CN110379916A - The preparation method of piezo ceramic element - Google Patents

The preparation method of piezo ceramic element Download PDF

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Publication number
CN110379916A
CN110379916A CN201910603204.7A CN201910603204A CN110379916A CN 110379916 A CN110379916 A CN 110379916A CN 201910603204 A CN201910603204 A CN 201910603204A CN 110379916 A CN110379916 A CN 110379916A
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piezoelectric ceramic
fillet
chamfering
carried out
method described
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CN110379916B (en
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刘立民
潘庶亨
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Institute of Physics of CAS
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Institute of Physics of CAS
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/05Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes
    • H10N30/057Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes by stacking bulk piezoelectric or electrostrictive bodies and electrodes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/08Shaping or machining of piezoelectric or electrostrictive bodies
    • H10N30/085Shaping or machining of piezoelectric or electrostrictive bodies by machining
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/08Shaping or machining of piezoelectric or electrostrictive bodies
    • H10N30/085Shaping or machining of piezoelectric or electrostrictive bodies by machining
    • H10N30/086Shaping or machining of piezoelectric or electrostrictive bodies by machining by polishing or grinding

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Piezo-Electric Transducers For Audible Bands (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Abstract

A method of piezo ceramic element is prepared, includes the following steps: that (1) carries out fillet processing to two diagonal ribs of the piezoelectric ceramic piece of cuboid;(2) it metallizes to by the surface of step (1) treated piezoelectric ceramic piece;(3) piezoelectric ceramic piece that step (2) is obtained, with two parallel two others of diagonal rib diagonal rib progress chamfered by fillet processing;(4) piezoelectric ceramic piece that integration step (3) obtains forms the piezoelectric ceramic stack for having fillet slot and chamfering slot;(5) conductive protection is carried out to the fillet slot and insulation protection is carried out to the chamfering slot;(6) it metallizes to by the surface of step (5) treated piezoelectric ceramic stack, to form conductive layer;(7) remove the conductive layer at the upper and lower surfaces by step (6) treated piezoelectric ceramic stack at the position with chamfering.Method of the invention does not need excessively to weld, and increases the safety of piezo ceramic element.

