CN205833108U - A kind of combined straw granulator - Google Patents
A kind of combined straw granulator Download PDFInfo
- Publication number
- CN205833108U CN205833108U CN201620598845.XU CN201620598845U CN205833108U CN 205833108 U CN205833108 U CN 205833108U CN 201620598845 U CN201620598845 U CN 201620598845U CN 205833108 U CN205833108 U CN 205833108U
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- CN
- China
- Prior art keywords
- straw
- compression chamber
- main shaft
- flat die
- granulator
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000010902 straw Substances 0.000 title claims abstract description 48
- 238000007906 compression Methods 0.000 claims abstract description 33
- 230000006835 compression Effects 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims description 11
- 238000000748 compression moulding Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
- B30B11/201—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
- B30B11/202—Ring constructions
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fertilizers (AREA)
Abstract
Description
技术领域technical field
本实用新型设计一种组合式秸秆制粒机，具体涉及一种带有平模和环模的制粒机，属于农业机械技术领域。The utility model designs a combined straw granulator, specifically relates to a granulator with a flat die and a ring die, and belongs to the technical field of agricultural machinery.
背景技术Background technique
制粒机是一种能够将碎状物料挤压成颗粒料的机械，在饲料生产和秸秆燃料固化生产中，十分常见。目前制粒机型主要有螺旋挤压成型、活塞压缩成型、环模压缩成型和平模压缩成型，这些机型产能都受到约束，难以较大提高。关于采用平模和环模结合与压辊压缩成型的技术还没有，与其他机型的制粒机相比较，平模-环模组合式秸秆制粒机具有坚固耐用、原料适应性强、成型率高、生产效率高等优点。A granulator is a machine that can squeeze crushed materials into pellets. It is very common in feed production and straw fuel solidification production. At present, the granulator models mainly include screw extrusion molding, piston compression molding, ring die compression molding and flat die compression molding. The production capacity of these models is restricted and it is difficult to greatly increase them. There is no technology about the combination of flat die and ring die and roller compression molding. Compared with other types of granulators, the flat die-ring die combined straw granulator is durable, strong in raw material adaptability, and easy to form. High rate, high production efficiency and other advantages.
实用新型内容Utility model content
本实用新型要解决的技术问题在于提供一种结构简单、易于制造、操作方便、生产成本低、生产效率高的组合式秸秆制粒机。The technical problem to be solved by the utility model is to provide a combined straw granulator with simple structure, easy manufacture, convenient operation, low production cost and high production efficiency.
为实现上述实用新型目的，本实用新型采取的技术方案为：一种组合式秸秆制粒机，包括机架，所述机架上设有减速箱和秸秆压缩室，所述减速箱上的主轴穿过所述秸秆压缩室，所述主轴为所述秸秆压缩室提供动力，所述秸秆压缩室上方设有喂料口。In order to achieve the purpose of the above-mentioned utility model, the technical solution adopted by the utility model is: a combined straw granulator, including a frame, the frame is provided with a reduction box and a straw compression chamber, and the main shaft on the reduction box Through the straw compression chamber, the main shaft provides power for the straw compression chamber, and a feeding port is arranged above the straw compression chamber.
上述方案中，所述秸秆压缩室呈圆柱形，所述秸秆压缩室的侧壁上装有环模，所述秸秆压缩室的底面上装有平模，所述平模固定在支座上，所述主轴位于所述秸秆压缩室内的端部安装有若干旋转臂，每根所述旋转臂上安装有竖直压辊，所述竖直压辊与所述环模构成环模压缩成型组件；所述主轴位于所述秸秆压缩室内的侧壁上设有若干转动轴，每根所述转动轴上安装有水平压辊，所述水平压辊与所述平模过程平模压缩成型组件。In the above scheme, the straw compression chamber is cylindrical, the side wall of the straw compression chamber is equipped with a ring die, and the bottom surface of the straw compression chamber is equipped with a flat die, and the flat die is fixed on a support. The end of the main shaft located in the straw compression chamber is equipped with a number of rotating arms, and each of the rotating arms is equipped with a vertical pressure roller, and the vertical pressure roller and the ring mold form a ring mold compression molding assembly; The main shaft is located on the side wall of the straw compression chamber and is provided with several rotating shafts, each of the rotating shafts is equipped with a horizontal pressing roller, and the horizontal pressing roller is a flat die compression molding assembly with the flat die process.
