Produce the method and apparatus of bimetallic strip and the chamber wall of making thus
The present invention relates to the method for the bimetallic strip that a kind of production is connected with each other and carry out the device of this method and the chamber wall made from metal tape.
Producing the metal tape initially mention this form can have any problem, if be at least thickness at one of them band little to can not by a lateral steering device two strip metal bands in one guide into above another so that during subsequently binding of do.
For example from US3131471, disclose a kind of method of producing bimetallic strip, but wherein also be to use two thicker bands, on two bands, extruded corresponding embossing respectively, the mutual interlock of pressured line realize with binding.
So purpose of the present invention provides a method exactly, use this method will produce the bimetallic strip of initially mentioning form, even wherein one or two want combined metal tape not have enough lateral stiffnesses can to make one to be directed into above another by means of the lateral steering device not difficultly.
By just realizing above-mentioned goal of the invention by method of the present invention.Every layer of this manufacturing is in the method for metal tape, makes the method for a bimetallic strip, and two-layer every layer of this metal tape is to be made of a metal tape, combines togather, and this method is characterised in that:
A) this two strip metals band pools together with identical speed;
B) the layer of metal band was provided with the sawtooth embossing of longitudinal extension before being pooled to another metal tape, and this sawtooth embossing bearing of trend has at least one branch vector at the metal tape horizontal direction; With
C) two strip metal bands inter-adhesive and by the guiding hold down gag combine.
According to the present invention, at least before putting together, be provided with the zigzag embossing that extends longitudinally on the metal tape that constitutes one deck with the metal tape that constitutes other one deck, the bearing of trend of this embossing has a horizontal component along band at least, therefore not difficult for the stretching, extension that a strap is directed to necessary half band above another, as long as because make thus be located at partly with on a sawtooth embossing flatten.Because under the metal strip situation, the introducing of sawtooth embossing and pressing can accomplish without difficulty that method of the present invention is specially adapted to link at least one metal strip to another metal tape.According to the present invention, the metal tape that particularly is provided with the sawtooth embossing for two non-metal tapes that wait width does not have the guiding of lateral steering device than under the narrow situation of another strip metal band, and it is still very smooth to work.Rely on right sensors for example to rely on grating, can check that the metal tape that will import is in institute and wants on the position or depart from this position,, under the deviation position situation, will produce the stretching, extension of half one of or another band by the signal of generation.
Best, two strip metal bands are from pulling out the reel separately, at this moment, as long as be necessary just can act on a brake force, make to be subjected to a certain degree tensile force when two strip metal bands recline mutually.In order to produce this tensile force, for example at least one pair of delivery roll can be set.If after the two-layer binding of bimetallic strip, band-this in many cases can be very convenient for coiling double-level-metal (compound), and the revolution driving by reel subsequently also can produce required tensile force.
Under the situation of a most preferred embodiment, mutually sawtooth embossing one by one is symmetrical in a line setting of extending transverse to band, and the embossing of symmetry and horizontal expansion line limit the acute angle of identical size jointly.
The sawtooth embossing need not extend on the whole width of metal tape, and is less if the sawtooth embossing can terminate in a distance-this distance of two horizontal longitudinal edges.
The metal tape that for example is provided with the sawtooth embossing can be made by stainless steel, and is just enough if this stainless steel has less than the thickness of 1mm in many cases, in addition preferably its thickness less than 0.5 millimeter.For example this form stainless steel band can link to each other with the steel band of plating zinc on surface.
So another object of the present invention also is to disclose a kind of favourable device that is used for carrying out the inventive method.
It is characterized in that by device of the present invention:
A) Embosser that has at least one pair of dandy roll passes between two dandy rolls the metal tape of preparing to be provided with the sawtooth embossing and forms the sawtooth embossing;
B) guiding hold down gag that has at least one hold-down roller, its purpose is to flatten each sawtooth embossing part;
C) device that is used for adding binding agent and
D) at least one backing roll, this backing roll withstands the power that is acted on by hold-down roller.
