CN110393103A - A kind of the gardens flowerpot and its mechanization manufacturing method of magnesium gelatinous material - Google Patents
A kind of the gardens flowerpot and its mechanization manufacturing method of magnesium gelatinous material Download PDFInfo
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- CN110393103A CN110393103A CN201910784247.XA CN201910784247A CN110393103A CN 110393103 A CN110393103 A CN 110393103A CN 201910784247 A CN201910784247 A CN 201910784247A CN 110393103 A CN110393103 A CN 110393103A
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- magnesium
- gelatinous material
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- gardens
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/02—Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
- A01G9/021—Pots formed in one piece; Materials used therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/006—Pressing by atmospheric pressure, as a result of vacuum generation or by gas or liquid pressure acting directly upon the material, e.g. jets of compressed air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
Abstract
The present invention relates to a kind of gardens flowerpot of magnesium gelatinous material and its mechanization manufacturing methods, belong to the craftwork manufacturing technology field of magnesium gelatinous material.It includes light calcined magnesia, magnesium sulfate or magnesium chloride that it, which is formulated, and water, modifying agent, regulator, be chopped formula fiber, colorant, and filler material enhances aggregate or light-weight aggregate, inorganic plasticiser.The magnesium oxysulfide or chlorine oxygen magnesium component materials of the magnesium gelatinous material obtain gardens flowerpot by the mechanization plastic forming technique and post-processing of stirring, vacuum extruding plastic raw material preparation process and gardens flowerpot semi-finished product.The present invention prepares plastic raw material using vacuum extruding technique to magnesium gelatinous material, provides the foundation condition for standardization, mechanization, the large-scale production of assembly line of gardens flowerpot；Also by mechanization compacting, rolling, type knife plastic forming technique, the gardens flowerpot molding procedure labor productivity of magnesium gelatinous material can be made to improve 5 times or more, the human cost of entire magnesium gelatinous material gardens flowerpot production system is more made to reduce by 50% or more.
Description
Technical field
The present invention relates to a kind of gardens flowerpot of magnesium gelatinous material and its mechanization manufacturing methods, belong to magnesial gelatinized material
The craftwork manufacturing technology field of material.
Background technique
Magnesium gelatinous material is a kind of air setting material, and consolidation can be hardened under room temperature (10 DEG C or more), forms stone shape
Body, the power saving function with unburned, non-evaporating article of manufacture.Have in scientific and normal lower production magnesium gelatinous material product fabulous
Physical and mechanical property, the material are filled in fields such as building, traffic, agricultural, machine maple, mining industry, municipal administration, packaging, light industry, gardens
Divide application.
Currently, flowerpot in the garden craft product of magnesium gelatinous material also just at home and abroad garden landscape, home gardening, public affairs
The soft dress in place the fields such as displays and is widely used altogether, and with its energy conservation and environmental protection, the features such as performance is firm, price advantage substitutes
Most of domestic and international market of the materials flowerpot application such as traditional ceramics, perspex steel.But from current magnesium gelatinous material
From the point of view of the manufacturing technology of flower pot technology of gardens, domestic and international enterprise generally prepares slurry with mechanical stirring technique, then passes through glass reinforced plastic
Or silica gel mould produces corresponding product by artificial interior paste method or casting moulding process, there are people in its technology
Many deficiencies of power, efficiency, scale etc..
Summary of the invention
Present invention aim to address people present in current magnesium gelatinous material gardens flowerpot conventional fabrication processes technology
The deficiency of power intensity, low prouctiveness, large-scale production fundamental technology difference etc., provides a kind of garden of magnesium gelatinous material
Woods flowerpot and its mechanization manufacturing method.
It is compared with existing conventional fabrication processes, and the present invention is first is that prepare magnesium gelatinous material using vacuum extruding technique
Plastic raw material provides the foundation condition for standardization, mechanization, the large-scale production of assembly line of gardens flowerpot；Second is that passing through
Mechanization compacting, rolling, type knife plastic forming technique, can be such that gardens flowerpot molding procedure labor productivity has and significantly mention
It is high.
