A kind of foamed ceramic mold and foamed ceramic side coaming fetching device
Technical field
The present invention relates to Production of Ceramics fields, and in particular to a kind of foamed ceramic mold and foamed ceramic side coaming pick and place
Device.
Background technique
Foamed ceramic plate uses advanced production technology and foaming technique, the closed pore through high porosity made of high-temperature roasting
Ceramic material and it is manufactured, exterior insulation product have it is non-ignitable, fire prevention, ageing-resistant, weather-proof, compatibility is good, heat transfer
The advantages such as rate is low, water absorption rate is low are suitable for building exterior wall heat preserving, fire-blocking belt, building self-heat conserving cold-heat bridge processing etc..
In the prior art, foamed ceramic need to be placed in a sintering mold in firing, publication No. CN103707401A
Chinese invention patent application disclose a kind of foamed ceramic forming and sintering mold, the pad including type chamber and positioned at type bottom of chamber face
Plate, type chamber are sequentially connected by muti-piece refractory baffle and are surrounded, and each piece of refractory baffle is detachably connected backing plate bottom surface with backing plate and is connected with
Multiple support cast cavity walls are pasted with incombustible paper.
In the actual production process, mode manually or mechanically can be used sintering mold is dismantled or assembled, because being somebody's turn to do
The refractory baffle of this foamed ceramic sintering mold disclosed in patent application is in Mitsubishi's cylindricality, is kept off during demolition, installation to fire resisting
Plate integral demounting needs to dismantle the refractory baffle of surrounding one by one there are technical difficulty, and manpower dismantles large labor intensity, and
When being dismantled one by one using manipulator, it will lead to and occur that offset error occurs between refractory slab in assembling process, influence the steady of production
It is qualitative, therefore, have and the structure of sintering mold refractory baffle is improved, makes it easy to artificial or meet automated production
It needs.
Summary of the invention
In order to solve the above-mentioned technical problem, the purpose of the present invention is to provide a kind of foamed ceramic molds, by improving side
The structure of coaming plate, so that side coaming picks and places convenient for whole, convenient for the disassembly and assembly of mold, which has structure
Simply, be conducive to the advantages of improving production efficiency.
For achieving the above object, the technical solution adopted by the present invention is as follows:
A kind of foamed ceramic mold, including crossbeam, girder, hollow shelf board and the side coaming set gradually from the bottom to top,
Multiple side coamings enclose the mold cavity for constituting a upper end opening, and the side coaming includes vertical plate, first horizontal plate, second
Level board and floor, the first horizontal plate, second horizontal plate are respectively arranged at the upper/lower terminal of the vertical plate, described
Floor and vertical plate, first horizontal plate, second horizontal plate are fixed, and the second horizontal plate is placed on the hollow shelf board,
The width of the first horizontal plate is less than the second horizontal plate.
Be arranged in this way, side coaming includes vertical plate, first horizontal plate, second horizontal plate and floor, side coaming by
Plate is formed, and the overall weight of side coaming is reduced, and convenient for transhipment, second horizontal plate is connect with hollow plate, by the second level
First horizontal plate is arranged in the top of plate, and first horizontal plate provides biggish supporting surface or stress for man-handling of materials or manipulator transhipment
Side coaming is dismantled or is assembled to facilitate by face;And because the structure to side coaming improves, mold cavity is formed on mold
The mode that automation can be used in all side coamings integrally transports it, is conducive to reduce because dismantling again group again to side coaming one by one
Issuable offset error is filled, the stability of production is improved, passes through setting floor and vertical plate, first horizontal plate and second
Level board is fixedly connected with, so that the stable connection of vertical plate, first horizontal plate and second horizontal plate three, so that side
The stable structure of coaming plate, Reducing distortion, and easy to produce, processing.
Preferably, the side coaming includes at least concatenation unit, grafting protrusion is provided on each concatenation unit
Portion and an engagement recess portion, the engagement groove are adapted to the grafting lug boss.
Be arranged in this way, by the structure setting of grafting lug boss and grafting concave part so that side coaming can have it is several
Unit spliced is formed, easy to produce, processing, transport and storage.
Preferably, the side coaming is made of refractory material.
