CN110394392A - It is a kind of based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method - Google Patents

It is a kind of based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method Download PDF

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Publication number
CN110394392A
CN110394392A CN201910505204.3A CN201910505204A CN110394392A CN 110394392 A CN110394392 A CN 110394392A CN 201910505204 A CN201910505204 A CN 201910505204A CN 110394392 A CN110394392 A CN 110394392A
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control system
plate
temperature
forming limit
heat
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CN110394392B (en
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孙福臻
张泉达
单忠德
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Beijing Institute Of Light Quantitative Science And Research Co Ltd
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Beijing Institute Of Light Quantitative Science And Research Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/021Deforming sheet bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/021Deforming sheet bodies
    • B21D26/027Means for controlling fluid parameters, e.g. pressure or temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/021Deforming sheet bodies
    • B21D26/031Mould construction

Abstract

It is a kind of based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method be using fluid media (medium) as power transmission carrier, by the preform under room temperature with high temperature eventually forming combine, study complex diversion systen under Forming Limit of Sheet Metals.Is defined as: plate is pressed among mold by initial cold preform stage, upper mold downlink and lower die closure, and hydraulic control system adjusts the working pressure of liquid chamber fluidP, constant, the different amount of plastic deformation of realization plate of sealing device guarantee working pressure;High temperature end shaping stage, hydraulic control system is to liquid chamber pressure pressure release, the plastic deformation of reserved materials.Then, the heating device in upper mold is controlled by temperature control system, realizes the controllable adjustment of mold temperature, guarantee the consistency of plate and mold temperature.Continue larger fluid pressure, fracture failure, off-test occur for material.Predeformation amounth 0And heating temperatureTSummary to the affecting laws of different materials forming limit, the exploitation to new material and new process, has broad application prospects.