Description

The preparation method of piezo ceramic element
Technical field
The invention belongs to piezoelectric ceramic technology fields.In particular it relates to a kind of achievable arbitrary polarisation direction pressure The preparation method of electroceramics element.
Background technique
With the development of electromechanical integration, Piezoelectric Ceramic element plays more and more important work in electromechanical transformation With for example as the driver of stepper motor in scanning tunneling microscope.But often efficiency is very low for the piezoelectric ceramics of monolithic, especially It is under low temperature, the piezoelectric modulus of piezoelectric ceramics declines significantly, therefore the piezo ceramic element being made of multilayer piezoelectric ceramic obtains To being more widely applied.Further, since the offset of monolithic piezoelectric ceramic is too small, tend not to meet the needs of using, because This multilayer piezoelectric ceramic, which cooperates, becomes the most common use form.
The piezoelectric ceramics of longitudinal polarization can before sintering be added electrode, the polarized method of making alive after sintering It is made into piezoelectric ceramic stack.The electricity of needs is usually first arranged now for the manufacture craft of longitudinal polarization piezo ceramic element Pole is then mixed into piezoelectric ceramic powder, finally re-sinters, and can produce required electrode form in this way, finally adds between electrode High pressure polarizes.But this technique is only applicable to the piezo ceramic element of longitudinal polarization due to being finally to polarize.
For shear-polarization piezoelectric ceramics due to polarize perpendicular to thickness direction added electric field, cannot be with longitudinal The method of polarized sintered electrode is handled, and method before is only polarized piezoelectric ceramics corner cut bonding wire or Among polarized piezoelectric ceramics plus conductive sheet and connection electrode.Both methods can make in piezoelectric ceramic stack between electrode Lead is various and chaotic.It is most commonly that first now for the manufacture craft of tangential piezoelectric ceramic component the tangential pole of piezoelectric ceramics Change, then puts piezoelectric ceramic piece according to the opposite sequence of adjacent piezoelectric ceramic piece polarization direction, centre insertion electrode slice, Electrode slice wants some to stretch out piezoelectric ceramic stack, so as to lead use, then piezoelectric ceramic piece and electrode slice is welded or is bonded To together, being made into one group of piezoelectric ceramic stack.In use, applying opposite voltage to the electrode slice of adjacent layer, piezoelectricity can be realized The offset in ceramic stack shear-polarization direction.But the route of such process requirement later period welding is more, it is especially many in the number of plies In the case where, and line the space occupied of the electrode and welding stretched out is larger, between each other and between device other parts There is the danger of short circuit, is unfavorable for using in the lesser equipment in space.
In short, a kind of piezo ceramic element technique that is easier, safer, can have any polarization direction is urgently Occur.
Summary of the invention
The object of the present invention is to provide the piezo ceramic elements that a kind of preparation of easy safety has any polarization direction Method.
Above-mentioned purpose of the invention is realized by following technological means.
In the context of the present invention, term " diagonal rib " refers to that two not on the same surface of cuboid are mutual Parallel rib.
The present invention provides a kind of method for preparing piezo ceramic element, includes the following steps:
(1) fillet processing is carried out to two diagonal ribs of the piezoelectric ceramic piece of cuboid;
(2) it metallizes to by the surface of step (1) treated piezoelectric ceramic piece, to form conductive layer;
(3) piezoelectric ceramic piece that step (3) is obtained, with by fillet processing two diagonal ribs it is parallel other two The diagonal rib of item carries out chamfered;
(4) piezoelectric ceramic piece that integration step (3) obtains forms the piezoelectric ceramic stack for having fillet slot and chamfering slot;Institute Stating integration is the polarization direction of adj acent piezoelectric potsherd is opposite, fillet of adj acent piezoelectric potsherd connects with fillet and adjacent pressure What the chamfering of electroceramics piece carried out under conditions of connecting with chamfering;
(5) conductive protection is carried out to the fillet slot and insulation protection is carried out to the chamfering slot;
(6) it metallizes to by the surface of step (5) treated piezoelectric ceramic stack, to form conductive layer;
(7) remove the position with chamfering at the upper and lower surfaces by step (6) treated piezoelectric ceramic stack The conductive layer at place.
In the method for the invention, it is carried out to the diagonal rib of two parallel two others of diagonal rib by fillet processing Chamfered is the electrical connection in order to disconnect upper and lower two surfaces, and two surfaces are perpendicular to required electric field up and down herein Surface.
Preferably, in method of the present invention, the metallization is to form chemical deposit by chemical plating to make table Face metallization;It is highly preferred that the chemical deposit is formed by nickel or copper;It is highly preferred that the chemical deposit with a thickness of 0.5-5μm。
