CN110394120A - A kind of roller organic fertilizer granulator - Google Patents
A kind of roller organic fertilizer granulator Download PDFInfo
- Publication number
- CN110394120A CN110394120A CN201910775953.8A CN201910775953A CN110394120A CN 110394120 A CN110394120 A CN 110394120A CN 201910775953 A CN201910775953 A CN 201910775953A CN 110394120 A CN110394120 A CN 110394120A
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- China
- Prior art keywords
- organic fertilizer
- roller
- pressure
- shaft
- pressure roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000003895 organic fertilizer Substances 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000000465 moulding Methods 0.000 claims abstract description 27
- 238000003756 stirring Methods 0.000 claims abstract description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000012780 transparent material Substances 0.000 claims abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims 1
- 238000000855 fermentation Methods 0.000 abstract description 6
- 230000004151 fermentation Effects 0.000 abstract description 6
- 239000010828 animal waste Substances 0.000 abstract description 2
- 210000003608 fece Anatomy 0.000 abstract description 2
- 239000010871 livestock manure Substances 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 11
- 238000005520 cutting process Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 238000005469 granulation Methods 0.000 description 5
- 230000003179 granulation Effects 0.000 description 5
- 238000005453 pelletization Methods 0.000 description 5
- 239000003337 fertilizer Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 241001061264 Astragalus Species 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000004083 survival effect Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 235000020985 whole grains Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Fertilizers (AREA)
Abstract
The present invention discloses a kind of roller organic fertilizer granulator, including feed space, suppressing room, molding room and the pedestal set gradually from top to bottom；Pressure roller assembly is provided in the suppressing room, pressure roller assembly lower part is fitted with template, the template-setup has transparent material forming hole, the cutoff tool being connected with material forming hole is provided in the molding room, the cutoff tool lower part is provided with material stirring disc, and the template and material stirring disc are set in outside rotary shaft.The organic fertilizer cylinder that the pelletizer can be used for different size is granulated, and the base manure after being widely used in animal wastes and stalk fermentation is granulated.
Description
Technical field
The present invention relates to fertilizer granulation fields, and in particular to a kind of roller organic fertilizer granulator.
Background technique
Fertilizer granulation equipment mainly uses disk centrifuge pelletizer on the market, and cardinal principle is various materials from equipment top
Portion is added, and contracts through preloaded helical compression and is delivered to the arc-shaped slot of roll, and roll constant speed reversely rotates, and material is bitten in slot simultaneously
Pressure compression is carried out, material passes through the pressure born behind compressional zone and is gradually reduced, and surface tension and gravity are allowed to nature abjection,
It into crushed machine and whole grain crusher machine, finishing, enters back into vibrating screen and is sieved, powdery undersize material passes through feeding back device again
It is sent back to raw material cabin and carries out secondary roll-in.
Main problem existing for existing equipment: organic fertilizer disk centrifuge pelletizer equipment is that open processing not can be carried out object
The pretreatment of material, dust and smog pollution are more serious；Process conditions require height, and returning charge is high, low efficiency, such as: the granularity of raw material
Size influences molding size, the molding size of how much influences of injected volume, and the position that feeds intake is fixed, and raw material moisture requires high；No
Can one-pass molding, requirement need to be can be only achieved by crushing and pelletizing；It needing to guarantee deformation rate by drying after molding, ratio of briquetting is low,
And the compactness of particle is lower, production space occupied is larger, and process is relatively complicated, and demand is manually more, and processing cost is high.
Summary of the invention
In view of the above problems, the present invention provides a kind of roller organic fertilizer granulator, which can be used for different size
Organic fertilizer cylinder be granulated, the base manure after being widely used in animal wastes and stalk fermentation is granulated.
The present invention is achieved by the following measures:
A kind of roller organic fertilizer granulator, including feed space, suppressing room, molding room and the pedestal set gradually from top to bottom；
Pressure roller assembly is provided in the suppressing room, pressure roller assembly lower part is fitted with template, and the template-setup has
Transparent material forming hole, is provided with the cutoff tool being connected with material forming hole in the molding room, under the cutoff tool
Portion is provided with material stirring disc, and the template and material stirring disc are set in outside rotary shaft.
Preferably, the center of the feed space is connected with pressure actuation axis, and pressure actuation axis top is connected with pressure
Adjusting rod, pressure actuation axis lower part are connect with pressure roller assembly.
Preferably, the pressure roller assembly includes pressure roller shaft, and the pressure roller shaft is fixedly connected with pressure actuation axis, the pressure roller
Axis is circumferentially provided with multiple lateral shafts, and each lateral shaft is rotatablely connected a pressure roller.
Preferably, the lateral shaft is three, and circumferentially shape is evenly arranged centered on pressure roller shaft；The axis of the lateral shaft
Line extends outwardly from pressure roller shaft, tilts upward setting along the horizontal plane.