Description

It is a kind of based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method
Technical field
The invention belongs to metal sheet forming limit technology fields, and work is coupled with flow field more particularly to a kind of ermal physics field With the research method of lower Forming Limit of Sheet Metals.
Background technique
Due to the needs of environmental protection and energy-saving and emission-reduction, the lightweight of automobile has become the main trend of world car development, Realizing the approach mainly includes structure lightened, light material and integration requirement etc., and wherein lightweight metal material is main Solution, be both able to achieve the mitigation of weight, and in turn ensured enough use intensities, the life of people is greatly protected to pacify Entirely.But the defects of most of lightweight metal materials exist at normal temperature that plasticity is poor, forming limit is low, resilience is big, it utilizes Traditional forming technology is unable to satisfy the requirement of materials expectations deflection.Therefore, from improvement material inside organization and stress Angle is set out, and many scholars have conducted extensive research novel forming technology.
Liquid-filling shaping technology is come into being as a kind of flexible forming process.Liquid-filling shaping technique is using high-pressure fluid as biography Power media replaces rigid punch-pin or cavity plate, makes original blank under the effect of uniform fluid high-pressure while being plastically deformed, The mold that finally reclines completes final forming.Liquid-filling shaping technique makes because of the mechanism of action of " fluid lubrication " and " frictionally holding " Obtain the distinguishing features such as final products have good surface quality, deformation uniform force, resilience is small, forming limit is high.However, having A little special difficult deformation lightweight metal materials, still can not significantly improve its deformation limit just with liquid-filling shaping, in conjunction with height The good feature of the lower material Deformation Flow of temperature, therefore be more and more combined into what liquid-filling shaping combined with hot forming Shape technique further is suggested.Wherein, the deflection of liquid-filling shaping and the temperature of hot forming are in the combined shaping Two key process parameters, the different process combining form of the two will will affect the final deformability of material, with forming limit Amount is characterized.For different materials, under both identical combining form, it is poor that final forming limit can also exist It is different.These problems not only will affect the formulation of concrete technology route, while also will affect the comprehensive utilization ratio of material.
Summary of the invention
To solve the above-mentioned problems, forming limit can be improved using liquid-filling shaping the purpose of the present invention is to provide a kind of It is more to be shaped the heat-stream combined by the features such as good with material plastic flow under hot environment eventually with high temperature for room temperature preform The Forming Limit of Sheet Metals research method of field coupling.
In order to achieve the above object, provided by the invention a kind of based on the research of heat-stream multi- scenarios method Forming Limit of Sheet Metals Method includes the following steps: in order
1) heat control system and hydraulic control system are docked with the spare interface of general control system respectively, then carries out idle condition Under system debug, guarantee that normal adjustable function may be implemented in each system.
2) plate is placed in lower die, operation general control system is to realize the execution of hydraulic control system.Hydraulic control system warp Fluid media (medium) is passed through into liquid chamber from the oil inlet in lower die, fluid media (medium) is full of liquid chamber and plate following table face contact, hydraulic control system System suspends, at this time liquid chamber pressurePIt is 0, sealing ring is mounted in the seal groove of upper mold.During the test, high-pressure-resistant sealed circle It can guarantee liquid chamber pressure valuePIt is invariable.
3) upper mold is molded according to the speed of service downlink of setting.Because the liquid-filling shaping is active forming mode, So hydraulic press applies forming force by way of controlling pressure-pad-forceFTo upper mold, guarantee plate is pressed in forming process, It among lower mold, does not move, to ensure that pure bulging deformation is occurred by two-way tensile stress state for plate.Hydraulic control system Continue to be passed through high-pressure fluid into liquid chamber, by the pressure value that high-pressure fluid medium is arrangedP, realize plate at the beginning of the preform stage Beginning deflectionh 0Controllable adjustment.
4) heating units such as heating tube or heater strip are installed in upper mold, after predeformation at room temperature, hydraulic control system System carries out pressure release, the plastic deformation of reserved materials to liquid chamber.It manipulates heat control system (heating furnace, temperature controller etc.) and realizes heating unit Temperature adjust, to control the temperature of upper moldT, make the plate in adjustable temperature range that there is good plastic formability. Soaking time is set, the temperature of plate temperature and upper mold is consistent, then adjusts hydraulic control system and continues to be passed through height to liquid chamber Fluid media (medium) is pressed, liquid chamber pressure is increasedP, realize bursting for plate.Because under hot environment, the Deformation Flow performance of material is obtained Very big improvement, while the influence of preform stage process hardening is considered, to realize complicated in heat-stream multi- scenarios method technique Forming Limit of Sheet Metals research under strain paths.
5) adjust hydraulic control system unloading Fluid pressure and be down to 0, adjust heat control system and stop heating to upper mold, make upper mold with The temperature of plate is down to room temperature.The die sinking of upper mold uplink, takes out plate, off-test.By subsequent data processing, obtain different Sheet Metal Forming Limit under combination of process parameters.
