CN110385224A - The online paint spraying system of precursor trolley and method - Google Patents
The online paint spraying system of precursor trolley and method Download PDFInfo
- Publication number
- CN110385224A CN110385224A CN201910643949.6A CN201910643949A CN110385224A CN 110385224 A CN110385224 A CN 110385224A CN 201910643949 A CN201910643949 A CN 201910643949A CN 110385224 A CN110385224 A CN 110385224A
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- China
- Prior art keywords
- paint spraying
- inductor
- trolley
- precursor
- precursor trolley
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Abstract
The present invention provides a kind of online paint spraying system of precursor trolley and methods, the online paint spraying system of precursor trolley includes testing agency, paint spraying mechanism and the drying mechanism being sequentially arranged along the conveying direction of pipeline, wherein, the testing agency includes several position sensors being arranged in above the pipeline and the spectrum inductor for being fixed on the pipeline two sides, the position sensor is used to detect the transfer position of precursor trolley, and the spectrum inductor judges whether current precursor trolley needs to carry out spray painting processing for detecting；The spectrum inductor is electrically connected with the paint spraying mechanism and the drying mechanism.Whether the present invention position of automatic identification trolley and crossbeam can need to paint on the conveyor line, positioning spray painting and drying are carried out to the small car crossbeam for carrying out spray painting processing according to testing result, realize automation spray painting, reduce labor intensity, security risk brought by artificial mopping is effectively avoided, mopping efficiency is improved.
Description
Technical field
The present invention relates to technical field of processing equipment more particularly to a kind of online paint spraying system of precursor trolley and methods.
Background technique
The automatic control in transportational process on the conveyor line of precursor trolley, is by spectrum inductor to precursor trolley bottom
Crossbeam incudes to realize.When precursor trolley base cross members are silver color, spectrum inductor can successfully sense precursor trolley
Position, and then guarantee pipeline orderly function；And when precursor trolley is after long-time use, base cross members can generate
The case where abrasion, blackening, cause spectrum inductor that can not identify precursor trolley, at this moment often will cause pipeline stagnation, precursor
Situations such as trolley overturns.Therefore, it is necessary to carry out mopping maintenance processing to precursor trolley often.
The mopping work of precursor trolley is all by being accomplished manually before this, and not only time-consuming is long, inefficiency, but also it is strong to work
Spend larger, and painting process usually carries out during transportation, there are biggish security risk when carrying out mopping operation,
It is unfavorable for industrialized production.
Summary of the invention
Present invention seek to address that problem as described above.It is an object of the present invention to provide in a kind of solution problem above
The online paint spraying system of any one precursor trolley and method.Specifically, present invention offer being capable of effectively save time and people
Power improves efficiency the online paint spraying system of precursor trolley and method with the degree of automation.
According to the first aspect of the invention, the present invention provides a kind of online paint spraying system of precursor trolley, the precursor is small
The online paint spraying system of vehicle includes testing agency, paint spraying mechanism and the drying mechanism being sequentially arranged along the conveying direction of pipeline,
Wherein, the testing agency includes several position sensors being arranged in above the pipeline and is fixed on the pipeline two
The spectrum inductor of side, the position sensor are used to detect the transfer position of precursor trolley, and the spectrum inductor is for examining
Survey judges whether current precursor trolley needs to carry out spray painting processing；The spectrum inductor and the paint spraying mechanism and the baking
Dry mechanism electrical connection.
Wherein, the online paint spraying system of precursor trolley further includes the conveying direction setting along the pipeline in the light
The cleaning mechanism before inductor is composed, for cleaning the crossbeam of precursor trolley two sides of the bottom.
Wherein, the cleaning mechanism includes cleaning brush and means for correcting, and the cleaning brush is for cleaning precursor trolley bottom
The crossbeam of two sides, the means for correcting are used to correct the conveying direction of precursor trolley.
Wherein, the online paint spraying system of precursor trolley further includes controller, the position sensor and the spectrum sense
The output end of device is answered to connect with the input terminal of the controller, the input of the output end of the controller and the paint spraying mechanism
End is connected with the input terminal of the drying mechanism.