Preferably, in method of the present invention, the method also includes after the step (2) to passing through surface metal Piezoelectric ceramic piece after change carries out the step of plating forms electroplated layer;It is highly preferred that the electroplated layer is by copper, gold, tin or nickel It is formed;It is highly preferred that the electroplated layer with a thickness of 1-10 μm.
Preferably, in method of the present invention, the integration piezoelectric ceramic piece in the step (4) is to pass through binder It carries out bonding or scolding tin welds progress.
Preferably, in method of the present invention, the conductive protection in the step (5) be by using conducting resinl or The filling of person's tin cream carries out;Insulation protection in the step (5) is carried out by using insulating cement or insulating trip filling.
Beneficial effects of the present invention:
1. method of the invention handles polarized piezoelectric ceramics, the piezoelectricity pottery of any polarization direction can be prepared Porcelain element;
2. method of the invention is not required between piezoelectric ceramics and outside increases electrode, the body of element is greatly reduced Product, saves the space of device;
3. method of the invention does not need the later period and carries out excessive welding, the repeatable of piezo ceramic element is substantially increased Property;
4. piezo ceramic element prepared by method of the invention is safer, more stable.
Detailed description of the invention
Hereinafter, carrying out the embodiment that the present invention will be described in detail in conjunction with attached drawing, in which:
Fig. 1 is the structure of the piezoelectric ceramic stack based on the preparation of shear-polarization potsherd according to an embodiment of the invention Schematic diagram;
Fig. 2 is the schematic diagram of shear-polarization piezoelectric ceramic piece according to an embodiment of the invention;
Fig. 3 is the schematic diagram of piezoelectric ceramic piece boundary fillet processing according to an embodiment of the invention;
Fig. 4 is the schematic diagram of piezoelectric ceramic piece surface metalation processing according to an embodiment of the invention;
Fig. 5 is the schematic diagram of piezoelectric ceramics plate electrode chamfered according to an embodiment of the invention;
Fig. 6 is the schematic diagram for integrating piezoelectric ceramic piece according to an embodiment of the invention;
Fig. 7 is showing for piezoelectric ceramic stack boundary conductive protection according to an embodiment of the invention and insulation protection processing It is intended to;
Fig. 8 is the schematic diagram of connection of metallizing between piezoelectric ceramic stack electrode according to an embodiment of the invention;
Fig. 9 is the schematic diagram of piezoelectric ceramic stack electrode chamfered according to an embodiment of the invention.
Specific embodiment
The present invention is further described in detail With reference to embodiment, and the embodiment provided is only for explaining The bright present invention, the range being not intended to be limiting of the invention.
Fig. 1 is the structure of the piezoelectric ceramic stack based on the production of shear-polarization potsherd according to an embodiment of the invention Schematic diagram.The piezoelectric ceramic stack preparation process of one embodiment of the invention includes the following steps:
As shown in Fig. 2, the piezoelectric ceramic piece 1 of shear-polarization is chosen, it is of course also possible to select longitudinal polarization or other The piezoelectric ceramic piece of polarization direction.It is cut to required cuboid.
As shown in figure 3, profile processing is carried out to aforementioned piezoelectric ceramic piece 1, by the way of mechanical grinding, corner rounding(milling) cutter milling Fillet processing 2 is carried out to the diagonal rib for a pair of of the piezoelectric ceramic piece arbitrarily chosen.
As shown in figure 4, using chemical plating bottoming to 1 surface of piezoelectric ceramic piece through above-mentioned processing, the method thickened is electroplated Coat one layer of metal conducting layer 3.Wherein, chemical plating needs successively to carry out acetone, alcohol, deionized water ultrasound to piezoelectric ceramic piece Oil removing is cleaned, is then dried with nitrogen, carries out roughing in surface, deionized water cleaning later;It is activated again, deionized water cleaning, Then it is dried with nitrogen, dries;Then chemical nickel plating or copper are carried out.It needs before plating to the piezoelectric ceramics through chemical plating Piece 1 successively carries out oil removing, cleaning, pickling removal surface oxide layer, then cleans again.
As shown in figure 5, being carried out at chamfering to the diagonal rib of two parallel two others of diagonal rib by fillet processing Reason 4, to disconnect the electrical connection of upper and lower surface.Wherein, chamfering can be using modes such as mill, millings.
As shown in fig. 6, being stacked to integrating in sequence through the aforementioned piezoelectric ceramic piece handled well together, the integration is According to the polarization direction of adj acent piezoelectric potsherd, opposite, adj acent piezoelectric potsherd fillet connects with fillet and adj acent piezoelectric is ceramic What the sequence that the chamfering of piece connects with chamfering carried out.Then piezoelectric ceramic stack is bonded using binder or solder(ing) paste mode Or welding 5.