Technical solution of the present invention, a kind of the gardens flowerpot and its mechanization manufacturing method of magnesium gelatinous material include magnesium
The machine of the magnesium oxysulfide of matter cementitious material or the vacuum extruding plastic raw material preparation process of chlorine oxygen magnesium raw material and gardens flowerpot semi-finished product
Semi-finished product are taken out in toolization compacting, rolling, type knife plastic forming technique, and demoulding, and semi-finished product bead door leaf Bian Xiuzheng, finished product are quiet
It supports, quality inspection storage rests, packs the processes such as to be shipped.
One embodiment of the present invention, a kind of gardens flowerpot of magnesium gelatinous material, formula rate is by weight
It takes as follows: 100 parts of light calcined magnesia, 29.81~36.82 parts of magnesium sulfate, 38.19~47.18 parts of water, 1~2 part of modifying agent, adjusting
0~2 part of agent of section, be chopped 0.5~2 part of formula fiber, 0~10 part of colorant, 20~35 parts of filler material, enhances aggregate 0~10 or light
Gather materials 0~10 part, 2~3 parts of inorganic plasticiser.
Further, the light calcined magnesia: the molar ratio of magnesium sulfate is 10~13:1；
Further, the magnesium sulfate is the industrial epsom salt for meeting HG/T2680-2009 standard I class qualified product requirement；
Further, the modifying agent is the water resistant reinforcing agent for meeting Q/3700LJK026-2013 standard；Regulator is to meet Q/
One of retarder or early strength agent of 3700LJK026-2013 standard；
Another embodiment of the invention, a kind of gardens flowerpot of magnesium gelatinous material, formula rate take by weight
It is as follows: 100 parts of light calcined magnesia, 31.05~46.34 parts of magnesium chloride, 41.95~43.66 parts of water, 1~2 part of modifying agent, to adjust
0~2 part of agent, be chopped 0.5~2 part of formula fiber, 0~10 part of colorant, 20~35 parts of filler material, enhances aggregate 0~10 or light collection
0~10 part of material, 2~3 parts of inorganic plasticiser.
Further, the light calcined magnesia: the molar ratio of magnesium chloride is 7~11:1；
Further, the magnesium chloride is work of the content of magnesium chloride not less than or equal to 45% for meeting WB/T1018-2002 standard
Industry magnesium chloride；
Further, the modifying agent is the surface halide accumulation resistance agent for meeting WB/T 1023-2005 standard；Regulator is to meet WB/T
One of retarder, early strength agent and toughener of 1023-2005 standard or two kinds；
In above two embodiment, the magnesium oxysulfide or chlorine oxygen magnesium raw material to enhance the addition situation of aggregate or light-weight aggregate, point
For enhancing aggregate type and two kinds of light-weight aggregate type；
Only addition enhances aggregate in the proportion of the enhancing aggregate type magnesium oxysulfide or chlorine oxygen magnesium raw material, is usually applied to gardens flower
Basin open air normal use reaches 30 years conditions；
Addition light-weight aggregate in the proportion of the light-weight aggregate type magnesium oxysulfide or chlorine oxygen magnesium raw material, is usually applied to gardens flowerpot family
Outer normal use reaches 5 years conditions；
The light calcined magnesia is the light calcined magnesia for meeting the QM-85 trade mark of WB/T1019-2002 standard；
Water is the city tap-water or other water for meeting national drinking water standard in the raw material preparation；
The chopped formula fiber is low alkali chopped one of formula glass fibre or polypropylene fibre, and the length is 5mm；
Further, the colorant is toner or mill base；Specially iron oxide red, iron oxide yellow, iron oxide black, iron oxide
Palm fibre, iron oxide blue, iron oxide green, iron oxide are one or more of white；
Further, the filler material is specially two kinds or several in flyash, silicon ash and talcum powder, and partial size is less than 150
Mesh；
Further, the enhancing aggregate is specially one of quartz sand, river sand or useless pottery sand, and partial size is less than 20 mesh；It is described
Light-weight aggregate is specially one of sawdust, rice bran or canebreak, and partial size is less than 40 mesh；Further, the inorganic plasticiser
Specially one or more of bentonite, kaolin or clay, partial size is less than 350 mesh.