Wherein, first position inductor is provided with above the spectrum inductor, the first position inductor
Output end is connect with the input terminal of the spectrum inductor.
Wherein, the paint spraying mechanism includes the electric spray gun and painting case positioned at the pipeline two sides, the spectrum sense
The output end of device is answered to be electrically connected with the electric spray gun, the electric spray gun is connected with the painting case.
Wherein, the is respectively arranged with above the arrival end of painted areas corresponding to the paint spraying mechanism and above outlet end
Two position sensors and the third place inductor, the second position inductor and the third place inductor with the electricity
Dynamic spray gun electrical connection, the second position inductor and the spectrum inductor control the electric spray gun simultaneously and start, described
The third place inductor controls the electric spray gun and closes.
Wherein, the drying mechanism includes the air duct that the pipeline two sides are arranged in, air pump, setting in the air duct
Electric heating tube and be arranged in the air duct exit electric valve, the air pump outlet and the air duct entrance phase
Connection, the spectrum inductor are electrically connected with the electric heating tube, for controlling the electric heating tube starting.
Wherein, the 4th is respectively arranged with above above the arrival end of drying area corresponding to the drying mechanism and outlet end
Position sensor and the 5th position sensor, the 4th position sensor are electrically connected with the air pump and the electric valve, are used
It is opened in the control air pump and the electric valve；5th position sensor and the electric heating tube, the air pump and institute
Electric valve electrical connection is stated, is closed for controlling the electric heating tube, the air pump and the electric valve.
According to another aspect of the present invention, the present invention also provides a kind of online method for paint spraying of precursor trolley, the methods
It is realized by the online paint spraying system of above-mentioned precursor trolley.
The online paint spraying system of precursor trolley of the invention being capable of the position of automatic identification trolley and crossbeam on the conveyor line
Whether need to paint, positioning spray painting and drying are carried out to the small car crossbeam for carrying out spray painting processing according to testing result, realized
Automation spray painting, reduces labor intensity, effectively avoids security risk brought by artificial mopping, improves mopping efficiency, protects
Demonstrate,prove the orderly progress of production.
Being described below for exemplary embodiment is read with reference to the drawings, other property features of the invention and advantage will
It is apparent from.
Detailed description of the invention
It is incorporated into specification and the attached drawing for constituting part of specification shows the embodiment of the present invention, and with
Principle for explaining the present invention together is described.In the drawings, similar appended drawing reference is for indicating similar element.Under
Attached drawing in the description of face is some embodiments of the present invention, rather than whole embodiments.Those of ordinary skill in the art are come
It says, without creative efforts, other drawings may be obtained according to these drawings without any creative labor.
Fig. 1 schematically illustrates the side structure schematic diagram of the online paint spraying system of precursor trolley of the invention；
Fig. 2 schematically illustrates the overlooking structure diagram of the online paint spraying system of precursor trolley of the invention；
Fig. 3 schematically illustrates a kind of flow chart of the online method for paint spraying of precursor trolley of the invention；
Fig. 4 schematically illustrates another flow chart of the online method for paint spraying of precursor trolley of the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.It needs
Illustrate, in the absence of conflict, the features in the embodiments and the embodiments of the present application can mutual any combination.
Testing agency is arranged on precursor cart transport line in inventor, to detect the current transfer position of precursor trolley,
And judge whether the crossbeam of precursor trolley needs to carry out spray painting processing；Along the conveying direction of pipeline, in pipeline two sides, relatively
The height and position setting paint spraying mechanism and drying mechanism of the small car crossbeam of precursor, control paint spraying mechanism and baking according to detection signal
The start and stop of dry mechanism carry out positioning spray painting and drying and processing for the small car crossbeam of precursor for carrying out spray painting processing, realize former
The automation that silk trolley paints online, liberates manual labor, reduces labor intensity, effectively prevents artificial mopping institute band
The security risk come promotes mopping quality, improves mopping efficiency, and the orderly, stable of production is effectively ensured and carries out.
With reference to the accompanying drawing, the online paint spraying system of provided precursor trolley and method according to the present invention are carried out specifically
It is bright.