It is provided by the invention it is a kind of based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method made with fluid media (medium) For power transmission carrier, by the preform under room temperature, with high temperature, forming is combined eventually, studies the sheet material forming pole under complex diversion systen Limit.Is defined as: plate is pressed among mold by initial cold preform stage, upper mold downlink and lower die closure, hydraulic control system tune Liquid chamber fluid operating pressure value is saved, sealing device guarantees the constant of working pressure, realizes the different amount of plastic deformation of plate;It is high Warm end shaping stage, hydraulic control system is to liquid chamber pressure pressure release, the plastic deformation of reserved materials.Then, it is controlled by temperature control system Heating device in upper mold realizes mold temperatureTControllable adjustment, guarantee plate and mold temperature consistency.Continue to increase Fluid pressure, test mould and each control system form closed loop, ensure that the company of cold predeformation Yu high temperature end formed composite process Continuous property.Heating temperature in the forming limit research methodTAnd predeformation amounth 0The diversity of coupled mode enriches material along multiple Miscellaneous strain paths make the forming limit research under the combination process have reference value there is a situation where being plastically deformed.The forming Predeformation amount in limit research methodh 0And heating temperatureTDouble influence factor is to the affecting laws of different materials forming limit It summarizes, the exploitation to new material and new process has broad application prospects.
Former of the support based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method provided by the invention, it is real The automation for having showed each control system and test mould is adjusted, and forms closed-loop control response circuit, ensure that cold predeformation and height The stability of the warm multiple physical field compound working procedure of forming eventually.
Detailed description of the invention
Fig. 1 is provided by the invention based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method schematic illustration.
Fig. 2 is provided by the invention based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method room temperature preform rank Section schematic diagram.
Fig. 3 is provided by the invention based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method high temperature end forming rank Section schematic diagram.
In figure: 1- general control system, 2- heat control system, 3- hydraulic control system, 4- oil inlet, 5- lower die, 6- lower die liquid chamber, 7- Sealing ring, 8- upper mold, 9- plate, 10- heating unit.
Specific embodiment
In the following with reference to the drawings and specific embodiments to provided by the invention a kind of based on heat-stream multi- scenarios method sheet material forming Limit research method is described in detail.
It is provided by the invention a kind of based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research side as shown in Fig. 1-Fig. 3 Method includes the following steps carried out in sequence:
1) heat control system 2 and hydraulic control system 3 are docked with the spare interface of general control system 1 respectively, is then carried out unloaded Under the conditions of system debug, guarantee that normal adjustable function may be implemented in each system.
2) plate 9 is placed in lower die 5, operation general control system 1 is to realize the execution of hydraulic control system 3.Hydraulic control system System 3 is passed through fluid media (medium) into liquid chamber 6 via the oil inlet 4 in lower die 5, and fluid media (medium) connects full of liquid chamber 6 with 9 lower surface of plate Touching, hydraulic control system 3 suspend, at this time liquid chamber pressurePIt is 0, sealing ring 7 is mounted in the seal groove of upper mold 8.During the test, High-pressure-resistant sealed circle can guarantee liquid chamber pressure valuePIt is invariable.
3) upper mold 8 is molded according to the speed of service downlink of setting.Because the liquid-filling shaping is active forming side Formula, so hydraulic press applies forming force by way of controlling pressure-pad-forceFTo upper mold 8, guarantee that plate is pressed in forming process It among upper and lower mold, does not move, to ensure that pure bulging deformation is occurred by two-way tensile stress state for plate.Hydraulic control System 3 continues to be passed through high-pressure fluid into liquid chamber 6, by the pressure value that high-pressure fluid medium is arrangedP, realize plate in preform Stage initial deformation amounth 0Controllable adjustment.
4) heating units such as heating tube or heater strip 10 are installed in upper mold 8, after predeformation at room temperature, hydraulic control System 3 carries out pressure release, the plastic deformation of reserved materials to liquid chamber.It manipulates heat control system (heating furnace, temperature controller etc.) 2 and realizes heating The temperature of unit 10 is adjusted, to control the temperature of upper mold 8, make in adjustable temperature range plate have good plasticity at Shape.Soaking time is set, plate temperature and the temperature of upper mold 8 are consistent, then adjusts hydraulic control system 3 and continues to liquid chamber 6 are passed through high-pressure fluid medium, increase liquid chamber pressureP, realize bursting for plate.Since under hot environment, the Deformation Flow of material Performance is greatly improved, while considering the influence of preform stage process hardening, to realize heat-stream multi- scenarios method work Forming Limit of Sheet Metals research in skill under complex diversion systen.
5) it adjusts the unloading of hydraulic control system 3 Fluid pressure and is down to 0, adjust heating of the stopping of heat control system 2 to upper mold 8, make The temperature of mould 8 and plate 9 is down to room temperature.The die sinking of 8 uplink of upper mold, takes out plate 9, off-test.By subsequent data processing, Obtain the Sheet Metal Forming Limit under different technical parameters combination.