Preferably, side coaming is made of carbofrax material.
It is arranged in this way, meets side coaming high temperature resistant in sintering process, keeps the stability of mold cavity shape, with
Just the foamed ceramic with fixed form is formed.
Based on same goal of the invention, the invention also discloses a kind of foamed ceramic side coaming fetching devices, cooperate above-mentioned mould
The use of tool can integrally take, put side coaming, convenient for the disassembly of mold, be conducive to the production efficiency for improving foamed ceramic.
For achieving the above object, the technical solution adopted by the present invention is as follows:
A kind of foamed ceramic side coaming fetching device, for picking and placing the side coaming of above-mentioned foamed ceramic mold, including rack,
Mounting rack, pick-and-place component and mobile driving assembly, the pick-and-place component are set on the mounting rack, the mobile driving group
Part is set in the rack and drives the mounting rack in the horizontal direction or vertical direction movement, and the pick-and-place component includes one
Ring like suction disc and absorption driving assembly, the absorption driving assembly include vacuum pumping pump and vacuum tracheae, and the annular is inhaled
Negative pressure cavity is offered in disk, the bottom surface of the Ring like suction disc offers the venthole being connected to negative pressure cavity, the vacuum gas
Pipe is connected to vacuum pumping pump and negative pressure cavity, and the Ring like suction disc is consistent with the shape of the mold cavity.
It is arranged in this way, driving mounting rack by mobile driving assembly, direction is mobile horizontally or vertically, is conveniently adjusted
Ring like suction disc is aligned with the side coaming of composition mold cavity, then is evacuated by negative pressure cavity of the vacuum pumping pump to Ring like suction disc, is made
The inside and outside formation Negative Pressure Difference of negative pressure cavity is obtained, so that the side of Ring like suction disc setting venthole has adsorption capacity, so that annular is inhaled
The adsorbable side coaming of disk, then by mobile driving assembly, the whole hollow shelf board with mold of side coaming that mold cavity will be formed
It is detached from, consequently facilitating foamed ceramic demoulds, improves production efficiency;After foamed ceramic demoulding, side coaming is integrally placed in
On empty refractory slab, the process for completing foamed ceramic firing next time is avoided because disassembly side coaming to send out between side coaming one by one
The situation given birth to offset error and cause the shape of mold cavity, area inconsistent occurs, and improves the consistency of product.
Preferably, the Ring like suction disc includes multiple independent sucking plates, multiple sucking plates be fixedly connected in
The lower section of the mounting rack.
It is arranged in this way, multiple independent absorption dish types circularize sucker, take, put side coaming so as to reach whole
Purpose, in addition, multiple independent absorption disks can also design according to the actual needs installation site convenient for assembling and maintenance, with
Meet the production needs of the foamed ceramic of different sizes.
Preferably, the sucking plate includes upper plate and the lower plate that is fixedly connected with upper plate, the upper plate and it is described under
The negative pressure cavity is formed between plate, the venthole is opened in the lower plate, and the upper plate offers several ventholes, institute
State venthole and the true air line.
It is arranged in this way, by the way that sucking plate is divided into upper plate and lower plate, production easy to process.
Preferably, the lower plate is connect with upper plate by threaded fastener, it is provided between the upper plate and lower plate close
Seal strip.
It is arranged in this way, upper plate is detachably connected with lower plate by threaded fastener realization, consequently facilitating to suction plate
Inside is cleaned, is safeguarded, realizes the sealing between upper plate and lower plate by sealing joint strip, reduces the possibility of gas leakage.
Preferably, being provided with horizontal gird in the rack, several horizontal guide rails are set on the horizontal gird, it is described
It is provided with the horizontal slide along horizontal guide rail sliding on horizontal gird, is fixed with vertical traveller on the mounting rack, it is described
Vertical traveller is connect with the horizontal slide vertical sliding, and the mobile driving assembly includes horizontal drive component and vertical drive
Dynamic component, the horizontal drive component include horizontal drive motor, the first retarder, first gear and the first rack gear, described
Horizontal drive motor is fixed on the horizontal slide, the power intake of first retarder and turning for horizontal drive motor
Axis connection, the first gear are connect with the power output end of the first retarder, and first rack gear is fixed on described horizontal horizontal
It is arranged in parallel on beam and with the horizontal guide rail.