Fig. 1 is a kind of side structure schematic diagram of the online paint spraying system of precursor trolley of the invention, as shown in Figure 1, the original
Silk the online paint spraying system of trolley include the testing agency 1 being sequentially arranged along the conveying direction of pipeline 100, paint spraying mechanism 2 and
Drying mechanism 3, whether testing agency 1 is to detect current location of the precursor trolley 200 on pipeline 100 and need to carry out
Spray painting processing, and control paint spraying mechanism 2 and the starting of drying mechanism 3 according to testing result and stop.Wherein, testing agency 1 includes
Several position sensors 11 that 100 top of pipeline is set and the spectrum inductor 12 for being fixed on 100 two sides of pipeline, position
Inductor 11 is used to detect the transfer position of precursor trolley 200, and spectrum inductor 12 judges current precursor trolley for detecting
Whether 200 need to carry out spray painting processing；Spectrum inductor 12 is electrically connected with paint spraying mechanism 2 and drying mechanism 3, with the letter detected
Number the start and stop of paint spraying mechanism 2 and drying mechanism 3 are controlled, completes the on-line automatic spray to 200 base cross members 201 of precursor trolley
Paint realizes the automation of painting process, effectively save artificial, improves spray painting efficiency, guarantees the orderly function of production line.
To guarantee effect of painting, guarantee adhesion of the paint on crossbeam 201 sprayed and to precursor trolley 200 whether
The judgement accuracy for needing to paint, the online paint spraying system of precursor trolley of the invention further include cleaning mechanism 4,4 edge of cleaning mechanism
The conveying direction of pipeline 100 is arranged before spectrum inductor 12, for cleaning the crossbeam of 200 two sides of the bottom of precursor trolley
201.I.e. precursor trolley 200 during transportation, first passes through after cleaning mechanism 4 clears up the crossbeam 201 of its two sides of the bottom,
Spectral matching factor is carried out using spectrum inductor 12, judges whether the precursor trolley needs to carry out spray painting processing.
In the present embodiment, cleaning mechanism 4 includes cleaning brush 41 and means for correcting 42, wherein cleaning brush 41 is for cleaning
The crossbeam 201 of 200 two sides of the bottom of precursor trolley, means for correcting 42 is for correcting position of the precursor trolley 200 on pipeline 100
And conveying direction, to guarantee subsequent identification and spray painting effect.As the conveying of pipeline 100 is run, on pipeline 100
The crossbeam 201 of 41 pairs of its two sides of the bottom of the cleaned brush of precursor trolley 200 cleans, while by means for correcting 42 to precursor trolley
200 position is corrected, then pipeline 100 conveying effect under, the precursor trolley 200 successively after testing mechanism 1,
Paint spraying mechanism 2 and drying mechanism 3.
Fig. 2 shows a kind of signals of the plan structure of specific embodiment of the online paint spraying system of precursor trolley of the invention
Figure, referring to shown in Fig. 2, means for correcting 42 is the conveying mechanism with the setting in a certain angle of 100 conveying direction of pipeline, pipeline
Two means for correctings 42 of 100 two sides are formed by structure are as follows: along the conveying direction of pipeline 100, opening is gradually reduced, and two
The output end opening of a means for correcting 42 be slightly larger than or equal to precursor trolley 100 width.In the embodiment shown in Figure 2, school
Equipment 42 is unpowered roller bed structure, including several guide wheels 421 and arc bracket 422, several rotatably installations of guide wheel 421
On arc bracket 421, and the conveyor surface of the central axis upright of guide wheel 421 and pipeline 100 is arranged, with pipeline 100
Operation, precursor trolley 200 on pipeline 100 by several guide wheels 421 correct its position and direction, so as to spectrum inductor 12
Can accurate inductive signal and paint spraying mechanism 2 and drying mechanism 3 is uniformly painted to crossbeam 201 and drying operation, guarantee
Spray painting effect.