It is led as shown in fig. 7, the slot (fillet slot) left at the fillet formed to the piezoelectric ceramic stack through above-mentioned processing utilizes Electric glue or tin cream filling carry out conductive protection 6.The slot (chamfering slot) left at chamfering is filled out using insulating cement or insulating trip It is charged into row insulation protection 7.
As shown in figure 8, to above-mentioned processed piezoelectric ceramic stack edge grinding process, then chemical plating bottoming is carried out, it is electroplated Thickening (specific embodiment is identical as method shown in Fig. 4) makes the surface of piezoelectric ceramic stack cover one layer of conductive layer 8.
As shown in figure 9, removing extra lead using modes such as polishing, milling, corrosion to above-mentioned processed piezoelectric ceramic stack Electric layer 9 such as removes leading at the position at the upper and lower surfaces by treated piezoelectric ceramic stack with chamfering Electric layer, to disconnect the electrode of different electrical signals.
Embodiment 1
4 shear-polarization piezoelectric ceramics are selected, to make the piezoelectric ceramic stack of shear-polarization comprising following steps:
Choose the PZT8 piezoelectric ceramic piece 1 of the rectangle shear-polarization of 4 55 × 5 × 0.5mm.
By it is every it is a piece of it is middle choose a pair of perpendicular to polarization direction and two opposite long sides, be polished into half using sand paper The fillet of diameter 0.1mm.
By one layer of bottom nickel of surface chemical plating of treated 4 piezoelectric ceramics.Method particularly includes: first by 4 piezoelectricity Ceramics are ultrasonically treated 5 minutes in acetone, alcohol, deionized water respectively to be had reached to the clean effect of surface degreasing, is then set 3 minutes are handled in chemical coarsening solution (10% fluoboric acid) to improve the hydrophily on piezoelectric ceramics surface and improve surface roughness To guarantee the adhesive force of coating;The acid that clean the surface persists is subsequently placed in colloidal pd activation solution (1g/L palladium chloride, 75g/L chlorination Stannous, 7g/L sodium stannate, 300mL/L hydrochloric acid) middle activation 15 minutes, cleaning is placed in solution glue (30g/L sodium hypophosphite), Stannous micelle around palladium atom to remove piezoelectric ceramics adsorption, is exposed palladium, is put into after cleaning again 50 DEG C low temperature chemcial plating nickel liquid (20g/L nickel sulfate, 30g/L sodium hypophosphite, 30g/L ammonium chloride, 10g/L sodium citrate, 30mL/L ammonium hydroxide) in plating 10min, obtain 2-3 μm of nickel layer.Certainly, in other embodiments, those skilled in the art Electroless copper can be carried out to replace chemical nickel plating.Then, 10 μm or so are electroplated on the basis of nickel layer using electro-plating method Bright copper, to improve the electric conductivity and mechanical strength of conductive layer 3.Certainly, in other embodiments, those skilled in the art can To be electroplated using gold, tin or nickel.
With reference to Fig. 5, the two other side of the non-angle rounding in every a piece of piezoelectric ceramic piece as the aforementioned in 4 longest edges It falls the angle 4 of 0.1mm in the way of sand paper polishing, disconnects bilevel conductive layer.
With reference to Fig. 6,4 piezoelectric ceramic piece upper and lower surfaces above-mentioned are uniformly coated with tin cream 5, then according to adjacent pressure Electroceramics piece polarization direction on the contrary, and fillet connect with fillet, the sequence that chamfering connects with chamfering is stacked, be put into plus Be heated slowly to 250 DEG C in hot tank, maintain 30 minutes, melt tin cream, can be obtained after cooling be welded as a whole with a thickness of 2.2mm piezoelectric ceramic stack finally cleans out the scolding tin and scaling powder of spilling.
With reference to Fig. 7, treated piezoelectric ceramic stack side can exist 3 due to fillet formed arc grooves (that is, Fillet slot) and 3 triangular grooves (that is, chamfering slot) formed due to chamfering, the arc groove 6 of fillet is filled and led up with conducting resinl, The triangular groove 7 at chamfering is filled and led up with insulating cement, finally side polishes flat.
With reference to Fig. 8, by the above-mentioned piezoelectric ceramic stack handled well again in one layer 2-3 μm of surface chemical plating of bottom nickel, then One layer 10 μm of bright copper 8 (processing method is identical as method shown in Fig. 4) is electroplated to realize the electrical connection of all electrodes.
With reference to Fig. 9, the chamfering 9 of the upper and lower surfaces of treated piezoelectric ceramic stack is polishing to down with sand paper Conductive layer on angle falls off, and disconnects the electrical connection of the electrode of the unlike signal of piezoelectric ceramic stack.
Finally, the piezoelectric ceramic stack of 55mm long to be cut into the piezoelectric ceramic stack of 10 5 × 5mm, and make pottery in each piezoelectricity Piece conducting wire of each side soldering of porcelain heap, as electrode input, so far the piezoelectric ceramic stack with shear-polarization has been made At.
So far, although those skilled in the art will appreciate that present invention has been shown and described in detail herein multiple shows Example property embodiment still without departing from the spirit and scope of the present invention, still can according to the present disclosure directly Determine or deduce out many other variations or modifications consistent with the principles of the invention.Therefore, the scope of the present invention is understood that and recognizes It is set to and covers all such other variations or modifications.