上述方案中，所述平模由四块扇形平模单元组合而成。In the above solution, the flat die is composed of four fan-shaped flat die units.
上述方案中，所述水平压辊的数量为两个，所述竖直压辊的数量为两个。In the above solution, the number of the horizontal pressure rollers is two, and the number of the vertical pressure rollers is two.
上述方案中，所述减速箱由第一齿轮和第二齿轮相互啮合而成，所述主轴位于所述第一齿轮上，所述第二齿轮的齿轮轴输入端安装有第一带轮，电机的输出轴上安装有第二带轮，所述第一带轮和所述第二带轮通过传送带连接。In the above solution, the reduction box is formed by meshing a first gear and a second gear, the main shaft is located on the first gear, the input end of the gear shaft of the second gear is equipped with a first pulley, and the motor A second pulley is installed on the output shaft, and the first pulley and the second pulley are connected by a conveyor belt.
本实用新型的有益效果是：与现有的制粒机相比，本实用新型的平模-环模组合式秸秆制粒机使用平模与环模组合成压缩室，增加挤压成型区域，有效提高制粒机的工作效率，有效解决制粒机易堵塞的问题，采用的立轴安装方式，结构简单、紧凑，皮带传动可以提供整个制粒机过载保护。工作时，物料由喂料口进入压缩室，通过水平压辊与竖直压辊分别与平模与环模之间对物料的挤压，使得物料从平模与环模模孔挤压出。工作连续性好，压缩的制粒形状规则，密度大，质量好。The beneficial effects of the utility model are: compared with the existing granulator, the flat die-ring die combined straw granulator of the present utility model uses a flat die and a ring die to form a compression chamber, which increases the extrusion molding area, Effectively improve the working efficiency of the granulator, and effectively solve the problem of easy blockage of the granulator. The vertical shaft installation method is adopted, and the structure is simple and compact. The belt drive can provide the overload protection of the entire granulator. When working, the material enters the compression chamber from the feeding port, and the material is squeezed between the flat die and the ring die by the horizontal pressure roller and the vertical pressure roller respectively, so that the material is extruded from the die holes of the flat die and the ring die. The working continuity is good, the compressed granulation has regular shape, high density and good quality.
附图说明Description of drawings
图1所示为本实用新型制粒机的剖视图。Shown in Fig. 1 is the sectional view of the utility model granulator.
图2所示为本实用新型的环模示意图。Fig. 2 shows the schematic diagram of the ring die of the present utility model.
图3所示为本实用新型的平模示意图。Fig. 3 shows the flat die schematic diagram of the present utility model.
图4所示为平模在支架安装分布示意图。Figure 4 shows a schematic diagram of the installation distribution of the flat die on the bracket.
图5所示为平模、环模、水平压辊和竖直压辊安装配置俯视图。Figure 5 shows a top view of the installation configuration of the flat die, ring die, horizontal press rollers and vertical press rollers.
图中，1. 旋转臂；2.喂料口；4.平模；4-1. 扇形平模单元；5.支座；6.主轴；7.第一齿轮；8.第二齿轮；9.减速箱；10.第一带轮；11.机架；12.第二带轮；13.电机；14.环模；15.水平压辊； 17.秸秆压缩室；18.转动轴。19. 竖直压辊。In the figure, 1. rotating arm; 2. feeding port; 4. flat die; 4-1. fan-shaped flat die unit; 5. support; 6. main shaft; 7. first gear; 8. second gear; 9 .Gear box; 10. First pulley; 11. Frame; 12. Second pulley; 13. Motor; 14. Ring die; 15. Horizontal pressure roller; 17. Straw compression chamber; 18. Rotating shaft. 19. Vertical pressure roller.
具体实施方式detailed description
下面结合附图对本实用新型的技术方案进行更详细的进一步说明。The technical scheme of the utility model is further described in more detail below in conjunction with the accompanying drawings.