In addition, the online paint spraying system of precursor trolley of the invention can also include controller 5, is received and detected by controller 5
The detection signal of mechanism 1, and the operation of each mechanism is controlled according to detection signal.Signal is sended and received by the communication of controller 5
Module realizes that the communication module can be electrically connected by route with testing agency 1, paint spraying mechanism 2, drying mechanism 3, be also possible to
Signal connection；The judgment module of controller 5 be used to be determined whether to according to the detection signal that receives control paint spraying mechanism 2 and/
Or drying mechanism 3 is run.Specifically, the output end of several position sensors 11 and spectrum inductor 12 with controller 5
Input terminal connection, the output end of controller 5 are connect with the input terminal of the input terminal of paint spraying mechanism 2 and drying mechanism 3.
Controller 5 can also include storage unit and processing unit, and storage unit is used for the detection signal that will be received
And the start stop command issued is stored, and the information that processing unit is then used to store in storage unit is counted, is defeated
Out, so that operator consults, uses.
In order to accurately incude the current transfer position of precursor trolley 200, induction end is provided at the top of precursor trolley 200
202, several position sensors 11 judge the current transported advanced positions of precursor trolley 200 by identification induction end 202.
Specifically, the top of spectrum inductor 12 is provided with first position inductor 111, first position inductor 111
Output end connect with the input terminal of spectrum inductor 12.After first position inductor 111 senses induction end 202, Xiang Guang
It composes inductor 12 and sends confirmation signal, spectrum inductor 12 starts after receiving signal.When spectrum inductor 12 persistently senses
Crossbeam 201 then illustrates this precursor trolley 200 without carrying out spray painting processing；When spectrum inductor 12 can not sense or can not
When persistently sensing crossbeam 201, illustrate that the crossbeam 201 of this precursor trolley 200 needs to carry out spray painting processing, at this point, spectrum incudes
Device 12 sends spray painting signal to paint spraying mechanism 2 while sending pre- thermal signal to drying mechanism 3.
Specifically, paint spraying mechanism 2 includes the electric spray gun 21 and painting case 22 positioned at 100 two sides of pipeline, spectrum induction
The output end of device 12 is electrically connected with electric spray gun 21, and the entrance of electric spray gun 21 is connected with painting case 22, electric spray gun 21
Export towards pipeline 100 middle part be arranged, and the outlet height of electric spray gun 21 concordantly with the precursor trolley on pipeline 100
200 crossbeam 201 is arranged.
Second position sense is respectively arranged with above the arrival end of painted areas corresponding to paint spraying mechanism 2 and above outlet end
Device 112 and the third place inductor 113 are answered, i.e., the second position is first passed through by the precursor trolley 200 in conveying on pipeline 100
Inductor 112, then using the third place inductor 113.In a typical embodiment, second position inductor 112
Interval between the third place inductor 113 is greater than or equal to the length of 200 base cross members 201 of precursor trolley；The second position
It is greater than or equal to induction end 202 and original along the horizontal interval of 100 conveying direction of pipeline between inductor 112 and electric spray gun 21
Horizontal distance between 201 end of crossbeam of silk 200 direction of advance of trolley.
Second position inductor 112 and the third place inductor 113 are electrically connected with electric spray gun 21, second position induction
Device 112 and spectrum inductor 12 control the starting of electric spray gun 21 simultaneously, and the third place inductor 113 controls electric spray gun 21 and closes
It closes.When electric spray gun 21 receives the spray painting signal of the transmission of spectrum inductor 12, in the second position, inductor 112 senses precursor
After the position signal of trolley 200, enabling signal is sent to electric spray gun 21, electric spray gun 21 starts, and carries out paint spraying；And work as
After the third place inductor 113 senses the position signal of precursor trolley 200, shutdown signal is sent to electric spray gun 21, it is electronic
Spray gun 21 is closed, and spray painting is stopped.The reception of above-mentioned signal and the start and stop of electric spray gun 21, can be subsidiary on electric spray gun 21
Control unit is realized.In the paint spraying system for including controller 5, the reception of signal and the start and stop of electric spray gun 21 are by controller
5 controls are realized: before second position inductor 112 sends confirmation signal to controller 5, if spectrum inductor 12 is not to control
Device 5 sends lasting spectrum inductive signal, then controller 5 is after the confirmation signal for receiving second position inductor 112 to electricity
Dynamic spray gun 21 sends enabling signal, and control electric spray gun 21 starts, and carries out paint spraying；Until controller 5 receives third position
After the inductive signal for setting the transmission of inductor 113, shutdown signal is sent to electric spray gun 21, electric spray gun 21 is out of service.
