CN110379742A - A kind of high-speed, high precision photovoltaic cell imbrication manufacturing process - Google Patents
A kind of high-speed, high precision photovoltaic cell imbrication manufacturing process Download PDFInfo
- Publication number
- CN110379742A CN110379742A CN201910691173.5A CN201910691173A CN110379742A CN 110379742 A CN110379742 A CN 110379742A CN 201910691173 A CN201910691173 A CN 201910691173A CN 110379742 A CN110379742 A CN 110379742A
- Authority
- CN
- China
- Prior art keywords
- imbrication
- conveyor belt
- cell piece
- imaging mechanism
- optical alignment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000003384 imaging method Methods 0.000 claims abstract description 22
- 230000003287 optical effect Effects 0.000 claims abstract description 18
- 239000003292 glue Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 6
- 210000000538 tail Anatomy 0.000 claims description 9
- 238000003475 lamination Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 238000011031 large-scale manufacturing process Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67253—Process monitoring, e.g. flow or thickness monitoring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67276—Production flow monitoring, e.g. for increasing throughput
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process, it includes imbrication maker, the imbrication maker includes the preceding conveyor belt and rear conveyor belt for being mutually juxtaposed setting, the preceding conveyor belt is consistent with the rear rotation direction of conveyor belt, optical alignment has been sequentially arranged in the preceding conveyor belt guides imaging mechanism, pre-determined bit ZYXR multiaxis to draw manipulator, point glue transfer mechanism surely, imbrication positioning optical alignment is disposed in the rear conveyor belt, imaging mechanism, imbrication positioning ZYXR multiaxis is guided to draw manipulator surely；The cost that technique of the invention generates substantially reduces; simplify device fabrication difficulty, improves production efficiency of equipment, improves equipment to the positioning accuracy of product; precondition is provided for solar energy imbrication battery large-scale production manufacture, meets the too scale mass production manufacture of solar energy imbrication battery panel.
Description
Technical field
The present invention relates to photovoltaic/solar battery panels to manufacture field, specially a kind of high-speed, high precision photovoltaic electric
Pond imbrication manufacturing process.
Background technique
Solar energy electroplax panel imbrication encapsulation technology is after cutting the cell piece full wafer of standard into pieces, then by the electricity of small pieces
Pond piece folds a kind of method of connection as tile, and a little electric energy losses for going to effectively reduce inside solar energy battery improve
The output electric energy of battery panel.Using in conventional a variety of imbrication method of manufacturing technology, production efficiency of equipment is low, equipment is folded out
Product Precision it is low, the device is complicated, and degree is high, and equipment manufacturing costs are high, leads to the at high cost of solar energy imbrication panel from face, it is more difficult to
Mass production for solar battery imbrication panel.
Summary of the invention
In order to overcome the above problem, the present invention provides a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process.
The technical solution of the present invention is to provide a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process, which is characterized in that
It includes imbrication maker, and the imbrication maker includes the preceding conveyor belt for being mutually juxtaposed setting and rear conveying skin
Band, the preceding conveyor belt is consistent with the rear rotation direction of conveyor belt, has been sequentially arranged light in the preceding conveyor belt
Orientation direction imaging mechanism, pre-determined bit ZYXR multiaxis draw manipulator, point glue transfer mechanism surely, successively set in the rear conveyor belt
It is equipped with imbrication positioning optical alignment guidance imaging mechanism, imbrication positioning ZYXR multiaxis draws manipulator surely；
The technique includes the following steps:
(1) by cell piece to be processed sequentially on expect preceding conveyor belt, battery position position is unknown at this time；
(2) it waits cell piece to take pictures when being transported to below the optical alignment guidance imaging mechanism to cell piece, calculates battery
The position coordinates of piece, each beat position a piece of cell piece；
(3) calculated value that imaging mechanism is guided according to the optical alignment, draws manipulator using the pre-determined bit ZYXR multiaxis surely
Position correction is carried out to the piece cell piece；
(4) cell piece after correcting conveys upper described glue transfer mechanism, prints glue to cell piece point；
(5) cell piece after printing glue is delivered in the rear conveyor belt and transmits, and positions optical alignment by the imbrication and draw
It leads imaging mechanism and carries out coordinate setting before imbrication；
(6) the imbrication positioning ZYXR multiaxis draws manipulator that the cell piece after printing glue is stacked to the rear conveying according to coordinate difference surely
On the cauda cell piece of band, battery strings are formed；
(7) after lamination, the rear conveyer belt takes a step forward, and recycles to next beat, and formation product need to after repeatedly recycling lamination
Seek the battery strings of length.
Further, in the step (5), the imaging mechanism conveys the cauda on skin after being imaged simultaneously, calculates two
Coordinate difference between piece.
Further, head/cauda lead conductive electrode handles in the same way with cell piece, achievable battery strings
Head and the tail electrode connection.
The beneficial effects of the present invention are: a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process of the invention is with as follows
Advantage:
It is solar energy imbrication battery large-scale 1. the cost that photovoltaic cell imbrication manufacturing process of the invention generates substantially reduces
It manufactures and precondition is provided, meet the too scale mass production manufacture of solar energy imbrication battery panel；
2. photovoltaic cell imbrication simplified manufacturing process device fabrication difficulty of the invention, improve production efficiency of equipment, same it is folded
Watt string welding machine can fold out more solar energy imbrication battery strings within the unit time；
3. photovoltaic cell imbrication manufacturing process of the invention improves production efficiency of equipment, improves equipment to the positioning accuracy of product,
It reduces lap reduction between solar energy imbrication battery panel two panels and provides precondition.