如图1所示，本实用新型的组合式秸秆制粒机，包括机架11，所述机架11上设有减速箱9和秸秆压缩室17，所述减速箱9上的主轴6穿过所述秸秆压缩室17，如图2、图3和图4所示，所述秸秆压缩室17呈圆柱形，所述秸秆压缩室17的侧壁上装有环模14，环模14上均匀分布大小一致的模孔，所述秸秆压缩室17的底面上装有平模4，所述平模4由四块扇形平模单元4-1组合而成，每块扇形平模单元4-1的截面是为一个凸字形结构，有利于每块扇形平模单元4-1快速安装在支座5上，如图5所示，所述主轴6位于所述秸秆压缩室17内的端部安装有两个旋转臂1，每个所述旋转臂1上安装有竖直压辊19，所述竖直压辊19与所述环模14构成环模压缩成型组件；所述主轴6位于所述秸秆压缩室17内的侧壁上设有两根转动轴18，转动轴18通过键、轴肩和螺母在主轴的上部固定，有利于平模的更换；每根所述转动轴18上安装有水平压辊15，所述水平压辊15与所述平模4过程平模压缩成型组件。所述减速箱9内由第一齿轮7和第二齿轮8相互啮合而成，所述主轴6位于所述第一齿轮7上，所述第二齿轮8的齿轮轴输入端安装有第一带轮10，电机13的输出轴上安装有第二带轮12，所述第一带轮10和所述第二带轮12通过传送带连接。As shown in Figure 1, the combined straw granulator of the present invention includes a frame 11, on which a reduction box 9 and a straw compression chamber 17 are arranged, and the main shaft 6 on the reduction box 9 passes through The straw compression chamber 17, as shown in Figure 2, Figure 3 and Figure 4, the straw compression chamber 17 is cylindrical, the side wall of the straw compression chamber 17 is equipped with a ring mold 14, and the ring mold 14 is evenly distributed Die holes of the same size, the bottom surface of the straw compression chamber 17 is equipped with a flat die 4, the flat die 4 is composed of four fan-shaped flat die units 4-1, and the cross-section of each fan-shaped flat die unit 4-1 It is a convex structure, which is conducive to the rapid installation of each fan-shaped flat die unit 4-1 on the support 5. As shown in Figure 5, the end of the main shaft 6 located in the straw compression chamber 17 is equipped with two Each rotating arm 1 is equipped with a vertical pressing roller 19 on each rotating arm 1, and the vertical pressing roller 19 and the ring die 14 form a ring die compression molding assembly; the main shaft 6 is located at the straw compression Two rotating shafts 18 are arranged on the side wall in the chamber 17, and the rotating shafts 18 are fixed on the top of the main shaft by keys, shoulders and nuts, which is beneficial to the replacement of the flat die; The roller 15, the horizontal pressing roller 15 and the flat die 4 process a flat die compression molding assembly. The reduction box 9 is formed by meshing a first gear 7 and a second gear 8, the main shaft 6 is located on the first gear 7, and the gear shaft input end of the second gear 8 is equipped with a first belt The pulley 10 is equipped with a second pulley 12 on the output shaft of the motor 13, and the first pulley 10 and the second pulley 12 are connected by a conveyor belt.
工作时，物料由喂料口2喂入，秸秆压缩室17通过电机13进行驱动，动力依次由电机13、第二带轮12、第一带轮10、第二齿轮8和第一齿轮7传递给主轴6，旋转臂1和转动轴18随主轴6作圆周转动，同时水平压辊15和竖直压辊19在摩擦力下作自转，秸秆在水平压辊15和平模4、竖直压辊19和环模14的组合挤压下，被压缩成型为标准一致的秸秆制粒。When working, the material is fed from the feeding port 2, and the straw compression chamber 17 is driven by the motor 13, and the power is sequentially transmitted by the motor 13, the second pulley 12, the first pulley 10, the second gear 8 and the first gear 7 For the main shaft 6, the rotating arm 1 and the rotating shaft 18 rotate in a circle with the main shaft 6. At the same time, the horizontal pressing roller 15 and the vertical pressing roller 19 rotate under frictional force. 19 and the ring die 14 under the combination extrusion, be compression-molded into the straw granulation of consistent standard.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620598845.XU CN205833108U (en) | 2016-06-20 | 2016-06-20 | A kind of combined straw granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620598845.XU CN205833108U (en) | 2016-06-20 | 2016-06-20 | A kind of combined straw granulator |
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| Publication Number | Publication Date |
|---|---|
| CN205833108U true CN205833108U (en) | 2016-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620598845.XU Expired - Fee Related CN205833108U (en) | 2016-06-20 | 2016-06-20 | A kind of combined straw granulator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921074A (en) * | 2016-06-20 | 2016-09-07 | 江苏大学 | Combined straw granulator |
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2016
- 2016-06-20 CN CN201620598845.XU patent/CN205833108U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921074A (en) * | 2016-06-20 | 2016-09-07 | 江苏大学 | Combined straw granulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161228 Termination date: 20170620 |