CN110396652A - A kind of SiC Fiber Reinforced Al Matrix Composites and preparation method thereof - Google Patents

A kind of SiC Fiber Reinforced Al Matrix Composites and preparation method thereof Download PDF

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Publication number
CN110396652A
CN110396652A CN201910799424.1A CN201910799424A CN110396652A CN 110396652 A CN110396652 A CN 110396652A CN 201910799424 A CN201910799424 A CN 201910799424A CN 110396652 A CN110396652 A CN 110396652A
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CN
China
Prior art keywords
silicon carbide
carbide fibre
aluminium alloy
precast body
furnace
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CN201910799424.1A
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Chinese (zh)
Inventor
陈照峰
廖家豪
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Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
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Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
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Priority to CN201910799424.1A priority Critical patent/CN110396652A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/02Pretreatment of the fibres or filaments
    • C22C47/04Pretreatment of the fibres or filaments by coating, e.g. with a protective or activated covering
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/02Pretreatment of the fibres or filaments
    • C22C47/06Pretreatment of the fibres or filaments by forming the fibres or filaments into a preformed structure, e.g. using a temporary binder to form a mat-like element
    • C22C47/062Pretreatment of the fibres or filaments by forming the fibres or filaments into a preformed structure, e.g. using a temporary binder to form a mat-like element from wires or filaments only
    • C22C47/066Weaving wires
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C47/00Making alloys containing metallic or non-metallic fibres or filaments
    • C22C47/08Making alloys containing metallic or non-metallic fibres or filaments by contacting the fibres or filaments with molten metal, e.g. by infiltrating the fibres or filaments placed in a mould
    • C22C47/12Infiltration or casting under mechanical pressure
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/02Alloys containing metallic or non-metallic fibres or filaments characterised by the matrix material
    • C22C49/04Light metals
    • C22C49/06Aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C49/00Alloys containing metallic or non-metallic fibres or filaments
    • C22C49/14Alloys containing metallic or non-metallic fibres or filaments characterised by the fibres or filaments

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

The invention discloses a kind of SiC Fiber Reinforced Al Matrix Composites, are made of silicon carbide fibre, metallic interfacial layer, enhancing particle and aluminium alloy.Preparation method: (1) silicon carbide fibre precast body is put into high temperature heat treatment furnace except glue handled;(2) the silicon carbide fibre precast body distilled water handled well except glue is cleaned by ultrasonic and is dried;(3) one layer of metallic interfacial layer is prepared in the silicon carbide fibre precast body dried using electroless plating method;(5) enhancing particle is uniformly added in molten aluminium alloy, and molten aluminium alloy is infiltrated up in the precast body for preparing boundary layer, obtain SiC Fiber Reinforced Al Matrix Composites.The present invention solves the problems, such as the interface compatibility of silicon carbide fibre and aluminium alloy, hence it is evident that improves aluminium alloy to the wetability of silicon carbide fibre, has given full play to the toughened and reinforced effect of silicon carbide fibre.Composite property prepared by the present invention is excellent, is the important candidate advanced composite material of aerospace field.

