Process for the production of a two-ply metal strip and device for performing the process
The present invention and the method for producing two layers of metal tape being connected with each other, carry out the device of this method and the chamber wall made with metal tape relevant.
Producing the metal tape of initially mentioning this form can have any problem, at least be if the thickness of one of them band little to can not by a lateral steering device in two strip metals one guide into above another, so that do binding subsequently, so purpose of the present invention illustrates a method exactly, use this method will produce the bimetallic strip of initially mentioning form not difficultly, even wherein one or two metal tapes that will be combined do not have enough lateral stiffnesses and can make one to be directed into above another by means of the lateral steering device by cross slide way yet.
Just can reach above-mentioned goal of the invention by the described method of claim 1.
Because above-mentioned result according to the present invention, had been provided with the zigzag impression that extends longitudinally on the metal tape that constitutes one deck at least before putting together with the metal tape that constitutes other one deck, the bearing of trend of this impression has a horizontal component along band at least.It is not difficult to accomplish to stretch flat rubber belting, owing to a strap is directed into above another just must stretch, for this purpose, be located at partly with on one of sawtooth impression need pressing, because under the metal strip situation, the introducing of sawtooth impression and pressing can be accomplished without difficulty.Method of the present invention is specially adapted to link at least one metal strip to another metal tape.According to the present invention, the metal tape that particularly is provided with the sawtooth impression for two non-metal tapes that wait width does not have the guiding of lateral steering device than under the narrow situation of another strip metal band, and it is still very smooth to work.Rely on the help of appropriate sensor, check that the metal that will import is on the desired location or departs from desired location, for example rely on the help of grating,, under the deviation position situation, one or another half band will take place stretched by the signal that produces.
In a most preferred embodiment, two strip metal bands are together inter-adhesive.
Best, two strip metal bands are from pulling out the reel separately, in this respect, just can act on a brake force as long as be necessary, the feasible tensile force that will be subjected to when two strip metal bands recline mutually to a certain degree in order to produce this tensile force, for example can be provided with at least one pair of delivery roll.If after the two-layer binding of bimetallic strip, twining double-level-metal (compound) band in many cases can be very convenient, and the revolution by reel subsequently drives, and also can produce required tensile force.
Under the situation of a most preferred embodiment, mutually sawtooth impression one by one is placed in symmetrically on the line of saw band horizontal expansion, and in the case, the impression of symmetry and horizontal expansion line limit the acute angle of identical size jointly.
The sawtooth impression does not need to extend on the whole width of metal compound belt, if distance is less saws out a distance that impression just terminates in two horizontal longitudinal edges for this.
The metal tape that for example is provided with button tooth pressure trace can be made by stainless steel, and is just enough if this stainless steel has less than the thickness of 1mm in many cases, even preferably its thickness is less than 0.5 millimeter, and for example, this form stainless steel band can link to each other with the steel band of plating zinc on surface.
So the object of the invention also is to disclose a kind of perfect device that is used for carrying out the inventive method, the have the right device of characteristics in the requirement 17 of apparatus just can reach the foregoing invention purpose, and the preferential embodiment of this device is the theme of claim 14 to 18.
Theme of the present invention also has a chamber wall, and cylindrical shape silo particularly, bulkhead are to be made by the metal tape of the inventive method processing.If chamber wall is made by the pair of lamina metal tape, wherein one deck of chamber wall provides necessary mechanical stiffness, and another layer of chamber wall, this layer is preferably made by stainless steel, container inner wall is seen required chemical property, such as being used to deposit grain, or deposit other food that the human or animal consumes.
In the case, chamber wall is to be made by the bimetallic strip that the inventive method is produced, wherein, chamber wall is to be entwined shape by bimetallic strip, the zone face of adjacent applying, fuse with sealing and rigid manner mutually by folding, its two edges face of one deck that stainless steel is formed need only grand go in superimposed just enough and needn't in folding, fold up.
Hereinafter describe the present invention in detail with reference to embodiment.
In the accompanying drawings,
Fig. 1 represents the diagrammatic side view of the process units of the bimetallic strip that the method according to this invention is produced;
Fig. 2 represents the plane of a guider and the section of a metal tape;
Fig. 3 represents that one enters the preceding plane that is provided with sawtooth embossed metal band of guider;
Fig. 4 represents the cylinder silo schematic diagram with the bimetallic strip production of the inventive method manufacturing;
Fig. 5 represents to pass the superimposed place section in the longitudinal section of silo wall.
A device that is used to produce bimetallic strip, ground floor is a galvanized metal band 2, the second layer is a stainless steel band 3, this device comprises that a holder device 4 and that is used for galvanized steel strip reel 5 is used for the holder device 6 of the reel 7 of stainless steel band 3 formation, obviously, the belt of other material also can be processed with this device.
In an embodiment, bimetallic strip 1 wants to be used for making silo wall 8, therefore galvanized steel strip 2 has a thickness, thereby can provide silo required mechanical stiffness, this thickness generally about 115 millimeters to 4 millimeter, its width is 495 millimeters in an embodiment, and stainless steel band 3 is used for making the inwall that chemical stability is arranged 7 of silo, material can both be stored in the storehouse such as people and animals consume grain, in the present embodiment, stainless steel band 3 has one 0.25 millimeters thickness to 0.5 millimeter scope, and its width is 430 millimeters.As shown in Figure 2, galvanized steel strip 2 protrudes out outside two vertical limits of stainless steel band 3 like this, considers the folding 9 of when producing silo wall 7 required setting, and vertical limit of galvanized steel strip 2 surpasses 15 millimeters on vertical limit of stainless steel band 3.
