected to the main chopper voltage regulation circuit, the output circuit is connected to the main chopper voltage regulation circuit, and both the main chopper voltage regulation circuit and the auxiliary chopper voltage regulation circuit are also connected to the PWM drive control circuit. The drive control circuit controls the on-off of the main chopping voltage regulating circuit and the auxiliary chopping voltage regulating circuit; the external specified amplitude high-voltage direct current is input to the parallel structure of the auxiliary chopping voltage regulating circuit and the main chopping voltage regulating circuit, and the external load is connected to on the output circuit.
在本具体实施方式所实现的电路中,辅助斩波电路包括有若干个辅助斩波模块,每个辅助斩波模块均包括有钳位二极管D33、辅助二极管D32、辅助电感L32、辅助电容C32和辅助斩波IGBT管IGBT32,每个钳位二极管D33的阴极连接外部电源的正极,钳位二极管D32的阳极连接辅助二极管D32的阴极,辅助二极管D32的阴极连接辅助斩波IGBT管IGBT32的集电极,辅助斩波IGBT管IGBT32的栅极连接PWM驱动控制电路,辅助斩波IGBT管IGBT32的发射极连接外部电源的负极。In the circuit realized in this specific embodiment, the auxiliary chopper circuit includes several auxiliary chopper modules, and each auxiliary chopper module includes a clamping diode D33, an auxiliary diode D32, an auxiliary inductor L32, an auxiliary capacitor C32 and The auxiliary chopper IGBT tube IGBT32, the cathode of each clamping diode D33 is connected to the positive pole of the external power supply, the anode of the clamping diode D32 is connected to the cathode of the auxiliary diode D32, and the cathode of the auxiliary diode D32 is connected to the collector of the auxiliary chopper IGBT tube IGBT32, The gate of the auxiliary chopper IGBT tube IGBT32 is connected to the PWM drive control circuit, and the emitter of the auxiliary chopper IGBT tube IGBT32 is connected to the negative pole of the external power supply.
每个辅助电容C32的一端均连接对应辅助斩波IGBT管IGBT32与辅助二极管D32的公共端的集电极,其另一端均连接辅助电感C32的一端,辅助电感C32的另一端均连接辅助斩波IGBT管IGBT32的集电极,辅助电容C32与辅助电感L32的公共端还顺次连接并引出主斩波连接端。One end of each auxiliary capacitor C32 is connected to the collector of the common end of the auxiliary chopper IGBT tube IGBT32 and the auxiliary diode D32, and the other end is connected to one end of the auxiliary inductance C32, and the other end of the auxiliary inductance C32 is connected to the auxiliary chopper IGBT tube The collector of the IGBT32, the common terminal of the auxiliary capacitor C32 and the auxiliary inductor L32 are also connected in sequence and lead out to the main chopper connection end.
主斩波电路包括有若干个主斩波模块,每个主斩波模块均包括有主斩波第一IGBT管IGBT311和主斩波第二IGBT管IGBT312,其中主斩波第一IGBT管IGBT311的集电极均与外部电源的正极连接,其栅极均与其发射极短接,其发射极均与主斩波第二IGBT管IGBT312的集电极连接,主斩波第二IGBT管IGBT312的栅极均与PWM驱动控制模块连接,其发射极均与外部电源的负极连接。The main chopper circuit includes several main chopper modules, and each main chopper module includes a main chopper first IGBT tube IGBT311 and a main chopper second IGBT tube IGBT312, wherein the main chopper first IGBT tube IGBT311 The collectors are all connected to the positive pole of the external power supply, and the gates are all short-circuited to their emitters. It is connected with the PWM drive control module, and its emitters are all connected with the negative pole of the external power supply.
每个主斩波模块中的第一IGBT管IGBT311的发射极还顺次相连,引出辅助斩波连接端。The emitters of the first IGBT tube IGBT311 in each main chopper module are also connected in sequence to lead out the auxiliary chopper connection end.
主斩波连接端与辅助斩波连接端连接。The main chopping connection is connected to the auxiliary chopping connection.
超大功率环境下,设置多个主斩波模块和多个辅助斩波模块,可适应大功率的斩波需求,而与此同时,将主斩波模块中主斩波第一IGBT管IGBT311的栅极与发射极短接,可将该管用作二极管,方便电路成型。技术人员可根据电路的功率需求增删主斩波模块副辅助斩波模块的数量。In an ultra-high power environment, multiple main chopping modules and multiple auxiliary chopping modules can be set to meet the high-power chopping requirements. At the same time, the gate The pole and the emitter are shorted, and the tube can be used as a diode to facilitate circuit formation. Technicians can add or delete the number of main chopper modules and auxiliary chopper modules according to the power requirements of the circuit.
本发明的优势在于:利用本发明提供的高频斩波软开关调压电路,可以使得上述电路在PWM驱动控制电路的控制下,在输出电路上得到指定幅值范围的可调直流电,并在PWM驱动控制电路中脉冲发生变化时实现开关器件的软开关过程,降低开关器件的损耗,提升电路的安全性。The advantage of the present invention is that: using the high-frequency chopping soft-switching voltage regulating circuit provided by the present invention, the above-mentioned circuit can obtain an adjustable direct current with a specified amplitude range on the output circuit under the control of the PWM drive control circuit. When the pulse in the PWM drive control circuit changes, the soft switching process of the switching device is realized, the loss of the switching device is reduced, and the safety of the circuit is improved.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention. Inside.
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