The present invention also aims to provide the particularly wall of cylindrical shape silo of a container, this bulkhead is to be made by the metal tape of the inventive method processing.If chamber wall is made by the pair of lamina metal tape, wherein one deck of chamber wall provides necessary mechanical stiffness, and another layer of preferably being made by stainless steel of chamber wall can make container inner wall have required chemical property, makes for example can deposit grain or deposit other food that the human or animal consumes.
At chamber wall is to be made by the bimetallic strip that the inventive method is produced, and chamber wall be by bimetallic strip curl up and be shaped and the zone of direct neighbor folding when fusing with sealing and rigid manner mutually by one, folding interior just enough and needn't itself also be folded as long as its two edges district of one deck that stainless steel is formed protrudes into.
Hereinafter describe the present invention in detail with reference to embodiment.
In the accompanying drawings,
Fig. 1 represents the diagrammatic side view of the process units of the bimetallic strip that the method according to this invention is produced;
Fig. 2 represents the plane of a guider and the section of a metal tape;
Fig. 3 represents that one enters the preceding plane that is provided with sawtooth embossed metal band of guider;
Fig. 4 represents the silo schematic diagram with the bimetallic strip production of the inventive method manufacturing;
Fig. 5 represents the burst section in the longitudinal section of silo wall.
One is used to produce ground floor is that galvanized metal band 2 and the second layer are that the device of the bimetallic strip of stainless steel band 3 comprises that a holder device 4 and that is used for galvanized steel strip reel 5 is used for the holder device 6 of the reel 7 that stainless steel band 3 forms.Obviously, the belt of other material also can be processed with this device.
In an embodiment, bimetallic strip 1 is wanted to be used for making silo wall 8, so galvanized steel strip 2 has a thickness, thereby can provide silo required mechanical stiffness, this thickness generally about 1.5 millimeters to 4 millimeter, its width is 495 millimeters in an embodiment.And stainless steel band 3 is used for making the inboard that chemical stability is arranged of silo wall 7, makes that material can both be stored in the storehouse such as people, animal consume grain.In the present embodiment, stainless steel band 3 has one 0.25 millimeters thickness to 0.5 millimeter scope, and its width is 430 millimeters.As shown in Figure 2, galvanized steel strip 2 stretches out outside two vertical limits of stainless steel band 3 like this, considers the folding 9 of when producing the silo wall required setting, and the ledge on one side of galvanized steel strip 2 surpasses another side 15mm.
Supporting is provided with the not shown but device for revolving and driving made in a known way by the 3rd holder device 10 of the roll coil of strip 11 of bimetallic strip 1 coiled.When forming the roll coil of strip 11, galvanized steel strip 2 is pulled out and stainless steel band 3 is pulled out from the roll coil of strip 7 from the roll coil of strip 5.Consider that stainless steel band 3 will form the inboard of silo wall, the roll coil of strip 11 that can be shaped like this makes stainless steel band 3 be positioned at roll coil of strip inboard equally.Guarantee that with the brake apparatus 12 and 13 of galvanized steel strip 2 and stainless steel band 3 engagements this two steel band is subjected to the effect of a certain tensile force continuously.
After passing brake apparatus 13, stainless steel band 3 is guided through a pair of groove crack with running roller 14 of embossing, by this to having formed the sawtooth embossing 15 of longitudinal extension on the embossing running roller stainless steel band 3.As shown in Figure 3, these sawtooth embossings all are straight, the sawtooth embossing 15 of two direct neighbors is symmetrical distribution with respect to the imaginary line that the horizontal direction at stainless steel band 3 extends, so each sawtooth embossing becomes an acute angle with imaginary wire clamp respectively, in the present embodiment, this acute angle is 5 °, thereby two adjacent sawtooth embossings 15 define an about angle of 10 °.The end points of sawtooth embossing 15 has a little spacing from vertical limit of stainless steel band 3 in the present embodiment.