It is arranged in this way, the first retarder, which slow down to the power output of horizontal drive motor, increases square, horizontal drive
Motor drives first gear to rotate indirectly, and first gear is moved along the first rack gear, so that driving horizontal slide is along horizontal guide rail
It moves horizontally, is finally reached the purpose for realizing that driving Ring like suction disc moves horizontally, be easy to implement automation adjustment Ring like suction disc
Position.
Preferably, the vertical driving assembly includes vertical driving motor, the second retarder, second gear and second
Rack gear, the vertical driving motor are fixed on the horizontal slide, the power intake of second retarder and vertical drive
The shaft connection of dynamic motor, the second gear are connect with the power output end of second retarder, and second rack gear is solid
It is arranged in parallel due on the vertical traveller and along the glide direction with the vertical traveller.
It is arranged in this way, the second retarder, which slow down to the power output of vertical driving motor, increases square, vertical to drive
Motor drives second gear to rotate indirectly, and second gear is moved along the second rack gear, so that vertical traveller is opposite along the vertical direction
It is mobile in horizontal slide, it is finally reached the purpose for realizing driving Ring like suction disc vertical shift, is easy to implement automation adjustment annular
The position of sucker.
Compared with the existing technology, the present invention achieves beneficial technical effect:
1, a kind of foamed ceramic mold is provided, is improved by the structure to side coaming, first horizontal plate is increased, thus
Increase a supporting surface or gripping surface, is convenient for manual handling or mechanical handing, is in addition conducive to by the way of mechanical automation
Whole transhipment is carried out to side coaming, reduces offset error, is conducive to the consistency for keeping foamed ceramic product, improves production effect
Rate.
2, side coaming is formed by using the mode of splicing, is conducive to processing, production, transport and storage.
3, a kind of foamed ceramic side coaming fetching device is provided, using vacuum pumping pump generate negative pressure so that Ring like suction disc with
Side coaming is mutually adsorbed by negative pressure, convenient for integrally transporting to all side coamings for forming mold cavity, moreover it is possible to be realized true when taking out
When sky pump does not generate negative pressure, all side coamings are integrally placed, reduction dismantles each side coaming one by one and re-assemblies generation mistake again
The possibility of position error is conducive to improve production efficiency and keeps the consistency of production.
4, easy to produce and according to foamed ceramic product by setting multiple independent sucking plates for Ring like suction disc
Size is adaptively adjusted.
5, by the way that sucking plate is arranged to upper plate and lower plate, easy to process and maintenance.
6, by be arranged mobile driving assembly realize Ring like suction disc move horizontally and vertical lifting, be easy to implement annular
The position of sucker automates adjustment.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the embodiment of the present invention 1;
Fig. 2 is the overall structure top view of the embodiment of the present invention 1;
Fig. 3 is the structural schematic diagram of concatenation unit in the embodiment of the present invention 1;
Fig. 4 is the top view of concatenation unit in the embodiment of the present invention 1;
Fig. 5 is the overall structure diagram of the embodiment of the present invention 2;
Fig. 6 is the overall structure top view of the embodiment of the present invention 2;
Fig. 7 is the structural schematic diagram of the sucking plate in the embodiment of the present invention 2.
Wherein, the technical characteristic that each appended drawing reference is referred to is as follows:
1, foamed ceramic mold;101, crossbeam;102, girder;103, hollow shelf board;104, side coaming;1040, splicing is single
Member;10401, grafting lug boss;10402, grafting concave part;1041, first horizontal plate;1042, second horizontal plate;1043, it erects
Straight panel;1044, floor;2, rack;3, mounting rack;4, component is picked and placed;400, sucking plate;4001, upper plate;40011, screw rod;
4002, lower plate;40021, accommodating cavity;40022, sealed groove;401, Ring like suction disc;4011, venthole;402, driving group is drawn
Part;4021, vacuum pumping pump;4022, vacuum tracheae;5, mobile driving assembly;501, horizontal drive component;5011, horizontal drive
Motor;5012, the first retarder;502, vertical driving assembly;5021, vertical driving motor;5022, the second retarder;6, water
Flat crossbeam;7, horizontal guide rail;8, horizontal slide;9, vertical traveller.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments to the present invention
It is further elaborated, but the scope of protection of present invention is not limited to following specific embodiments.