The further mode of the present invention, the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: will be made after magnesium sulfate or magnesium chloride and water dissolution magnesium sulfate or
Magnesium chloride solution, by light calcined magnesia, modifying agent, regulator, the formula fiber that is chopped, coloring in magnesium sulfate or magnesium chloride solution
Agent, filler material, enhancing aggregate or light-weight aggregate, inorganic plasticiser sequence be added high speed double blade mixer in be sufficiently mixed obtained slurry
Material, then the slurry is sent into the magnesium oxysulfide or chlorine oxygen magnesium plasticity original that vacuum-extruder is prepared into soft shape garden cylindricality or square column type
Material, wherein relative degree of vacuum when vacuum-extruder prepares plastic raw material is -50~-100KPa；
(2) the gardens flowerpot semi-finished product plastic forming technique of magnesium gelatinous material: corresponding magnesium oxysulfide or chlorine oxygen magnesium plasticity is former
Matched steel die in the mechanical-moulded equipment of material feeding customization, one of repressed, rolling, type knife plastic forming mode
Afterwards, then by one or more of mechanical, fluid pressure type, air pressure type device, manpower mode inside and outside steel die is removed, that is, made
The semi-finished product of standby gardens flowerpot out, in which:
When plasticity compression moulding, the operating pressure of mo(u)ldenpress is 0.8~3MPa；
When plasticity roll forming, the working speed of automatic rolling machine is 8~24r/min；
When plasticity type knife forms, the working speed of automatic type knife machine is 16~32r/min；
The steel in mechanical-moulded equipment need to be only customized in the mechanization plastic forming technique of the gardens flowerpot by replacement
Mold can produce the magnesia glue of the decorative effects such as light version or relief pattern, the lines of various moulding, various specifications and appearance
Gel material gardens flowerpot semi-finished product；
(3) post-process: the semi-finished product of the gardens flowerpot of the magnesium gelatinous material are finished product through manually repairing bead door leaf side,
Indoors after primary process of being rested, secondary Nikkei sole duty quality inspection personnel examines finished appearance quality, model and quantity in area to be checked again
Be afterwards it is negotiable enter finished room carry out secondary process of resting, usual warehousing finished products can carry out packaging and wait out to transport after a week.
Beneficial effects of the present invention: the present invention prepares plastic raw material using vacuum extruding technique to magnesium gelatinous material,
It provides the foundation condition for the standardization of gardens flowerpot, mechanization, the large-scale production of assembly line；Also suppressed by mechanization,
Rolling, type knife plastic forming technique, can make magnesium gelatinous material gardens flowerpot molding procedure labor productivity improve 5 times with
On, so that the human cost of entire magnesium gelatinous material gardens flowerpot production system is reduced by 50% or more.
Specific embodiment
The principles and features of the present invention are described below, and the given examples are served only to explain the present invention, is not intended to limit
Determine the scope of the present invention.
Embodiment 1
A kind of gardens flowerpot of magnesium gelatinous material, the preparation of raw material are to weigh by weight: 100 parts of light calcined magnesia, sulfuric acid
29.81 parts of magnesium, 38.19 parts of water, 2 parts of modifying agent, 1 part of regulator, be chopped 1 part of formula fiber, 2 parts of colorant, 30 parts of filler material, increases
Strong 10 parts of aggregate, 3 parts of inorganic plasticiser.
The light calcined magnesia: the molar ratio of magnesium sulfate is 13:1；
The magnesium sulfate is the industrial epsom salt for meeting HG/T2680-2009 standard I class qualified product requirement；
The modifying agent is the water resistant reinforcing agent for meeting Q/3700LJK026-2013 standard；Regulator is to meet Q/
The retarder of 3700LJK026-2013 standard；
The light calcined magnesia is the light calcined magnesia for meeting the QM-85 trade mark of WB/T1019-2002 standard；
Water is the city tap-water for meeting national drinking water standard in the raw material preparation；
The chopped formula fiber is the chopped formula glass fibre of low alkali, and the length is 5mm；
The colorant is iron oxide yellow toner；
The filler material is specially silicon ash, talcum powder, and partial size is less than 150 mesh；
The enhancing aggregate is specially quartz sand, and partial size is less than 20 mesh；The enhancing aggregate type magnesium oxysulfide raw material, it is commonly used
In gardens flowerpot open air, normal use reaches 30 years conditions；
The inorganic plasticiser is specially bentonite, kaolin, and partial size is less than 350 mesh.