Claims (5)

1. a kind of based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method, it is characterised in that: the multi- scenarios method ring The new method that Forming Limit of Sheet Metals is studied under border includes the following steps carried out in order:
1) heat control system 2 and hydraulic control system 3 are docked with the spare interface of general control system 1 respectively, is then carried out unloaded Under the conditions of system debug, guarantee that normal adjustable function may be implemented in each system;
2) plate 9 is placed in lower die 5, operation general control system 1 is to realize the execution of hydraulic control system 3;Hydraulic control system 3 passes through Fluid media (medium) is passed through into liquid chamber 6 from the oil inlet 4 in lower die 5, fluid media (medium) is full of liquid chamber 6 and 9 following table face contact of plate, liquid Control system 3 is suspended, at this time liquid chamber pressurePIt is 0, sealing ring 7 is mounted in the seal groove of upper mold 8;During the test, high pressure resistant Sealing ring can guarantee liquid chamber pressure valuePIt is invariable;
3) upper mold 8 is molded according to the speed of service downlink of setting;Because the liquid-filling shaping is active forming mode, institute In a manner of through control pressure-pad-force, hydraulic press applies forming forceFTo upper mold 8, guarantee that plate is pressed on above and below in forming process It among mold, does not move, to ensure that pure bulging deformation is occurred by two-way tensile stress state for plate;Hydraulic control system 3 Continue to be passed through high-pressure fluid into liquid chamber 6, by the pressure value that high-pressure fluid medium is arrangedP, realize plate in the preform stage Initial deformation amount occursh 0Controllable adjustment;
4) heating units such as heating tube or heater strip 10 are installed in upper mold 8, after predeformation at room temperature, hydraulic control system 3 pairs of liquid chambers carry out pressure release, the plastic deformation of reserved materials;It manipulates heat control system (heating furnace, temperature controller etc.) 2 and realizes heating unit 10 temperature is adjusted, to control the temperature of upper mold 8T, make the plate in adjustable temperature range that there is good Plastic Forming Property;Soaking time is set, plate temperature and the temperature of upper mold 8 are consistent, then adjusts hydraulic control system 3 and continues to liquid chamber 6 It is passed through high-pressure fluid medium, increases liquid chamber pressureP, realize bursting for plate;Since under hot environment, the Deformation Flow of material It can be greatly improved, while consider the influence of preform stage process hardening, to realize heat-stream multi- scenarios method technique Forming Limit of Sheet Metals research under middle complex diversion systen;
5) adjust hydraulic control system 3 and unload liquid chamber pressure and be down to 0, adjust heat control system 2 and stop heating to upper mold 8, make upper mold 8 with The temperature of plate 9 is down to room temperature;The die sinking of 8 uplink of upper mold, takes out plate 9, off-test;By subsequent data processing, obtain Sheet Metal Forming Limit under different technical parameters combination.
2. according to claim 1 based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method, it is characterised in that: The Forming Limit of Sheet Metals research method of entire heat-stream multi- scenarios method is using liquid-filling shaping technique as technical background;Because of high-pressure spray Body medium is instantaneous and is uniformly applied to that plate per unit system is upward, and plate is under two-way action of pulling stress, and uniformly, rebound becomes for deformation Gesture is small, and the material forming limit further gets a promotion, more meaningful for the research of the material forming limit.
3. according to claim 1 based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method, it is characterised in that: Test mould and each control system form closed loop, ensure that the continuity of cold predeformation Yu high temperature end formed composite process.
4. according to claim 1 based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method, it is characterised in that: The randomness setting of heating temperature and predeformation amount may be implemented in heat control system and hydraulic control system, makes plate that different complexity occur and answers The deformation for becoming path, increases the diversity of experimental condition, to expand grinding for the material forming limit under the combination process Study carefully range.
5. according to claim 1 based on heat-stream multi- scenarios method Forming Limit of Sheet Metals research method, it is characterised in that: The arbitrarily coupling of predeformation amount and heating temperature double influence factor is studied to the affecting laws of different materials forming limit, is summarized Deformation limit of the different materials in every kind of process combination, is conducive to the exploitation of new material and new process.
CN201910505204.3A 2019-06-12 2019-06-12 Board forming limit research method based on heat-flow multi-field coupling Active CN110394392B (en)