Description

A kind of SiC Fiber Reinforced Al Matrix Composites and preparation method thereof
Technical field
The present invention relates to a kind of aluminum matrix composite and preparation method thereof, in particular to a kind of silicon carbide fibre enhancing is compound Material and preparation method thereof.
Background technique
Aluminum matrix composite is because having the excellent spies such as low density, Gao Biqiang, Gao Bimo, high-wearing feature and low thermal coefficient of expansion Property, it has been widely applied to the fields such as aerospace, automobile, Electronic Packaging.But with the development of science and technology, especially aviation is navigated Requirement of its field to material property increasingly improves, and there is an urgent need to carry out performance boost to aluminum matrix composite.Currently, aluminium base is multiple Condensation material is broadly divided into particle enhanced aluminum-based composite material and fiber reinforced aluminum matrix composites.Particle enhanced aluminum-based composite material Although intensity with higher, its fracture toughness is poor, and use reliability is insufficient;Fiber reinforced aluminum matrix composites, especially It is the intensity that continuous fiber reinforcement aluminum matrix composite not only can guarantee composite material, but also can improve the fracture toughness of material and resist Impact property etc..And carbon fiber is currently mainly used in fiber reinforced aluminum matrix composites, carbon fiber is caused due to meeting and reactive aluminum Fibre strength decline keeps the preparation process of material more complicated so multiple interface processing must be carried out to carbon fiber.
Silicon carbide fibre is as a kind of typical high-performance ceramic fiber, and preferable with the interface compatibility of aluminium, the two is not It can chemically react, and silicon carbide fibre has good high temperature resistance and oxidation resistent susceptibility, it is multiple to be used for aluminium base Condensation material can effectively improve intensity, heat resistance, corrosion resistance and fracture toughness of material etc..
Authorization Notice No. is that the Chinese invention patent of CN107513675B discloses a kind of silicon carbide fibre Shu Zengqiang aluminium base The preparation method of composite material is woven into fiber cloth using quartz fibre beam, suppresses with graphite powder stratiform and constitutes silicon carbide fibre Aluminum or aluminum alloy foil is carried out stratiform with silicon carbide fibre cloth and replaces superposition by cloth, and the precast body before obtaining compound suppressing sintering will Precast body carries out compacting sintering, cooling, obtains the netted reinforced aluminum matrix composites of long filament silicon carbide fibre beam.
Authorization Notice No. is that the Chinese invention patent of CN108385040B discloses a kind of chopped carbon fiber enhancing magnesium-aluminum-based The preparation method of composite material includes the following steps: to provide zirconium carbide powder and silicon carbide powder;To zirconium carbide powder and Silicon carbide powder carries out ball milling, obtains the first mixed-powder;Isostatic cool pressing is carried out to the first mixed-powder, obtains the first enhancing Grain block;Vacuum heat treatment is carried out to the first enhancing particle population, obtains the second enhancing particle population;By magnesium-aluminum metal ingot and Second enhancing particle population, which is put into vacuum furnace, carries out Compound Heat Treatment, obtains granule reinforced magnesium aluminum metal liquid;It provides short Carbon fiber is cut, and chopped carbon fiber is preheated;Semi-solid Stirring is carried out to granule reinforced magnesium aluminum metal liquid, is stirred in semisolid During mixing, the chopped carbon fiber by preheating is added into granule reinforced magnesium aluminum metal liquid, obtains chopped carbon fiber enhancing Magnesium-aluminum metal liquid;It is poured using chopped carbon fiber enhancing magnesium-aluminum metal liquid, it is compound to obtain chopped carbon fiber enhancing magnesium-aluminum-based Material.
Summary of the invention
It is an object of the invention to propose a kind of SiC Fiber Reinforced Al Matrix Composites and preparation method thereof, thus gram The shortcomings that taking current material and technology.
To achieve the above object, the present invention provides a kind of SiC Fiber Reinforced Al Matrix Composites, bulk density is 2.3~2.7g/cm3, it is made of silicon carbide fibre, metallic interfacial layer, enhancing particle and aluminium alloy, it is characterised in that silicon carbide is fine Dimension is woven into precast body in advance, and metallic interfacial layer is wrapped in silicon carbide fibre surface, enhances particle and aluminium alloy filler is being carbonized In silica fibre precast body;The silicon carbide fibre precursor structure is unidirectional fibre felt, fiber cloth lamination, 2.5D, three-dimensional volume One of knit with needled carbon felt, fiber volume fraction is 20 ~ 40%;The metallic interfacial layer is one of copper and mickel;Institute The enhancing particle stated is SiC, Al2O3, one of TiC and ZrC, enhancing grain volume fraction is 0.5 ~ 5%, enhances grain diameter It is 0.5 ~ 5 μm.