Preferably, the pressure roller is taper.
Preferably, the cutoff tool is three, and along molding room center, circumferentially shape is uniformly arranged.
Preferably, the cutoff tool and template are arranged in 30 ° of corner cuts.
Preferably, the material stirring disc is circumferentially evenly arranged with multiple material toggling pawls, and the material toggling pawl is " F " shape.
Preferably, for the template between suppressing room and molding room, the molding hole in module is stepped hole.
Preferably, molding room's linking has discharge bucket, is provided with sieve in the discharge bucket.
Preferably, motor is installed, the motor is connected with speed reducer by shaft coupling, the speed reducer on the pedestal
Output end and rotation axis connection.
Preferably, the speed reducer is Helical gear Transmission speed reducer.
Preferably, the shaft coupling is cydariform shaft coupling.
Preferably, the base bottom is provided with leveling parallels.
Preferably, the revolving speed of rotary shaft is 60rpm, and the linear velocity of pressure roller is 2.5m/s.
Preferably, the molding room lower part is provided with bearing chamber, and mounted in pairs has alignment bearing in the bearing chamber.
Beneficial effects of the present invention:
1. the rotational structure of template and rotary shaft suit can be avoided bulk impurity indentation pattern hole, template service life is improved,
Improve the stability of equipment.Can join in organic fertilizer fermentation raw material has the impurity such as sandy soil to carry out assisted fermentation, so organic fertilizer granulation
Small amount handstone can be contained in raw material, will cause the well damage of pelletizing template, such template rotational structure can reduce stone
Son enters the probability of pattern hole, improves stability.
2. step hole molding structure, suitable for the raw material after fermenting, good forming effect, up to 98% or more, the service life mentions ratio of briquetting
20% is risen, the raw material moisture scope of application is promoted to 18%-30% by 20%-25%.
3. using triconic roller structure, the both ends of taper pressure roller and the inside and outside astragal speed of mould are consistent, do not occur taking turns and mould
The dislocation friction of plate, reduces resistance, reduces kinetic energy loss, extends the service life of mold, realizes that low temperature is granulated, is granulated
Temperature is lower than 80 degree, guarantees the higher survival rate of strain inside organic fertilizer, guarantees the fertilizer efficiency of organic fertilizer；Three pressure rollers are used simultaneously
Work is run simultaneously, realizes high production capacity and high efficiency
4. suppressing room (sealed granulation cell structure, can effectively reduce the excessive of material, it is ensured that environment of pelletizing it is excellent.
5. the particle that compacting is cut off can be scanned out in time, reduce the secondary breakage of particle by " F " shape material toggling pawl structure
Rate.
6. cutoff tool and template are in 30 ° of cutting angles, it is ensured that efficient cutting speed, particle damages caused by reducing because of cutting
Hurt probability.
7. cydariform shaft coupling connects motor output shaft and speed reducer input shaft, to be directly connected to the kind of drive, guarantee big turn round
Square transmission；Also there is self-aligning function simultaneously, reduce transmission loss, improve transmission efficiency.
8. using Helical gear Transmission slowing-down structure, transmission efficiency is high, and noise is small, compact structure, convenient for installation and maintenance, stablizes
Property it is high.
9. the pressure regulating mechanism that pressure adjusting lever and pressure actuation axis, pressure roller assembly form, can achieve not parking tune
The purpose of seamless power can be guaranteed that the pressure of three pressure rollers is identical, be efficiently solved pressure not using an intermediate adjustment structure
The problems such as abrasion caused by equal problem is uneven, extends the service life of pressure roller and template.
10. a complete set of equipment enclosure space works, no dust overflows, and working environment is good.
11. sieve is arranged at discharge bucket, effectively easily the broken powder of generation can be sifted out.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of application for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is main view of the invention；
Fig. 2 is A-A cross-sectional view in Fig. 1；
Fig. 3 is molding room's internal structure chart；
Fig. 4 is pressure roller assembly structure chart；
Fig. 5 is three dimensional sectional view of the present invention；
In figure: 1, motor, 2, cydariform shaft coupling, 3, upper housing, 4, discharge bucket, 4-1, sieve, 5, lower case, 6, speed reducer, 7,
Middle shell, 7, pedestal, 9, material toggling pawl, 10, cutoff tool, 11, pressure roller, 12, template, 13, rolling bearing group, 14, pressure roller shaft, 15,
Pressure actuation axis, 16, pressure adjusting lever, 17, rotary shaft, 18, self-aligning bearing.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present application, technical solutions in the embodiments of the present application carries out clear, complete
Whole description, it is clear that described embodiments are only a part of embodiments of the present application, instead of all the embodiments.It is based on
Embodiments herein, every other reality obtained by those of ordinary skill in the art without making creative efforts
Example is applied, shall fall in the protection scope of this application.