In the present embodiment, drying mechanism 3 includes the air duct 31 that 100 two sides of pipeline are arranged in, air pump 32, is arranged in wind
Electric heating tube 33 in road 31 and be arranged in air duct 31 exit electric valve 34, the outlet of air pump 32 and entering for air duct 31
Mouth is connected, and spectrum inductor 12 is electrically connected with electric heating tube 33, starts for controlling electric heating tube 33.Electric heating tube 33 is used for
The air that air pump 32 introduces in air duct 31 is heated, the air after the heating of electric heating tube 33 is after the outlet in air duct 31 blows to spray painting
200 bottom of precursor trolley crossbeam 201, to be dried to the paint layer on the crossbeam 201 of 200 bottom of precursor trolley.
The sense of the 4th position is respectively arranged with above above the arrival end of the drying area corresponding to drying mechanism 3 and outlet end
Device 114 and the 5th position sensor 115 are answered, i.e., the 4th position is first passed through by the precursor trolley 200 in conveying on pipeline 100
Inductor 114, then using the 5th position sensor 115.In a typical embodiment, the 4th position sensor 114
Interval between the 5th position sensor 115 is greater than or equal to the length of 200 base cross members 201 of precursor trolley；4th position
It is greater than or equal to induction end 202 and precursor along the horizontal interval of 100 conveying direction of pipeline between inductor 114 and electric valve 34
Horizontal distance between 201 end of crossbeam of 200 direction of advance of trolley.
4th position sensor 114 is electrically connected with air pump 32 and electric valve 34, is opened for controlling air pump 32 and electric valve 34
It opens；5th position sensor 115 is electrically connected with electric heating tube 33, air pump 32 and electric valve 34, for controlling electric heating tube 33, gas
Pump 32 and electric valve 34 are closed.Spectrum inductor 12 can not sense or can not persistently sense 200 bottom of precursor trolley
When crossbeam 201, heating signal is sent to electric heating tube 33, electric heating tube 33 starts, preheated；Until precursor trolley 200 passes through
After crossing the spray painting of paint spraying mechanism 2, after the 4th position sensor 114 senses the position signal of precursor trolley 200, to air pump 32 and electricity
Valve 34 sends enabling signal, and air pump 32 and electric valve 34 are opened, and air pump 32 supplies air into air duct 31, and air is through sufficiently pre-
It after the electric heating tube 33 of heat heats, is sprayed by outlet, drying and processing is carried out to the crossbeam 201 of 200 bottom of precursor trolley；Until
After five position sensors 115 sense the position signal of precursor trolley 200, i.e., precursor trolley 200 has been conveyed out dryer
Drying area corresponding to structure 3, the 5th position sensor 115 send confirmation letter to electric heating tube 33, air pump 32, electric valve 34
Number, electric heating tube 33, air pump 32, electric valve 34 simultaneously close off.
The reception of above-mentioned signal and the start and stop of each device, can be respectively attached by each electric heating tube 33, air pump 32, electric valve 34
The control unit of band is realized；In the paint spraying system for including controller 5, the reception of signal and the start and stop of each device are then by controller
5 controls are realized: when spectrum inductor 12 can not sense or can not persistently sense the crossbeam 201 of 200 bottom of precursor trolley,
To the transmission spray painting signal of controller 5, after controller 5 receives signal, the position of the transmission of second position inductor 112 is on the one hand waited
Enabling signal is sent to electric spray gun 21 after signal, on the other hand sends heating signal to electric heating tube 33, controls electric heating tube
33 startings, are preheated；After the 4th position sensor 114 senses the position signal of precursor trolley 200, sent out to controller 5
Send confirmation signal, controller 5 is according to the signal for whether receiving spectrum inductor 12 in scheduled duration before or whether to electricity
Heating tube 33 sends heating signal to control whether to send enabling signal to air pump 32 and electric valve 34；When judgement pre- timing before this
The signal of spectrum inductor 12 is received in length or is transmitted across heating signal to electric heating tube 33, then to air pump 32 and electric valve 34
Enabling signal is sent, air pump 32 is controlled and electric valve 34 starts, and then current 200 base cross members 201 of precursor trolley are carried out
Drying；After the 5th position sensor 115 senses the position signal of precursor trolley 200, is sent to controller 5 and close letter
Number, shutdown signal, control air pump 32, electric valve are sent to air pump 32, electric valve 34, electric heating tube 33 after the reception signal of controller 5
Door 34 and electric heating tube 33 are closed.