A kind of preparation method of SiC Fiber Reinforced Al Matrix Composites, it is characterised in that the step including following sequences It is rapid:
(1) silicon carbide fibre precast body is put into high temperature heat treatment furnace except glue is handled, treatment temperature is 300 ~ 500 DEG C, processing Time is 0.5 ~ 2h;
(2) the silicon carbide fibre precast body that glue is handled well will be removed in step (1) to be cleaned by ultrasonic with distilled water, then dry;
(3) one layer of metallic interfacial layer is prepared in the silicon carbide fibre precast body dried in step (2) using electroless plating method;
(4) aluminium alloy block being put into melt process in high-temperature vacuum furnace, treatment temperature is 700 ~ 900 DEG C, 1 ~ 3h of soaking time, Then enhancing particle is added in molten aluminium alloy and is stirred evenly;
(5) the silicon carbide fibre precast body for preparing metallic interfacial layer in step (3) is fitted into mold and is fixed, be put into infiltration In furnace, the molten aluminium alloy prepared in step (4) is put into infiltration furnace, infiltration furnace is warming up to 500 ~ 700 DEG C, then by aluminium In alloy molten solution vacuum pouring to mold, pours and be poured in air pressure in rear furnace and increase to 1.0 ~ 3.0MPa, furnace cooling after heat-insulation pressure keeping Demoulding obtains SiC Fiber Reinforced Al Matrix Composites.
Compared with current material and technology, the invention has the following beneficial effects: (1) to be woven using continuous carbofrax fibre At precast body, the toughened and reinforced effect of silicon carbide fibre is not only effectively played, but also effectively increase the structural stability of composite material And performance reliability;(2) processing of plating metal boundary layer is carried out to silicon carbide fibre, improves silicon carbide fibre and molten aluminium alloy Wetability, improve the infiltration efficiency of aluminium alloy, reduce the defect of composite inner, significantly increase composite material Mechanical property;(3) particle reinforced aluminum alloy matrix is used, wear-resisting property, hardness, rigidity and the temperature tolerance of composite material are improved Energy is equal, extends the application field of composite material.
Specific embodiment
Combined with specific embodiments below, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention Rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalences of the invention It is as defined in the appended claims that the modification of form falls within the application.
Embodiment
A kind of SiC Fiber Reinforced Al Matrix Composites, density 2.5g/cm3, by silicon carbide fibre, metal interface Layer, enhancing particle and aluminium alloy composition, it is characterised in that silicon carbide fibre is woven into precast body in advance, and metallic interfacial layer is wrapped in Silicon carbide fibre surface enhances particle and aluminium alloy filler in silicon carbide fibre precast body;The silicon carbide fibre is prefabricated Body structure is 2.5D, fiber volume fraction 35%;The metallic interfacial layer is nickel;The enhancing particle is SiC, enhancing Grain volume fraction is 3%, and enhancing grain diameter is 1 μm.
A kind of preparation method of SiC Fiber Reinforced Al Matrix Composites, it is characterised in that the step including following sequences It is rapid:
(1) silicon carbide fibre precast body is put into vacuum high-temperature heat-treatment furnace except glue is handled, treatment temperature is 450 DEG C, processing Time is 1h;
(2) the silicon carbide fibre precast body that glue is handled well will be removed in step (1) to be cleaned by ultrasonic with distilled water, then dry;
(3) one layer of metallic interfacial layer is prepared in the silicon carbide fibre precast body dried in step (2) using electroless plating method;
(4) aluminium alloy block is put into melt process in high-temperature vacuum furnace, treatment temperature is 750 DEG C, soaking time 2h, then will Enhancing particle is added in molten aluminium alloy and stirs evenly;
(5) the silicon carbide fibre precast body for preparing metallic interfacial layer in step (3) is fitted into mold and is fixed, be put into infiltration In furnace, the molten aluminium alloy prepared in step (4) is put into infiltration furnace, infiltration furnace is warming up to 550 DEG C, then by aluminium alloy In melt vacuum pouring to mold, pours and be poured in air pressure in rear furnace and increase to 2.0MPa, furnace cooling demoulds to obtain after heat-insulation pressure keeping SiC Fiber Reinforced Al Matrix Composites.
The above is only a specific embodiment of the present invention, but the design concept of the present invention is not limited to this, all to utilize this Design makes a non-material change to the present invention, and should belong to the behavior for invading the scope of protection of the invention.But it is all not take off Content from technical solution of the present invention, it is to the above embodiments according to the technical essence of the invention any type of simply to repair Change, equivalent variations and remodeling, still falls within the protection scope of technical solution of the present invention.