Claims (9)

1. a kind of method for preparing piezo ceramic element, includes the following steps:
(1) fillet processing is carried out to two diagonal ribs of the piezoelectric ceramic piece of cuboid;
(2) it metallizes to by the surface of step (1) treated piezoelectric ceramic piece, to form conductive layer;
(3) piezoelectric ceramic piece that step (2) is obtained, with the parallel two other pair of two diagonal ribs by fillet processing Angle rib carries out chamfered;
(4) piezoelectric ceramic piece that integration step (3) obtains forms the piezoelectric ceramic stack for having fillet slot and chamfering slot;It is described whole Conjunction is the polarization direction of adj acent piezoelectric potsherd is opposite, fillet of adj acent piezoelectric potsherd connects with fillet and adj acent piezoelectric pottery What the chamfering of tile carried out under conditions of connecting with chamfering;
(5) conductive protection is carried out to the fillet slot and insulation protection is carried out to the chamfering slot;
(6) it metallizes to by the surface of step (5) treated piezoelectric ceramic stack, to form conductive layer;
(7) remove at the upper and lower surfaces by step (6) treated piezoelectric ceramic stack at the position with chamfering Conductive layer.
2. according to the method described in claim 1, wherein, the metallization is to form chemical deposit by chemical plating to make surface Metallization.
3. according to the method described in claim 2, wherein, the chemical deposit is formed by nickel or copper.
4. according to the method described in claim 2, wherein, the chemical deposit with a thickness of 0.5-5 μm.
5. according to the method described in claim 1, the method also includes after the step (2) and before step (3) to process Piezoelectric ceramic piece after surface metalation carries out the step of plating forms electroplated layer.
6. according to the method described in claim 5, wherein, the electroplated layer is formed by copper, gold, tin or nickel.
7. according to the method described in claim 5, wherein, the electroplated layer with a thickness of 1-10 μm.
8. according to the method described in claim 1, wherein, the integration in the step (4) be carried out by binder bonding or The welding of person's scolding tin carries out.
9. according to the method described in claim 1, wherein, the conductive protection in the step (5) be by using conducting resinl or The filling of person's tin cream carries out;Insulation protection in the step (5) is carried out by using insulating cement or insulating trip filling.
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Citations (11)

* Cited by examiner, † Cited by third party
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AT237928B (en) * 1962-08-30 1965-01-11 Hans Dipl Ing Dr Techn List Piezo element, in particular for piezoelectric force gauges
JPS61206281A (en) * 1985-03-08 1986-09-12 Toshiba Corp Piezoelectric displacement element
US4769882A (en) * 1986-10-22 1988-09-13 The Singer Company Method for making piezoelectric sensing elements with gold-germanium bonding layers
JP2004260136A (en) * 2003-02-05 2004-09-16 Denso Corp Laminated piezoelectric element and manufacturing method therefor
CN1732576A (en) * 2002-12-23 2006-02-08 罗伯特·博世有限公司 Piezoelectric-actuator
CN1866736A (en) * 2005-05-16 2006-11-22 爱普生拓优科梦株式会社 Piezoelectric substrate and method of manufacturing the same
CN102113143A (en) * 2008-07-29 2011-06-29 京瓷株式会社 Stacked piezoelectric element, method for manufacturing stacked piezoelectric element, jet device and fuel jet system
CN103394456A (en) * 2013-07-22 2013-11-20 浙江嘉康电子股份有限公司 Piezoceramic transducer chip for ultrasonic transducers
EP2755248A2 (en) * 2013-01-10 2014-07-16 Robert Bosch Gmbh Piezoelectric component and method for producing a piezoelectric component
CN206907793U (en) * 2017-06-09 2018-01-19 西人马联合测控(泉州)科技有限公司 Piezoelectric ceramics stacked structure and piezoelectric transducer
CN107706299A (en) * 2017-08-22 2018-02-16 长安大学 A kind of stack PZT (piezoelectric transducer) and preparation method suitable for road piezo-electric generating

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT237928B (en) * 1962-08-30 1965-01-11 Hans Dipl Ing Dr Techn List Piezo element, in particular for piezoelectric force gauges
JPS61206281A (en) * 1985-03-08 1986-09-12 Toshiba Corp Piezoelectric displacement element
US4769882A (en) * 1986-10-22 1988-09-13 The Singer Company Method for making piezoelectric sensing elements with gold-germanium bonding layers
CN1732576A (en) * 2002-12-23 2006-02-08 罗伯特·博世有限公司 Piezoelectric-actuator
JP2004260136A (en) * 2003-02-05 2004-09-16 Denso Corp Laminated piezoelectric element and manufacturing method therefor
CN1866736A (en) * 2005-05-16 2006-11-22 爱普生拓优科梦株式会社 Piezoelectric substrate and method of manufacturing the same
CN102113143A (en) * 2008-07-29 2011-06-29 京瓷株式会社 Stacked piezoelectric element, method for manufacturing stacked piezoelectric element, jet device and fuel jet system
EP2755248A2 (en) * 2013-01-10 2014-07-16 Robert Bosch Gmbh Piezoelectric component and method for producing a piezoelectric component
CN103394456A (en) * 2013-07-22 2013-11-20 浙江嘉康电子股份有限公司 Piezoceramic transducer chip for ultrasonic transducers
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CN107706299A (en) * 2017-08-22 2018-02-16 长安大学 A kind of stack PZT (piezoelectric transducer) and preparation method suitable for road piezo-electric generating

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