Supporting has the not shown but device for revolving and driving made in a known way by the 3rd holder device 10 devices of the roll coil of strip 11 of bimetallic strip 1 coiled.When the roll coil of strip 11 formed, galvanized steel strip 2 was pulled out and stainless steel band 3 is pulled out from the roll coil of strip 7 from the roll coil of strip 5.Consider that stainless steel band 3 will form the inboard of silo wall 7, like this when the roll coil of strip 11 is shaped, stainless steel band 3 is positioned at roll coil of strip inboard equally, and the brake apparatus 12 and 13 that meshes with galvanized steel strip 2 and stainless steel band 3 guarantees that these two steel bands are subjected to the effect of a certain tensile force continuously.
After passing brake apparatus 13, stainless steel band 3 is guided through, a pair of running roller 14 grooves with embossing, by this to the embossing running roller then stainless steel band 3 just formed the sawtooth embossing 15 of longitudinal extension.As shown in Figure 3, these sawtooth embossings all are straight, two adjacent sawtooth embossings 15 are symmetry with respect to the imaginary line that the horizontal direction of stainless steel band 3 extends, so each hackle mark is an acute angle with the imagination angle, in the present embodiment, this acute angle is 5 °, thereby two adjacent sawtooth embossings define an about angle of 10 °.The end points of hackle mark 15 has a little spacing from vertical limit of stainless steel band 3 in the present embodiment.
The stainless steel band 3 and the galvanized steel strip 2 that are provided with sawtooth embossing 15 are guided 2 of bindings together into, 2 of this bindings in the present embodiment have a backing roll 16, when galvanized steel strip 2 and backing roll 16 enter when reclining, if its side leaves stainless steel band 3, backing roll 16 just is supported on the whole width of galvanized steel strip, at this moment two compress with guide roller 17 or 18 and are placed on the backing roll 16, this two roller mutually near and on same axis, above-mentioned compress to be loaded on the backing roll and each other with a required power with guide roller do not disturb mutually.As shown in Figure 1, after stainless steel band 3 left a pair of embossing running roller 14, stainless steel band just was close on hold-down roller and the guide roller, thereby its direction goes to the direction of travel of galvanized steel strip 2.Therefore, to pass together by a side be that backing roll 16 and opposite side are for compressing and guide roller 17,18 formed roller grooves for galvanized steel strip 2 and stainless steel band 3.When steel band 2 and 3 entered in the slit between backing roll 16 and the hold-down roller 17,18, it was in the wedge-shaped slot that forms of stainless steel band 3 for galvanized steel strip 2 another sides that a kind of metal adhesive is incorporated into one side by a binding agent adding apparatus 19.The shallow layer of binding agent formation gets final product the part, and also all coverage is to the inner face of the stainless steel band 3 of galvanized steel strip 2, and under local coverage condition, the general employing is with shape mode gluing.
Compress with guide roller 17 and 18 is not only afterburning stainless steel band 3 is pressed to galvanized steel strip 2, and link to each other with galvanized steel strip 2 by binding agent.Because even little lateral stiffness of stainless steel band 3 so stainless steel band are also can be to drawing on the galvanized steel face under the help of horizontal mechanical guide rail, and two compress with guide roller 17 and 18 and also play a part stainless steel band 3 is guided on the galvanized steel zone face, this guiding is to accomplish in the following manner, if promptly stainless steel band 3 reflects that one moves apart right-hand trend from desired method position, be positioned under compressing of right-hand part help with guide roller 18, the right-hand part of stainless steel band 3 extends at longitudinal direction.For this purpose, compress with guide roller 18 with cumulative defeating to backing roll 16.Consequently, the sawtooth embossing 15 that passes the roller line of rabbet joint is driven plain at the line trace of right-hand side.And the extension of this right-hand part line trace has the consequence that makes stainless steel band 3 get back to required direction position, correspondingly, stainless steel band 3 to the lateral displacement of left by the right-hand part of stainless steel band 3 extend compensated, correcting under the situation of stainless steel band 3 with respect to the direction position of galvanized steel strip 2, by means of the different in width of hackle mark 15 in the line trace of two equities, the pressing of sawtooth 15 is shown Fig. 2 principle.
After stainless steel band 3 was linked galvanized steel strip 2, bimetallic strip just was wound in the roll coil of strip 11.Just extended by 15 stainless steel bands 3 of hackle mark, therefore must do like this, so that winding process can not caused damaging the shearing in the adhesive layer.If want to make the cylindrical bulkhead 8 of motionless silo with bimetallic strip 1, a tubular silo for example, its diameter should then can come 1 to make by double-level-metal in a spirality wall of silo diameter so, if wherein want the inner bulkhead can be chemically anticorrosive, stainless steel band 3 need be close to the inwall of bulkhead 8 so.The edge surface that reclines mutually of bimetallic strip 1, by folding 9, be mutually in the mechanical fasteners mode and be tightly connected, as shown in Figure 5, folding 9 are shaped with the following methods, and promptly galvanized steel strip 2 protrudes from the narrow side edge face 2 of stainless steel band 3 ' curve a U-shaped, in its outside by the edge engagement of the edge surface 2 " another U-shaped face that curves is cladded; this petiolarea 2 " of broad enter by the U-shaped inside of edge surface 2 ' curve and be securely held fixing, as shown in Figure 5.Stainless steel band 3 one by another cladding by edge surface 2 ' and 2 " the yoke shape district section start termination of the dual U-shaped that curves, two marginal belts of stainless steel band 3 are pressed on together.In addition, as shown in Figure 5, the free end of two edges face can be sealed with seal 21, if necessary, can also lay a sealant beads 22 by the wedge shape line of rabbet joint place that stainless steel band 3 forms at folding 9 root.