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Citations (11)

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Publication number Priority date Publication date Assignee Title
GB388998A (en) * 1932-07-22 1933-03-09 Us Pipe & Foundry Company Improvements in or relating to methods of modifying internal strains in metal objects
CN102284588A (en) * 2011-06-13 2011-12-21 北京航空航天大学 Device for improving forming limit of plate
CN102607969A (en) * 2012-03-20 2012-07-25 哈尔滨工业大学 Device and method for testing forming limit of sheet material in three-dimensional stress state
CN103398909A (en) * 2013-08-05 2013-11-20 大连理工大学 Method for acquiring metal temperature forming limit diagram (TFLD) and testing device therefor
CN203502309U (en) * 2013-08-05 2014-03-26 大连理工大学 TFLD (Temperature Forming Limit Diagram) testing device for high-temperature warm and hot forming limit of metal
CN104239644A (en) * 2014-09-22 2014-12-24 无锡市新峰管业股份有限公司 Researching method for hydraulic forming technical parameters of titanium T-shaped pipe
CN106734499A (en) * 2016-12-01 2017-05-31 湘潭大学 Sheet material warms electro-hydraulic high speed impact quasistatic hydraulic pressure compound molding device and the sheet material forming method realized using the device
CN107971382A (en) * 2017-11-23 2018-05-01 北京航空航天大学 It is a kind of to can be used for panel stiffness mould bulging and the device and method of hydraulic bulge test
CN108279177A (en) * 2018-03-13 2018-07-13 大连理工大学 A kind of hot press-formed go-no-go test equipment of high temperature and high speed sheet metal and test method
CN108723161A (en) * 2017-07-10 2018-11-02 北京航空航天大学 A kind of large aluminum alloy complex structural member cold-hot sequence coupling forming technology
CN108801801A (en) * 2018-06-15 2018-11-13 燕山大学 A kind of assay method of sheet alloy hot forming limit curve

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB388998A (en) * 1932-07-22 1933-03-09 Us Pipe & Foundry Company Improvements in or relating to methods of modifying internal strains in metal objects
CN102284588A (en) * 2011-06-13 2011-12-21 北京航空航天大学 Device for improving forming limit of plate
CN102607969A (en) * 2012-03-20 2012-07-25 哈尔滨工业大学 Device and method for testing forming limit of sheet material in three-dimensional stress state
CN103398909A (en) * 2013-08-05 2013-11-20 大连理工大学 Method for acquiring metal temperature forming limit diagram (TFLD) and testing device therefor
CN203502309U (en) * 2013-08-05 2014-03-26 大连理工大学 TFLD (Temperature Forming Limit Diagram) testing device for high-temperature warm and hot forming limit of metal
CN104239644A (en) * 2014-09-22 2014-12-24 无锡市新峰管业股份有限公司 Researching method for hydraulic forming technical parameters of titanium T-shaped pipe
CN106734499A (en) * 2016-12-01 2017-05-31 湘潭大学 Sheet material warms electro-hydraulic high speed impact quasistatic hydraulic pressure compound molding device and the sheet material forming method realized using the device
CN108723161A (en) * 2017-07-10 2018-11-02 北京航空航天大学 A kind of large aluminum alloy complex structural member cold-hot sequence coupling forming technology
CN107971382A (en) * 2017-11-23 2018-05-01 北京航空航天大学 It is a kind of to can be used for panel stiffness mould bulging and the device and method of hydraulic bulge test
CN108279177A (en) * 2018-03-13 2018-07-13 大连理工大学 A kind of hot press-formed go-no-go test equipment of high temperature and high speed sheet metal and test method
CN108801801A (en) * 2018-06-15 2018-11-13 燕山大学 A kind of assay method of sheet alloy hot forming limit curve

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