Roller organic fertilizer granulator as shown in Figs. 1-5, upper housing 3 surround transparent feed space, in upper housing 3
Inner wall is arranged three gussets and is commonly connected to intermediate drive sleeve, and drive sleeve top half is threaded hole, with pressure adjusting lever 16
It being threadedly coupled, the lower half portion of drive sleeve is through-hole, and is provided with flat key slot, it is keyed by flat key and pressure actuation axis 15,
Pressure adjusting lever 16 and pressure actuation axis 15 are in drive sleeve interior contact.
The lower end of pressure actuation axis 15 is provided with flange, which is connect by screw with pressure roller shaft 14, pressure roller shaft 14
It is circumferentially uniformly arranged there are three lateral shaft, the axis of the lateral shaft extends outwardly from pressure roller shaft, tilts upward set along the horizontal plane
It sets.It is mounted on rolling bearing group 13 on each lateral shaft, the pressure roller of a taper is respectively mounted outside each rolling bearing group 13
11.The operation linear velocity of pressure roller is that 2.5m/s can effectively remove the gas in material, increase product since linear velocity is lower
Tightness degree, while reducing the abrasion of the noise and components that generate when operation, the loss of pressure roller lubricant can be prevented.
Triconic roller structure, the both ends of taper pressure roller and the inside and outside astragal speed of mould are consistent, the mistake of wheel with template do not occur
Position friction, reduces resistance, reduces kinetic energy loss, extends the service life of mold, realizes that low temperature is granulated, prilling temperature is low
In 80 degree, guarantees the higher survival rate of strain inside organic fertilizer, guarantee the fertilizer efficiency of organic fertilizer；Three same lucks of pressure roller are used simultaneously
High production capacity and high efficiency are realized in row work.
For 3 lower part of upper housing by shell 7 in flanged joint, the compacting that middle shell surrounds is arranged in pressure roller shaft 14 and pressure roller 11
It is indoor.The suppressing room that middle shell surrounds can effectively reduce the excessive of material, it is ensured that environment of pelletizing it is excellent.
Middle shell connects lower case 5 by lower flange, and the first up big and down small stepped hole is arranged among lower case 5, on
The hole that portion is relatively large in diameter is molding room, and molding room top is provided with template 12, and template 12 is sleeved on outside rotary shaft 17, template 12
Multiple the second transparent stepped holes of upper setting, step hole molding structure be suitable for fermenting after raw material, good forming effect, at
For type rate up to 98% or more, life-span upgrading 20%, the raw material moisture scope of application is promoted to 18%-30% by 20%-25%.Second stepped hole
For the small structure type in the big lower part in top.Template follows rotary shaft to rotate together, and template rotational structure can be avoided bulk impurity
It is pressed into pattern hole, template service life is improved, improves the stability of equipment.Can join in organic fertilizer fermentation raw material has the impurity such as sandy soil
Assisted fermentation is carried out, so small amount handstone can be contained in organic fertilizer granulation raw material, will cause the well damage of pelletizing template,
Such template rotational structure can reduce the probability that stone enters pattern hole, improve stability.
The top of template 12 is contacted with pressure roller 11, and the lower part of template 12 is provided with 3 cutoff tools 10, and cutoff tool is in template
30 ° of cutting angles, it is ensured that efficient cutting speed, particle damage probability caused by reducing because of cutting, cutoff tool 10 pass through connection
Axis is connect with molding chamber interior walls.In the bottom end of molding room, it is provided with material stirring disc, which is sleeved on rotation by intermediate sleeve
On axis 17, material stirring disc is arranged circumferentially three material toggling pawls 9, and the side of the material toggling pawl is in " F " shape." F " shape material toggling pawl can and
When will compacting cutting particle scan out, reduce the secondary breakage rate of particle.Molding room's linking has discharge bucket 4, sets in discharge bucket
It is equipped with sieve 4-1, sieve can effectively easily sift out the broken powder of generation.
The lesser hole of molding room's lower diameter is bearing chamber, outer wall, that is, lower case of the bearing chamber, using cast iron quality, tool
There is the features such as rapid heat dissipation, high temperature is indeformable, improves stabilization of equipment performance.18 mounted in pairs of alignment bearing is in rotary shaft and bearing chamber
Between, using double alignment bearing structures, it is ensured that main shaft rotates with one heart, and the stability for improving operation is high.
The bottom of pedestal 8 is provided with leveling parallels, can adjust equipment level degree according to fabricating yard on the spot, it is steady to improve operation
It is qualitative, abnormal vibration phenomenon is effectively reduced.Motor 1 is installed on 8 top of pedestal, and motor 1 is connected by cydariform shaft coupling 2 and speed reducer 6
It connecing, the speed reducer is Helical gear Transmission speed reducer, and transmission efficiency is high, and noise is small, compact structure, it is convenient for installation and maintenance, stablize
Property it is high.Shield is set outside cydariform shaft coupling 2, prevents people or object from contacting shaft, avoids personnel or mechanical equipment damage.