It should be pointed out that if it is continuous spectrum signal, paint spraying mechanism 2 and dryer that spectrum inductor 12, which senses,
Structure 3 not will start, that is to say, that even if second position inductor 112 and the 4th position sensor 114 are respectively induced precursor
The position of trolley 200, if spectrum inductor 12 can persistently sense the bottom of precursor trolley 200 in scheduled duration before this
The signal of portion's crossbeam 201 then illustrates this precursor trolley 200 without carrying out spray painting and drying and processing, therefore paint spraying mechanism 2 and drying
Mechanism 3 does not start.It is, the starting of paint spraying mechanism 2, needs to sense that precursor trolley 200 passes through in first position inductor 111
It crosses, and the induction of spectrum inductor 12 is less than lasting 200 base cross members of precursor trolley, 201 spectral signal and the second position is felt
It just will start after answering device 112 to sense the position of precursor trolley 200；And drying mechanism 3 is felt in first position inductor 111
Should arrive precursor trolley 200 process, and spectrum inductor 12 induction less than lasting 201 spectral signal of crossbeam when, preheated, In
The 4th position sensor 114 starts after sensing the position signal of precursor trolley 200, is dried in scheduled duration.
It is adapted in the above-mentioned online paint spraying system of precursor trolley, the present invention also provides a kind of precursor trolley sides of spray painting online
Method, this method are realized by the online paint spraying system of above-mentioned precursor trolley.
If being not provided with independent controller in paint spraying system, the start and stop of paint spraying mechanism 2 and drying mechanism 3 are respectively by it
It is controlled after the corresponding signal of respective control unit reception testing agency 1.Fig. 3 shows a kind of precursor without controller
The flow chart of the online method for paint spraying of trolley, the online method for paint spraying of precursor trolley in such cases the following steps are included:
Under the conveying of pipeline 100, when the precursor trolley 200 on pipeline 100 passes through cleaning mechanism 4, by clear
41 pairs of crossbeams 201 of clean brush clean, and are corrected by conveying direction of the means for correcting 42 to precursor trolley 200, then former
Silk trolley 200 continues to advance forward under the transport of pipeline 100；
After first position inductor 111 senses the position signal of precursor trolley 200, it is sent to spectrum inductor 12；
Spectrum inductor 12 starts, if sensing lasting spectral signal, illustrates current precursor trolley without carrying out
Spray painting processing；If failing to sense lasting spectral signal (including the case where failing to sense spectral signal), to electronic spray
Rifle 21 and electric heating tube 33 send confirmation signal, and electric heating tube 33 starts after receiving signal, preheated；
After second position inductor 112 senses the position signal of precursor trolley 200, starting letter is sent to electric spray gun 21
Number, electric spray gun 21 starts, and paints；
After the third place inductor 113 senses the position signal of precursor trolley 200, is sent to electric spray gun 21 and stop letter
Number, electric spray gun 21 is out of service, completes painting process；
After 4th position sensor 114 senses the position signal of precursor trolley 200, sent to air pump 32, electric valve 34
Enabling signal, air pump 32 receive starting, the interior supply gas of Xiang Fengdao 31 after signal, and electric valve 34 is opened after receiving signal, air duct
Hot-air outflow in 31 after the heating of electric heating tube 33, dries the base cross members 201 of precursor trolley 200；
After the 5th position sensor 115 senses the position signal of precursor trolley 200, to air pump 32, electric valve 34, electricity
It is out of service after the transmission stop signal of heating tube 33, air pump 32 and the reception signal of electric heating tube 33, after electric valve 34 receives signal
It closes.