Further mode, the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: will be made Adlerika after magnesium sulfate and water dissolution, molten at this
By light calcined magnesia, modifying agent, regulator, the formula fiber that is chopped, colorant, filler material, enhancing aggregate, inorganic plasticiser in liquid
Sequence, which is added in high speed double blade mixer, is sufficiently mixed obtained slurry, then slurry feeding vacuum-extruder is prepared into soft shape
The magnesium oxysulfide plastic raw material of garden cylindricality or square column type, wherein relative degree of vacuum when vacuum-extruder prepares plastic raw material is-
90KPa；
(2) the gardens flowerpot semi-finished product plastic forming technique of magnesium gelatinous material: it is fixed that corresponding magnesium oxysulfide plastic raw material is fed
Matched steel die in the mechanical-moulded equipment of system after repressed plastic forming, then passes through mechanical, fluid pressure type, vapour-pressure type
Device removes inside and outside steel die, that is, prepares the semi-finished product of gardens flowerpot,
Wherein, when plasticity compression moulding, the operating pressure of mo(u)ldenpress is 1.5MPa；
The steel in mechanical-moulded equipment need to be only customized in the mechanization plastic forming technique of the gardens flowerpot by replacement
Mold can produce the magnesia glue of the decorative effects such as light version or relief pattern, the lines of various moulding, various specifications and appearance
Gel material gardens flowerpot semi-finished product；
(3) post-process: the semi-finished product of the gardens flowerpot of the magnesium gelatinous material are finished product through manually repairing bead door leaf side,
Indoors after primary process of being rested, secondary Nikkei sole duty quality inspection personnel examines finished appearance quality, model and quantity in area to be checked again
Be afterwards it is negotiable enter finished room carry out secondary process of resting, usual warehousing finished products can carry out packaging and wait out to transport after a week.
Embodiment 2
A kind of gardens flowerpot of magnesium gelatinous material, the preparation of raw material are to weigh by weight: 100 parts of light calcined magnesia, sulfuric acid
36.82 parts of magnesium, 47.18 parts of water, 2 parts of modifying agent, be chopped 1 part of formula fiber, and 10 parts of colorant, 32 parts of filler material, 10 parts of light-weight aggregate,
3 parts of inorganic plasticiser.
The light calcined magnesia: the molar ratio of magnesium sulfate is 11:1；
The magnesium sulfate is the industrial epsom salt for meeting HG/T2680-2009 standard I class qualified product requirement；
The modifying agent is the water resistant reinforcing agent for meeting Q/3700LJK026-2013 standard；
The light-weight aggregate is specially rice bran, and partial size is less than 40 mesh；The light-weight aggregate type magnesium oxysulfide raw material, is usually applied to gardens
Flowerpot open air normal use reaches 5 years conditions；
The light calcined magnesia is the light calcined magnesia for meeting the QM-85 trade mark of WB/T1019-2002 standard；
Water is the other water for meeting national drinking water standard in the raw material preparation；
The chopped formula fiber is polypropylene fibre, and the length is 5mm；
The colorant is mill base；Specially iron oxide black；
The filler material is specially flyash, talcum powder, and partial size is less than 150 mesh；
The inorganic plasticiser is specially kaolin, and partial size is less than 350 mesh.
Further mode, the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: it will be configured to Adlerika after magnesium sulfate and water dissolution, at this
Add in solution by the sequence of light calcined magnesia, modifying agent, the formula fiber that is chopped, colorant, filler material, light-weight aggregate, inorganic plasticiser
Enter and be sufficiently mixed obtained slurry in high speed double blade mixer, then slurry feeding vacuum-extruder is prepared into soft shape garden cylindricality
Or the magnesium oxysulfide plastic raw material of square column type, wherein relative degree of vacuum when vacuum-extruder prepares plastic raw material is -70KPa；
(2) the gardens flowerpot semi-finished product plastic forming technique of magnesium gelatinous material: it is fixed that corresponding magnesium oxysulfide plastic raw material is fed
Matched steel die in the mechanical-moulded equipment of system removes inside and outside steel die after rolling plastic forming, then through manpower,
Prepare the semi-finished product of gardens flowerpot, wherein when plasticity roll forming, the working speed of automatic rolling machine is 16r/min；
The steel in mechanical-moulded equipment need to be only customized in the mechanization plastic forming technique of the gardens flowerpot by replacement
Mold can produce the magnesia glue of the decorative effects such as light version or relief pattern, the lines of various moulding, various specifications and appearance
Gel material gardens flowerpot semi-finished product；
(3) post-processing is the same as embodiment 1.