Embodiment 1
With reference to Fig. 1 and Fig. 2, present embodiment discloses a kind of foamed ceramic molds 1, including what is set gradually from the bottom to top
Crossbeam 101, girder 102, hollow shelf board 103 and side coaming 104, crossbeam 101 are arranged several, and girder 102 is arranged several
And fixed with 101 square crossing of crossbeam, hollow shelf board 103 is fixed on girder 102, and side coaming 104 is arranged multiple and puts
It is placed on 103 surface of hollow shelf board, the mold cavity that multiple side coamings 104 enclose composition receiving foamed ceramic raw material (is not marked in figure
Note), the inner sidewall of mold cavity and bottom surface are placed with layer of glass paper (not shown).
With reference to Fig. 3, side coaming 104 includes first horizontal plate 1041, second horizontal plate 1042, vertical plate 1043 and floor
1044, first horizontal plate 1041 is set to the top of second horizontal plate 1042, and first horizontal plate 1041 is respectively fixedly connected in perpendicular
The both ends of straight panel 1043 along the vertical direction, floor 1044 and vertical plate 1043, first horizontal plate 1041, second horizontal plate 1,042 3
Person is vertically fixedly connected, and second horizontal plate 1042 is contacted with the surface of hollow shelf board 103, and the width of first horizontal plate 1041 is small
In second horizontal plate 1042, the width of first horizontal plate 1041 is the 40%~60% of 1042 width of second horizontal plate, this implementation
In example, the width of first horizontal plate 1041 is the half of 1042 width of second horizontal plate.
With reference to Fig. 2, Fig. 3 and Fig. 4, side coaming 104 includes at least two concatenation units 1040, and side coaming 104 is by splicing
Unit 1040 is spliced to form, and each 1040 one end of concatenation unit is provided with a grafting lug boss 10401, and the other end is provided with grafting
Concave part 10402, grafting lug boss 10401 is adapted to grafting concave part 10402, in the present embodiment, grafting lug boss 10401 with
Grafting concave part 10402 is set on the second horizontal plate 1042 of concatenation unit 1040.
Side coaming 104 is made of fire proofing material, and in the present embodiment, side coaming 104 is made of carbofrax material.
Embodiment 2
Based on embodiment 1, present embodiment discloses a kind of foamed ceramic side coaming fetching devices, with reference to Fig. 5, including rack
2, mounting rack 3, pick-and-place component 4 and mobile driving assembly 5, pick and place component 4 and are set on mounting rack 3, and mobile driving assembly 5 is set
It is placed in rack 2 and drives mounting rack 3 in the horizontal direction or vertical direction movement.
With reference to Fig. 5, the top of rack 2 is provided with horizontal gird 6, and several horizontal guide rails 7 are arranged on horizontal gird 6, horizontal
Crossbeam 6 is arranged in parallel with horizontal guide rail 7, and the horizontal slide 8 slided along horizontal guide rail 7, mounting rack 3 are provided on horizontal gird 6
On be fixed with vertical traveller 9, vertical traveller 9 is connect with 8 vertical sliding of horizontal slide.
With reference to Fig. 5, mobile driving assembly 5 includes horizontal drive component 501 and vertical driving assembly 502, horizontal drive
Component 501 includes horizontal drive motor 5011, the first retarder 5012, first gear (not shown) and the first rack gear
(not shown), horizontal drive motor 5011 are fixed on horizontal slide 8, the power intake and water of the first retarder 5012
The shaft of flat driving motor 5011 connects, and first gear is connect with the power output end of the first retarder 5012, and the first rack gear is solid
It is arranged in parallel due on horizontal gird 6 and with horizontal guide rail 7.
With reference to Fig. 5, vertical driving assembly 502 includes vertical driving motor 5021, the second retarder 5022, second gear
(not shown) and the second rack gear (not shown), vertical driving motor 5021 are fixed on horizontal slide 8, and second subtracts
The power intake of fast device 5022 is connect with the shaft of vertical driving motor 5021, and second gear is dynamic with the second retarder 5022
The connection of power output end, the second rack gear are fixed on vertical traveller 9 and are arranged in parallel along the glide direction with vertical traveller 9.