Fig. 4 shows a kind of flow chart of embodiment of the online method for paint spraying of precursor trolley controlled by controller 5, at this
In embodiment, the online method for paint spraying of precursor trolley the following steps are included:
Controller 5 controls pipeline 100 and runs, when precursor trolley 200 is by cleaning mechanism 4, by 41 pairs of cross of cleaning brush
Beam 201 is cleaned, and is corrected by conveying direction of the means for correcting 42 to precursor trolley 200, and then precursor trolley 200 exists
Continue to advance forward under the transport of pipeline 100；
After controller 5 receives the position signal of the precursor trolley 200 of the transmission of first position inductor 111, to spectrum sense
Answer device 12 send enabling signal, spectrum inductor 12 start, with identify the crossbeam 201 of current precursor trolley 200 whether need into
Row spray painting processing；
Controller 5 is by whether receive the spectral signal of the transmission of spectrum inductor 12 persistently to judge that current precursor is small
Whether the crossbeam 201 of vehicle 200 needs to paint: if the spectral signal of the transmission of spectrum inductor 12 can be received persistently, illustrating
Current precursor trolley 200 continues waiting for receiving first position inductor 111 next time and sends out without carrying out spray painting processing, controller 5
The signal sent；If controller 5 does not receive the spectral signal of the transmission of spectrum inductor 12 persistently, illustrate current precursor trolley
200 crossbeam 201 needs to carry out spray painting processing, and controller 5 sends confirmation signal to electric spray gun 21 and electric heating tube 33, and electricity adds
Heat pipe 33 starts after receiving signal, is preheated；
After controller 5 receives the position signal of the transmission of second position inductor 112, sends and start to electric spray gun 21
Signal, control electric spray gun 21 start, and carry out paint spraying；
After controller 5 receives the position signal of the precursor trolley 200 of the transmission of the third place inductor 113, controller 5
Stop signal is sent to electric spray gun 21, control electric spray gun 21 is out of service, completes painting process；
After controller 5 receives the position signal of the precursor trolley 200 of the 4th position sensor 114 transmission, controller 5
Enabling signal is sent to air pump 32, electric valve 34, gas is supplied in the starting of control air pump 32, Xiang Fengdao 31, controls electric valve 34
Open, make the hot-air outflow in air duct 31 after the heating of electric heating tube 33, to the base cross members 201 of precursor trolley 200 into
Row drying；
After controller 5 receives the position signal of the precursor trolley 200 of the 5th position sensor 115 transmission, controller 5
Stop signal is sent to air pump 32, electric valve 34, electric heating tube 33, air pump 32 is controlled and electric heating tube 33 is out of service, and control
Electric valve 34 processed is closed.
Descriptions above can combine implementation individually or in various ways, and these variants all exist
Within protection scope of the present invention.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment comprising a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence " including one ... ", it is not excluded that wrapping
Include in the process, method, article or equipment of the element that there is also other identical elements.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features；
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (10)
1. a kind of online paint spraying system of precursor trolley, which is characterized in that the online paint spraying system of precursor trolley includes along conveying
Testing agency (1), paint spraying mechanism (2) and the drying mechanism (3) that the conveying direction of line (100) is sequentially arranged, wherein the inspection
Mechanism (1) is surveyed to include several position sensors (11) being arranged above the pipeline (100) and be fixed on the pipeline
(100) the spectrum inductor (12) of two sides, the position sensor (11) are used to detect the transfer position of precursor trolley (200),
The spectrum inductor (12) judges whether current precursor trolley (200) needs to carry out spray painting processing for detecting；The light
Spectrum inductor (12) is electrically connected with the paint spraying mechanism (2) and the drying mechanism (3).
2. the online paint spraying system of precursor trolley as described in claim 1, which is characterized in that the precursor trolley paints online is
System further includes the cleaning mechanism (4) being arranged before the spectrum inductor (12) along the conveying direction of the pipeline (100),
For cleaning the crossbeam (201) of precursor trolley (200) two sides of the bottom.