Embodiment 3
A kind of gardens flowerpot of magnesium gelatinous material, the preparation of raw material are to weigh by weight: the preparation of raw material is by weight
Weigh: 100 parts of light calcined magnesia, 32.87 parts of magnesium sulfate, 42.13 parts of water, 1.5 parts of modifying agent, 2 parts of regulator, be chopped formula fiber
1.5 parts, 6 parts of colorant, 25 parts of filler material, 10 parts of light-weight aggregate, 2 parts of inorganic plasticiser.
The light calcined magnesia: the molar ratio of magnesium sulfate is 12:1；
The magnesium sulfate is the industrial epsom salt for meeting HG/T2680-2009 standard I class qualified product requirement；
The modifying agent is the water resistant reinforcing agent for meeting Q/3700LJK026-2013 standard；Regulator is to meet Q/
The early strength agent of 3700LJK026-2013 standard；
The light-weight aggregate is specially canebreak, and partial size is less than 40 mesh；The light-weight aggregate type magnesium oxysulfide raw material, is usually applied to
Gardens flowerpot open air normal use reaches 5 years conditions；
The light calcined magnesia is the light calcined magnesia for meeting the QM-85 trade mark of WB/T1019-2002 standard；
Water is the city tap-water for meeting national drinking water standard in the raw material preparation；
The chopped formula fiber is the chopped formula glass fibre of low alkali, and the length is 5mm；
The colorant is mill base；Specially iron oxide brown；
The filler material is specially flyash, talcum powder, and partial size is less than 150 mesh；
The inorganic plasticiser is specially clay, and partial size is less than 350 mesh.
Further mode, the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: will be made Adlerika after magnesium sulfate and water dissolution, molten at this
In liquid by light calcined magnesia, modifying agent, regulator, be chopped formula fiber, colorant, filler material, light-weight aggregate, inorganic plasticiser it is suitable
Sequence, which is added in high speed double blade mixer, is sufficiently mixed obtained slurry, then slurry feeding vacuum-extruder is prepared into soft shape garden
The magnesium oxysulfide plastic raw material of cylindricality or square column type, wherein relative degree of vacuum when vacuum-extruder prepares plastic raw material is-
100KPa；
(2) the gardens flowerpot semi-finished product plastic forming technique of magnesium gelatinous material: it is fixed that corresponding magnesium oxysulfide plastic raw material is fed
Matched steel die in the mechanical-moulded equipment of system after type knife plastic forming, then passes through mechanical, fluid pressure type, vapour-pressure type
Device removes inside and outside steel die, that is, prepares the semi-finished product of gardens flowerpot,
Wherein, when plasticity type knife forms, the working speed of automatic type knife machine is 20r/min；
The steel in mechanical-moulded equipment need to be only customized in the mechanization plastic forming technique of the gardens flowerpot by replacement
Mold can produce the magnesia glue of the decorative effects such as light version or relief pattern, the lines of various moulding, various specifications and appearance
Gel material gardens flowerpot semi-finished product；
(3) post-processing is the same as embodiment 1.
Embodiment 4
A kind of gardens flowerpot of magnesium gelatinous material, the preparation of raw material are to weigh by weight: 100 parts of light calcined magnesia, chlorination
46.34 parts of magnesium, 43.66 parts of water, 1.5 parts of modifying agent, 1.5 parts of regulator, be chopped 1 part of formula fiber, and 2 parts of colorant, filler material 30
Part, 10 parts of light-weight aggregate, 3 parts of inorganic plasticiser.
The light calcined magnesia: the molar ratio of magnesium chloride is 7:1；
The magnesium chloride is industrial hex-ammoniate of the content of magnesium chloride not less than or equal to 45% for meeting WB/T1018-2002 standard；
The modifying agent is the surface halide accumulation resistance agent for meeting WB/T 1023-2005 standard；Regulator is to meet WB/T 1023-2005 mark
Quasi- retarder；
The light-weight aggregate is specially sawdust, and partial size is less than 40 mesh；The light-weight aggregate type chlorine oxygen magnesium raw material, is usually applied to gardens
Flowerpot open air normal use reaches 5 years conditions；
The light calcined magnesia is the light calcined magnesia for meeting the QM-85 trade mark of WB/T1019-2002 standard；
Water is the other water for meeting national drinking water standard in the raw material preparation；
The chopped formula fiber is the chopped formula glass fibre of low alkali, and the length is 5mm；
The colorant is toner；Specially iron oxide yellow；
The filler material is specifically, flyash, talcum powder, and partial size is less than 150 mesh；
The inorganic plasticiser is specially bentonite, and partial size is less than 350 mesh.