The output end of speed reducer 6 is connect by spline with rotary shaft 17, and it is good that spline connection ensures to export high efficiency, stability.Rotary shaft
Output revolving speed be 60rpm.
The adjustment of pressure roller and die plate pressure is the important link that equipment uses, it had both influenced the production efficiency of equipment, also shadow
Ring the service life of template.The operating pressure of pressure roller is different due to the difference of material.To adapt to that pressure is facilitated to adjust, use not
The structure design of parking adjustment pressure, i.e., adjust the pressure of pressure roller during equipment operation.Centre need to be only adjusted when adjusting
Pressure adjusting screw 16 is clockwise intensified pressure, is counterclockwise reduction pressure.To discharge smoothly, without metal when having material work
Grating is advisable.Each pinch roller is individual adjusting screw rod on the market, and when adjusting easily causes pressure to adjust phenomena such as uneven
Exception is caused, this equipment can be guaranteed that the pressure of three pressure rollers is identical, be efficiently solved pressure using an intermediate adjustment structure
The problems such as abrasion caused by uneven problem is uneven, extends the service life of pressure roller and template
Machine itself uses automatic lubricating system, machine normal work be can not shut down use by oneself it is oily, to main in machine
The components wanted play the role of a good maintenance.Equipment is simple to operation, saves manually, an equipment only needs one
Individual can operate.
The foregoing description of the disclosed embodiments makes professional and technical personnel in the field can be realized or use the application.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the application.Therefore, the application
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (10)
1. a kind of roller organic fertilizer granulator, which is characterized in that including set gradually from top to bottom feed space, suppressing room,
Molding room and pedestal；Pressure roller assembly is provided in the suppressing room, pressure roller assembly lower part is fitted with template, the mould
Plate is provided with transparent material forming hole, and the cutoff tool being connected with material forming hole is provided in the molding room, described
Cutoff tool lower part is provided with material stirring disc, and the template and material stirring disc are set in outside rotary shaft.
2. a kind of roller organic fertilizer granulator according to claim 1, which is characterized in that the center of the feed space connects
It is connected to pressure actuation axis, pressure actuation axis top is connected with pressure adjusting lever, and pressure actuation axis lower part and pressure roller are total
At connection.
3. a kind of roller organic fertilizer granulator according to claim 2, which is characterized in that the pressure roller assembly includes pressure
Roll shaft, the pressure roller shaft are fixedly connected with pressure actuation axis, and the pressure roller shaft is circumferentially provided with multiple lateral shafts, each lateral shaft
It is rotatablely connected a pressure roller.
4. a kind of roller organic fertilizer granulator according to claim 3, which is characterized in that the lateral shaft is three,
Circumferentially shape is evenly arranged centered on pressure roller shaft；The axis of the lateral shaft extends outwardly from pressure roller shaft, tilts along the horizontal plane
It sets up.
5. a kind of roller organic fertilizer granulator according to claim 1, which is characterized in that the cutoff tool is in template
30 ° of corner cut settings.
6. a kind of roller organic fertilizer granulator according to claim 1, which is characterized in that the material stirring disc is circumferentially uniform
Multiple material toggling pawls are provided with, the material toggling pawl is " F " shape.
7. a kind of roller organic fertilizer granulator according to claim 1, which is characterized in that the template is located at suppressing room
Between molding room, the molding hole in module is stepped hole.
8. a kind of roller organic fertilizer granulator according to claim 7, which is characterized in that molding room's linking has out
Hopper is provided with sieve in the discharge bucket.
9. a kind of roller organic fertilizer granulator according to claim 1, which is characterized in that be equipped with electricity on the pedestal
Machine, the motor are connected with speed reducer, the output end and rotation axis connection of the speed reducer by shaft coupling.
10. a kind of roller organic fertilizer granulator according to claim 9, which is characterized in that the speed reducer is helical teeth
Transmission speed reducer is taken turns, the shaft coupling is cydariform shaft coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775953.8A CN110394120A (en) | 2019-08-22 | 2019-08-22 | A kind of roller organic fertilizer granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775953.8A CN110394120A (en) | 2019-08-22 | 2019-08-22 | A kind of roller organic fertilizer granulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110394120A true CN110394120A (en) | 2019-11-01 |
Family
ID=68328981
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910775953.8A Pending CN110394120A (en) | 2019-08-22 | 2019-08-22 | A kind of roller organic fertilizer granulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110394120A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110743467A (en) * | 2019-11-21 | 2020-02-04 | 佛山科学技术学院 | Catalyst prilling granulator for waste water treatment |
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2019
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