3. the online paint spraying system of precursor trolley as claimed in claim 2, which is characterized in that the cleaning mechanism (4) includes clear
Clean brush (41) and means for correcting (42), the cleaning brush (41) are used to clean the crossbeam of precursor trolley (200) two sides of the bottom
(201), the means for correcting (42) is used to correct the conveying direction of precursor trolley (200).
4. the online paint spraying system of precursor trolley as described in claim 1, which is characterized in that the precursor trolley paints online is
System further includes controller (5), the output end of the position sensor (11) and the spectrum inductor (12) with the control
The input terminal of device (5) connects, the output end of the controller (5) and the input terminal and the dryer of the paint spraying mechanism (2)
The input terminal of structure (3) connects.
5. the online paint spraying system of precursor trolley as described in claim 1, which is characterized in that in the spectrum inductor (12)
Top is provided with first position inductor (111), the output end and the spectrum inductor of the first position inductor (111)
(12) input terminal connection.
6. the online paint spraying system of precursor trolley as described in claim 1, which is characterized in that the paint spraying mechanism (2) includes position
Electric spray gun (21) and painting case (22) in the pipeline (100) two sides, the output end of the spectrum inductor (12) with
Electric spray gun (21) electrical connection, the electric spray gun (21) are connected with the painting case (22).
7. the online paint spraying system of precursor trolley as claimed in claim 6, which is characterized in that the paint spraying mechanism (2) is corresponding
Painted areas arrival end above and outlet end above be respectively arranged with second position inductor (112) and the third place and incude
Device (113), the second position inductor (112) and the third place inductor (113) with the electric spray gun (21)
Electrical connection, the second position inductor (112) control the electric spray gun (21) simultaneously with the spectrum inductor (12) and open
Dynamic, the third place inductor (113) controls the electric spray gun (21) and closes.
8. the online paint spraying system of precursor trolley as described in claim 1, which is characterized in that the drying mechanism (3) includes setting
Set the air duct (31) in the pipeline (100) two sides, air pump (32), the electric heating tube (33) being arranged in the air duct (31)
And setting is in the electric valve (34) in the exit of the air duct (31), outlet and the air duct (31) of the air pump (32)
Entrance is connected, and the spectrum inductor (12) is electrically connected with the electric heating tube (33), for controlling the electric heating tube
(33) start.
9. the online paint spraying system of precursor trolley as claimed in claim 8, which is characterized in that the drying mechanism (3) is corresponding
The 4th position sensor (114) and the 5th position sensor are respectively arranged with above the arrival end of drying area and above outlet end
(115), the 4th position sensor (114) is electrically connected with the air pump (32) and the electric valve (34), for controlling
It states air pump (32) and the electric valve (34) is opened；It is 5th position sensor (115) and the electric heating tube (33), described
Air pump (32) and the electric valve (34) electrical connection, for controlling the electric heating tube (33), the air pump (32) and the electricity
Valve (34) is closed.
10. a kind of online method for paint spraying of precursor trolley, which is characterized in that the method is by any one of such as claim 1~9 institute
The online paint spraying system of the precursor trolley stated is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910643949.6A CN110385224B (en) | 2019-07-17 | 2019-07-17 | Online paint spraying system and method for protofilament trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910643949.6A CN110385224B (en) | 2019-07-17 | 2019-07-17 | Online paint spraying system and method for protofilament trolley |
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| Publication Number | Publication Date |
|---|---|
| CN110385224A true CN110385224A (en) | 2019-10-29 |
| CN110385224B CN110385224B (en) | 2021-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910643949.6A Active CN110385224B (en) | 2019-07-17 | 2019-07-17 | Online paint spraying system and method for protofilament trolley |
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| CN (1) | CN110385224B (en) |
Cited By (1)
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|---|---|---|---|---|
| CN113426603A (en) * | 2021-05-25 | 2021-09-24 | 安庆中船柴油机有限公司 | Spraying and drying device for diesel engine parts |
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|---|---|
| CN110385224B (en) | 2021-02-12 |
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