Further mode, the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: will be made magnesium chloride solution after magnesium chloride and water dissolution, molten at this
In liquid by light calcined magnesia, modifying agent, regulator, be chopped formula fiber, colorant, filler material, light-weight aggregate, inorganic plasticiser it is suitable
Sequence, which is added in high speed double blade mixer, is sufficiently mixed obtained slurry, then slurry feeding vacuum-extruder is prepared into soft shape garden
The chlorine oxygen magnesium plastic raw material of cylindricality or square column type, wherein relative degree of vacuum when vacuum-extruder prepares plastic raw material is-
50KPa；
(2) the gardens flowerpot semi-finished product plastic forming technique of magnesium gelatinous material: it is fixed that corresponding chlorine oxygen magnesium plastic raw material is fed
Matched steel die in the mechanical-moulded equipment of system after type knife plastic forming, then passes through mechanical, fluid pressure type, vapour-pressure type
Device removes inside and outside steel die, that is, prepares the semi-finished product of gardens flowerpot,
Wherein, when plasticity type knife forms, the working speed of automatic type knife machine is 32r/min；
The steel in mechanical-moulded equipment need to be only customized in the mechanization plastic forming technique of the gardens flowerpot by replacement
Mold can produce the magnesia glue of the decorative effects such as light version or relief pattern, the lines of various moulding, various specifications and appearance
Gel material gardens flowerpot semi-finished product；
(3) post-process: the semi-finished product of the gardens flowerpot of the magnesium gelatinous material are finished product through manually repairing bead door leaf side,
Indoors after primary process of being rested, secondary Nikkei sole duty quality inspection personnel examines finished appearance quality, model and quantity in area to be checked again
Be afterwards it is negotiable enter finished room carry out secondary process of resting, usual warehousing finished products can carry out packaging and wait out to transport after a week.
Embodiment 5
A kind of gardens flowerpot of magnesium gelatinous material, the preparation of raw material are to weigh by weight: 100 parts of light calcined magnesia, chlorination
31.05 parts of magnesium, 41.95 parts of water, 1.5 parts of modifying agent, 1 part of regulator, be chopped 1 part of formula fiber, and 10 parts of colorant, filler material 32
Part, enhance 10 parts of aggregate, 3 parts of inorganic plasticiser.
The light calcined magnesia: the molar ratio of magnesium chloride is 11:1；
The magnesium chloride is industrial hex-ammoniate of the content of magnesium chloride not less than or equal to 45% for meeting WB/T1018-2002 standard；
The modifying agent is the surface halide accumulation resistance agent for meeting WB/T 1023-2005 standard；Regulator is to meet WB/T 1023-2005 mark
Quasi- toughener；
The enhancing aggregate is specially useless pottery sand, and partial size is less than 20 mesh；The enhancing aggregate type chlorine oxygen magnesium raw material, it is commonly used
In gardens flowerpot open air, normal use reaches 30 years conditions；
The light calcined magnesia is the light calcined magnesia for meeting the QM-85 trade mark of WB/T1019-2002 standard；
Water is the other water for meeting national drinking water standard in the raw material preparation；
The chopped formula fiber is polypropylene fibre, and the length is 5mm；
The colorant is toner；Specially iron oxide black；
The filler material is specially silicon ash and talcum powder, and partial size is less than 150 mesh；
The inorganic plasticiser is specially kaolin and clay, and partial size is less than 350 mesh.