Claims (2)

1. a kind of SiC Fiber Reinforced Al Matrix Composites, bulk density is 2.3 ~ 2.7g/cm3, by silicon carbide fibre, metal Boundary layer, enhancing particle and aluminium alloy composition, it is characterised in that silicon carbide fibre is woven into precast body, metallic interfacial layer packet in advance It is rolled in silicon carbide fibre surface, enhances particle and aluminium alloy filler in silicon carbide fibre precast body;The silicon carbide fibre Precursor structure is one of unidirectional fibre felt, fiber cloth lamination, 2.5D, 3 D weaving and needled carbon felt, fiber volume fraction Number is 20 ~ 40%;The metallic interfacial layer is one of copper and mickel;The enhancing particle is SiC, Al2O3, TiC and ZrC One of, enhancing grain volume fraction is 0.5 ~ 5%, and enhancing grain diameter is 0.5 ~ 5 μm.
2. a kind of preparation method of SiC Fiber Reinforced Al Matrix Composites, it is characterised in that include the steps that following sequences:
(1) silicon carbide fibre precast body is put into high temperature heat treatment furnace except glue is handled, treatment temperature is 300 ~ 500 DEG C, processing Time is 0.5 ~ 2h;
(2) the silicon carbide fibre precast body that glue is handled well will be removed in step (1) to be cleaned by ultrasonic with distilled water, then dry;
(3) one layer of metallic interfacial layer is prepared in the silicon carbide fibre precast body dried in step (2) using electroless plating method;
(4) aluminium alloy block being put into melt process in high-temperature vacuum furnace, treatment temperature is 700 ~ 900 DEG C, 1 ~ 3h of soaking time, Then enhancing particle is added in molten aluminium alloy and is stirred evenly;
(5) the silicon carbide fibre precast body for preparing metallic interfacial layer in step (3) is fitted into mold and is fixed, be put into infiltration In furnace, the molten aluminium alloy prepared in step (4) is put into infiltration furnace, infiltration furnace is warming up to 500 ~ 700 DEG C, then by aluminium In alloy molten solution vacuum pouring to mold, pours and be poured in air pressure in rear furnace and increase to 1.0 ~ 3.0MPa, furnace cooling after heat-insulation pressure keeping Demoulding obtains SiC Fiber Reinforced Al Matrix Composites.
CN201910799424.1A 2019-08-28 2019-08-28 A kind of SiC Fiber Reinforced Al Matrix Composites and preparation method thereof Pending CN110396652A (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN111850339A (en) * 2020-06-24 2020-10-30 南昌航空大学 Composite material with high thermal conductivity and incomplete cladding of interface phase, and preparation method and test method thereof
CN112779480A (en) * 2019-11-06 2021-05-11 南京航空航天大学 Interface modified fiber reinforced metal matrix composite material and preparation method thereof
CN113355610A (en) * 2020-12-30 2021-09-07 中北大学 Metal wire reinforced aluminum matrix composite material and preparation method thereof
US20220194862A1 (en) * 2020-12-22 2022-06-23 Suzhou Hongjiu Aviation Thermal Materials Technology Co., Ltd. Continuous electrophoretic deposition modified carbon fiber reinforced multi-matrix composite and preparation method thereof
WO2022134214A1 (en) * 2020-12-22 2022-06-30 苏州宏久航空防热材料科技有限公司 Continuous electrophoretic deposition modified carbon fiber reinforced multi-matrix composite material and preparation method therefor
CN115679228A (en) * 2022-11-21 2023-02-03 中南大学 Silicon carbide fiber reinforced aluminum-based composite material and preparation method and application thereof
CN115852275A (en) * 2022-03-31 2023-03-28 南京航空航天大学 Ultra-light high-strength fiber reinforced aluminum-lithium alloy composite material and preparation method thereof
CN116141774A (en) * 2023-02-16 2023-05-23 江苏礼德铝业有限公司 Aluminum plate with ceramic fibers and manufacturing method thereof

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112779480A (en) * 2019-11-06 2021-05-11 南京航空航天大学 Interface modified fiber reinforced metal matrix composite material and preparation method thereof
CN112779480B (en) * 2019-11-06 2022-03-22 南京航空航天大学 Interface modified fiber reinforced metal matrix composite material and preparation method thereof
CN111850339A (en) * 2020-06-24 2020-10-30 南昌航空大学 Composite material with high thermal conductivity and incomplete cladding of interface phase, and preparation method and test method thereof
US20220194862A1 (en) * 2020-12-22 2022-06-23 Suzhou Hongjiu Aviation Thermal Materials Technology Co., Ltd. Continuous electrophoretic deposition modified carbon fiber reinforced multi-matrix composite and preparation method thereof
WO2022134214A1 (en) * 2020-12-22 2022-06-30 苏州宏久航空防热材料科技有限公司 Continuous electrophoretic deposition modified carbon fiber reinforced multi-matrix composite material and preparation method therefor
CN113355610A (en) * 2020-12-30 2021-09-07 中北大学 Metal wire reinforced aluminum matrix composite material and preparation method thereof
CN115852275A (en) * 2022-03-31 2023-03-28 南京航空航天大学 Ultra-light high-strength fiber reinforced aluminum-lithium alloy composite material and preparation method thereof
CN115852275B (en) * 2022-03-31 2024-01-09 南京航空航天大学 Ultra-light high-strength fiber reinforced aluminum-lithium alloy composite material and preparation method thereof
CN115679228A (en) * 2022-11-21 2023-02-03 中南大学 Silicon carbide fiber reinforced aluminum-based composite material and preparation method and application thereof
CN115679228B (en) * 2022-11-21 2024-01-26 中南大学 Silicon carbide fiber reinforced aluminum-based composite material and preparation method and application thereof
CN116141774A (en) * 2023-02-16 2023-05-23 江苏礼德铝业有限公司 Aluminum plate with ceramic fibers and manufacturing method thereof

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Application publication date: 20191101