The stainless steel band 3 and the galvanized steel strip 2 that are provided with sawtooth embossing 15 are guided the binding station together into, this binding station has a backing roll 16 in the present embodiment, enter when reclining when galvanized steel strip 2 deviates from a side of stainless steel band 3 and backing roll 16 with it, backing roll 16 just is supported on the whole width of galvanized steel strip.At this moment two compress with guide roller 17 or 18 and are placed on the backing roll 16, this two roller mutually near and on same axis, above-mentioned compressing with guide roller can load towards backing roll with a selected power independently of each other.As shown in Figure 1, stainless steel band 3 leave the embossing running roller to just be bonded on after 14 compress with guide roller 17,18 on, thereby its direction goes to the direction of travel of galvanized steel strip 2.Therefore, to pass together by a side be that backing roll 16 and opposite side are for compressing and guide roller 17,18 formed roller grooves for galvanized steel strip 2 and stainless steel band 3.When steel band 2 and 3 entered in the slit between backing roll 16 and the hold-down roller 17,18, it was in the wedge-shaped slot that forms of stainless steel band 3 for galvanized steel strip 2 another sides that a kind of metal adhesive is incorporated into one side by a binding agent adding apparatus 19.The thin layer that binding agent forms both can be local also all coverage rate to the inner face of the stainless steel band 3 of galvanized steel strip 2.Under the situation of part covering, the general band shape coating method that adopts.
Compress with guide roller 17 and 18 is not only afterburning stainless steel band 3 is pressed to galvanized steel strip 2, to link to each other with galvanized steel strip 2 by binding agent.It can not be directed on the galvanized steel strip 2 under the help of horizontal mechanical guides owing to the reason of the little lateral stiffness of stainless steel band 3, these two compress with guide roller 17 and 18 and play a part stainless steel band 3 is guided on the galvanized steel strip 2, this guiding is to accomplish in the following manner, promptly, if stainless steel band 3 show one from desired direction position to right-hand mobile trend, under helping with guide roller 18 with compressing of right-hand part band mating reaction, the right-hand part of stainless steel band 3 stretches at longitudinal direction.For this purpose, compress with guide roller 18 with cumulative defeating to backing roll 16, consequently, the sawtooth embossing 15 that passes the roller line of rabbet joint is driven plain at the embossing of right-hand side.And the extension of this right-hand part embossing has the result who makes stainless steel band 3 get back to required direction position, and correspondingly, stainless steel band 3 extends institute's balance to the lateral displacement of left by the left side of stainless steel band 3.Fig. 2 by means of the different in width principle of sawtooth embossing 15 in two half side passages show pressing at stainless steel band 3 sawtooth 15 during with respect to the direction position correction of galvanized steel strip 2.
After stainless steel band 3 was linked galvanized steel strip 2, bimetallic strip 1 was with regard to wound into coiled stock 11.Just can realize the necessary stretching, extension of stainless steel band 3 by sawtooth embossing 15, so that winding process can not cause damaging the shearing in the adhesive layer.
If want to make the cylindrical bulkhead 8 of fixing silo with bimetallic strip 1, a grain silo for example, its diameter can be made by bimetallic strip 1 corresponding to a spiral of silo diameter so, if wherein want the inner bulkhead can be chemically anticorrosive, stainless steel band 3 need be close to the inwall of bulkhead 8 so.The marginal zone that reclines mutually of bimetallic strip 1, by folding 9, mode with mechanical fasteners and fluid sealing connects, as shown in Figure 5, folding 9 are shaped with the following methods, be the galvanized steel strip 2 narrower marginal zone 2 that exceeds stainless steel band 3 ' curve a U-shaped, " another U-shaped that curves is engaged by the edge surface 2 of broad in its outside.This petiolarea 2 " the marginal belt interlock to advance the U-shaped of marginal zone 2 ' curve inner and clamped securely, as shown in Figure 5.Stainless steel band 3 one by another coating by marginal zone 2 ' and 2 " the yoke shape district section start termination of the dual U-shaped that curves, two edge zones of stainless steel band 3 are pressed on together.In addition, as shown in Figure 5, the free end of these two marginal zones can be sealed with seal 21, if necessary, can also lay a sealant beads 22 at the wedge shape line of rabbet joint place of folding 9 the bottom that is formed by stainless steel band 3.