With reference to Fig. 5, picks and places component 4 and include a Ring like suction disc 401 and draw driving assembly 402, draw driving assembly 402
It including vacuum pumping pump 4021 and vacuum tracheae 4022, is offered in Ring like suction disc 401 negative pressure cavity (being not marked in figure), annular
The bottom surface of sucker 401 offers the venthole 4011 being connected to negative pressure cavity, vacuum tracheae 4022 be connected to vacuum pumping pump 4021 with
Negative pressure cavity, Ring like suction disc 401 is consistent with the shape of the mold cavity, and the area of Ring like suction disc 401 is greater than or equal to all
The area that the first horizontal plate 1041 of side coaming 104 surrounds.
With reference to Fig. 5, Fig. 6 and Fig. 7, Ring like suction disc 401 includes multiple independent sucking plates 400, and multiple sucking plates 400 are
It is fixedly connected on the lower section of mounting rack 3, sucking plate 400 includes upper plate 4001 and the lower plate being fixedly connected with upper plate 4001
4002, it is fixed with the screw rod 40011 fixed with mounting rack 3 on upper plate 4001, offers appearance in upper plate 4001 and lower plate 4002
Chamber 40021 is set, forms negative pressure cavity between upper plate 4001 and the accommodating cavity 40021 of lower plate 4002, venthole 4011 is opened in down
On plate 4002, upper plate 4001 offers several ventholes, and vacuum tracheae 4022 and upper plate 4001 are fixed, venthole and vacuum tracheae
4022 connections.
With reference to Fig. 7, lower plate 4002 and upper plate 4001 can be used riveting and fix, in the present embodiment, lower plate 4002 and upper plate
4001 are connected by threaded fastener (not shown), and sealed groove 40022, sealed groove are provided in lower plate 4002
Sealing joint strip (not shown) is provided in 40022.
The use process of the embodiment of the present invention:
After the foamed ceramic kiln discharge being burnt into, foamed ceramic grinding tool is integrally transported to the lower section of rack 2, passes through level
Driving assembly 501 and vertical driving assembly 502 adjust Ring like suction disc 401 positioned at whole side coamings 104 is right against, and open and take out
Vacuum pump so that vacuum pumping pump vacuumizes negative pressure cavity, then drives Ring like suction disc 401 slow by vertical driving assembly 502
It is decreased until that Ring like suction disc 401 and the first horizontal plate 1041 of whole side coamings 104 contact, because there is pressure inside and outside negative pressure cavity
Power is poor, so that Ring like suction disc 401 and the absorption of side coaming 104 are fixed, is driven on Ring like suction disc 401 by vertical driving assembly 502
It rises, so that whole side coamings 104 is all detached from hollow shelf board 103, realizes the demoulding of foamed ceramic, be adsorbed in annular suction
The side coaming 104 of disk 401 can be transferred to other positions storage under the driving of horizontal drive component 501.
When stopping the vacuum pumping of vacuum pumping pump, the external and internal pressure approach of negative pressure cavity is equal, thus Ring like suction disc
401 adsorption capacities reduce or disappear, it can be achieved that Ring like suction disc 401 and side coaming 104 are detached from.
Therefore, the foamed ceramic after firing is needed again after the transfer of the surface of hollow shelf board 103 by side coaming 104
When being placed into hollow shelf board 103, cooperated by horizontal drive component 501 and vertical driving assembly 502, by Ring like suction disc 401
The side coaming 104 of upper absorption is placed on hollow shelf board 103, then stops the work that vacuumizes of vacuum pumping pump, realizes Ring like suction disc
401 are detached from side coaming 104, realize the process integrally picked and placed for constituting whole side coamings 104 of mold cavity, improve demoulding
Efficiency, and reduce the offset error of the placement of side coaming 104, be conducive to the consistency for improving production efficiency and product.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to the one of invention
A little modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification
Some specific terms, these terms are merely for convenience of description, does not constitute any restrictions to invention.