Further mode, the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: will be made magnesium chloride solution after magnesium chloride and water dissolution, molten at this
By light calcined magnesia, modifying agent, regulator, the formula fiber that is chopped, colorant, filler material, enhancing aggregate, inorganic plasticiser in liquid
Sequence, which is added in high speed double blade mixer, is sufficiently mixed obtained slurry, then slurry feeding vacuum-extruder is prepared into soft shape
The chlorine oxygen magnesium plastic raw material of garden cylindricality or square column type,
Wherein, relative degree of vacuum when vacuum-extruder prepares plastic raw material is -100KPa；
(2) the gardens flowerpot semi-finished product plastic forming technique of magnesium gelatinous material: it is fixed that corresponding chlorine oxygen magnesium plastic raw material is fed
Matched steel die in the mechanical-moulded equipment of system removes inside and outside steel die after rolling plastic forming, then through manpower,
Prepare the semi-finished product of gardens flowerpot, wherein when plasticity roll forming, the working speed of automatic rolling machine is 8r/min；
The steel in mechanical-moulded equipment need to be only customized in the mechanization plastic forming technique of the gardens flowerpot by replacement
Mold can produce the magnesia glue of the decorative effects such as light version or relief pattern, the lines of various moulding, various specifications and appearance
Gel material gardens flowerpot semi-finished product；
(3) post-processing is the same as embodiment 4.
Embodiment 6
A kind of gardens flowerpot of magnesium gelatinous material, the preparation of raw material are to weigh by weight: 100 parts of light calcined magnesia, chlorination
36.7 parts of magnesium, 42.8 parts of water, 1 part of modifying agent, 2 parts of regulator, be chopped 1.5 parts of formula fiber, 6 parts of colorant, 25 parts of filler material, increases
Strong 10 parts of aggregate, 2 parts of inorganic plasticiser.
The light calcined magnesia: the molar ratio of magnesium chloride is 9:1；
The magnesium chloride is industrial hex-ammoniate of the content of magnesium chloride not less than or equal to 45% for meeting WB/T1018-2002 standard；
The modifying agent is the surface halide accumulation resistance agent for meeting WB/T 1023-2005 standard；Regulator is to meet WB/T 1023-2005 mark
Quasi- early strength agent；
The enhancing aggregate is specially river sand, and partial size is less than 20 mesh；The enhancing aggregate type chlorine oxygen magnesium raw material, is usually applied to
Gardens flowerpot open air normal use reaches 30 years conditions；
The light calcined magnesia is the light calcined magnesia for meeting the QM-85 trade mark of WB/T1019-2002 standard；
Water is the other water for meeting national drinking water standard in the raw material preparation；
The chopped formula fiber is the chopped formula glass fibre of low alkali, and the length is 5mm；
The colorant is mill base；Specially iron oxide brown；
The filler material is specially flyash, silicon ash and talcum powder, and partial size is less than 150 mesh；
The inorganic plasticiser is specially bentonite, kaolin, and partial size is less than 350 mesh.
Further mode, the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: will be made magnesium chloride solution after magnesium chloride and water dissolution, molten at this
By light calcined magnesia, modifying agent, regulator, the formula fiber that is chopped, colorant, filler material, enhancing aggregate, inorganic plasticiser in liquid
Sequence, which is added in high speed double blade mixer, is sufficiently mixed obtained slurry, then slurry feeding vacuum-extruder is prepared into soft shape
The chlorine oxygen magnesium plastic raw material of garden cylindricality or square column type, wherein relative degree of vacuum when vacuum-extruder prepares plastic raw material is-
80KPa；
(2) the gardens flowerpot semi-finished product plastic forming technique of magnesium gelatinous material: it is fixed that corresponding chlorine oxygen magnesium plastic raw material is fed
Matched steel die in the mechanical-moulded equipment of system after repressed molding, then passes through mechanical, fluid pressure type, air pressure type device
Inside and outside steel die is removed, that is, prepares the semi-finished product of gardens flowerpot, wherein when plasticity compression moulding, the work of mo(u)ldenpress
Pressure is 0.8MPa；
The steel in mechanical-moulded equipment need to be only customized in the mechanization plastic forming technique of the gardens flowerpot by replacement
Mold can produce the magnesia glue of the decorative effects such as light version or relief pattern, the lines of various moulding, various specifications and appearance
Gel material gardens flowerpot semi-finished product；
(3) post-processing is the same as embodiment 4.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. the gardens flowerpot of a kind of magnesium gelatinous material, it is characterized in that formula rate is as follows by weight: light calcined magnesia 100
Part, 29.81~36.82 parts of magnesium sulfate, 38.19~47.18 parts of water, 1~2 part of modifying agent, 0~2 part of regulator, be chopped formula fiber
0.5~2 part, 0~10 part of colorant, 20~35 parts of filler material, enhance aggregate 0~10 or 0~10 part of light-weight aggregate, inorganic plasticiser
2~3 parts.
2. the gardens flowerpot of magnesium gelatinous material as described in claim 1, it is characterized in that: the light calcined magnesia: magnesium sulfate
Molar ratio is 10~13:1.
3. the gardens flowerpot of magnesium gelatinous material as described in claim 1, it is characterized in that: the modifying agent is water resistant reinforcing agent；
Regulator is retarder or the strong agent of drought.
4. the gardens flowerpot of a kind of magnesium gelatinous material, it is characterized in that formula rate is as follows by weight: light calcined magnesia 100
Part, 31.05~46.34 parts of magnesium chloride, 41.95~43.66 parts of water, 1~2 part of modifying agent, 0~2 part of regulator, be chopped formula fiber
0.5~2 part, 0~10 part of colorant, 20~35 parts of filler material, enhance aggregate 0~10 or 0~10 part of light-weight aggregate, inorganic plasticiser
2~3 parts.
5. the gardens flowerpot of magnesium gelatinous material as claimed in claim 4, it is characterized in that: the light calcined magnesia: magnesium chloride
Molar ratio is 7~11:1.
6. the gardens flowerpot of magnesium gelatinous material as claimed in claim 4, it is characterized in that: the modifying agent is surface halide accumulation resistance agent；It adjusts
Section agent is one of retarder, early strength agent and toughener or two kinds.
7. the gardens flowerpot of magnesium gelatinous material as described in claim 1 or 4, it is characterized in that: the enhancing aggregate is specially stone
Sand, river sand or useless pottery sand, partial size is less than 20 mesh；The light-weight aggregate is specially sawdust, rice bran or canebreak, and partial size is less than 40
Mesh；
The chopped formula fiber is the chopped formula glass fibre of low alkali or polypropylene fibre, and the length is 5mm；
The colorant is toner or mill base；Specially iron oxide red, iron oxide yellow, iron oxide black, iron oxide brown, iron oxide
Indigo plant, iron oxide green, iron oxide are one or more of white；
The filler material is specially two kinds or several in flyash, silicon ash and talcum powder, and partial size is less than 150 mesh；
The inorganic plasticiser is specially one or more of bentonite, kaolin or clay, and partial size is less than 350 mesh.
8. the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material, feature with steps are as follows:
(1) the plastic raw material preparation process of magnesium gelatinous material: magnesium sulfate will be produced into after magnesium sulfate or the dissolution of magnesium chloride and water
Or magnesium chloride solution, by light calcined magnesia, modifying agent, regulator, the formula fiber that is chopped, coloring in magnesium sulfate or magnesium chloride solution
Agent, filler material, enhancing aggregate or light-weight aggregate, inorganic plasticiser sequence be added high speed double blade mixer in be sufficiently mixed obtained slurry
Material, then the slurry is sent into the magnesium oxysulfide or chlorine oxygen magnesium plastic raw material that vacuum-extruder is prepared into soft shape；
(2) magnesium gelatinous material gardens flowerpot semi-finished product plastic forming technique: by corresponding magnesium oxysulfide or chlorine oxygen magnesium plastic raw material
Matched steel die on the molding equipment of customization is fed, after motorized plastic forming, removes mold, that is, prepares gardens flower
The semi-finished product of basin；
(3) post-process: bead door leaf side is repaired to the semi-finished product of magnesium gelatinous material gardens flowerpot, rest after the assay was approved up at
Product gardens flowerpot.
9. the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material as claimed in claim 8, it is characterized in that: in step (2)
One of compacting, rolling, type knife molding mode can be used in plastic forming technique；Mold is removed using mechanical, fluid pressure type, gas
One or more of pressure type device, manpower mode removes inside and outside steel die.
10. the gardens flowerpot mechanization manufacturing process of magnesium gelatinous material as claimed in claim 9, it is characterized in that: step (3) institute
It states and rests specially indoor area to be checked after primary process of being rested, secondary Nikkei sole duty quality inspection personnel examines finished appearance quality, type
After number with quantity i.e. it is negotiable enter finished room carry out secondary process of resting.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113020212A (en) * | 2021-03-08 | 2021-06-25 | 内蒙古绿汇恒泰大宗固废处置再生利用科技有限公司 | Method for treating and recycling waste incineration fly ash |
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