Detailed description of the invention
Fig. 1 is that a kind of structure of the imbrication maker of high-speed, high precision photovoltaic cell imbrication manufacturing process of the invention is shown
It is intended to.
Appended drawing reference: cell piece 1, preceding conveyor belt 2, optical alignment guidance imaging mechanism 21, pre-determined bit ZYXR multiaxis are fixed
Draw manipulator 22, point glue transfer mechanism 23, rear conveyor belt 3, imbrication positioning optical alignment guidance imaging mechanism 31, imbrication positioning
ZYXR multiaxis draws manipulator 32 surely.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figure 1, a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process of the invention, is typically applied in solar energy
Battery imbrication string welding machine comprising have an imbrication maker, the imbrication maker includes be mutually juxtaposed setting preceding defeated
Belt 2 and rear conveyor belt 3 are sent, the preceding conveyor belt 2 is consistent with the rear rotation direction of conveyor belt 3, described preceding defeated
It send and has been sequentially arranged optical alignment guidance imaging mechanism 21 on belt 2, pre-determined bit ZYXR multiaxis draws manipulator 22 surely, point gum-printing press
It is more to be disposed with imbrication positioning optical alignment guidance imaging mechanism 31, imbrication positioning ZYXR in conveyor belt 3 for structure 23 after described
Axis draws manipulator 32 surely；
The technique includes the following steps:
(1) by cell piece 1 to be processed sequentially on expect before conveyor belt 2, battery position position is unknown at this time；
(2) it waits cell piece 1 to take pictures when being transported to optical alignment guidance 21 lower section of imaging mechanism to cell piece 1, calculates
The position coordinates of cell piece 1, each beat position a piece of cell piece 1；
(3) calculated value that imaging mechanism 21 is guided according to the optical alignment, determines machine drawing tool using the pre-determined bit ZYXR multiaxis
Hand 22 carries out position correction to the piece cell piece 1；
(4) cell piece 1 after correcting conveys described glue transfer mechanism 23, to 1 point of print glue of cell piece；
(5) cell piece 1 after printing glue is delivered in the rear conveyor belt 3 and transmits, and passes through the imbrication and position optical alignment
Imaging mechanism 31 is guided to carry out coordinate setting before imbrication, the imaging mechanism conveys the cauda on skin, calculates after being imaged simultaneously
Coordinate difference between two panels；
(6) imbrication positioning ZYXR multiaxis draw surely manipulator 32 according to coordinate difference by the cell piece 1 after printing glue be stacked to it is described after
On the cauda cell piece 1 of conveyer belt, battery strings are formed；
(7) after lamination, the rear conveyer belt takes a step forward, and recycles to next beat, and formation product need to after repeatedly recycling lamination
Seek the battery strings of length.
In a preferred embodiment of the present invention, there is head/cauda lead conductive electrode to locate in the same way with cell piece 1
Reason, the connection of the head and the tail electrode of achievable battery strings.
Above embodiments are only the one such embodiment of the present invention, and the description thereof is more specific and detailed, but can not
Therefore limitations on the scope of the patent of the present invention are interpreted as.It should be pointed out that for those of ordinary skill in the art,
Without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (3)
1. a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process, which is characterized in that it includes imbrication maker, described
Imbrication maker includes the preceding conveyor belt and rear conveyor belt for being mutually juxtaposed setting, the preceding conveyor belt and it is described after
The rotation direction of conveyor belt is consistent, and optical alignment guidance imaging mechanism, pre-determined bit have been sequentially arranged in the preceding conveyor belt
ZYXR multiaxis draws manipulator, point glue transfer mechanism surely, and imbrication positioning optical alignment guidance is disposed in the rear conveyor belt
Imaging mechanism, imbrication positioning ZYXR multiaxis draw manipulator surely；
The technique includes the following steps:
(1) by cell piece to be processed sequentially on expect preceding conveyor belt, battery position position is unknown at this time；
(2) it waits cell piece to take pictures when being transported to below the optical alignment guidance imaging mechanism to cell piece, calculates battery
The position coordinates of piece, each beat position a piece of cell piece；
(3) calculated value that imaging mechanism is guided according to the optical alignment, draws manipulator using the pre-determined bit ZYXR multiaxis surely
Position correction is carried out to the piece cell piece；
(4) cell piece after correcting conveys upper described glue transfer mechanism, prints glue to cell piece point；
(5) cell piece after printing glue is delivered in the rear conveyor belt and transmits, and positions optical alignment by the imbrication and draw
It leads imaging mechanism and carries out coordinate setting before imbrication；
(6) the imbrication positioning ZYXR multiaxis draws manipulator that the cell piece after printing glue is stacked to the rear conveying according to coordinate difference surely
On the cauda cell piece of band, battery strings are formed；
(7) after lamination, the rear conveyer belt takes a step forward, and recycles to next beat, and formation product need to after repeatedly recycling lamination
Seek the battery strings of length.
2. a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process according to claim 1, it is characterised in that: the step
Suddenly in (5), the imaging mechanism conveys the cauda on skin after being imaged simultaneously, calculates the coordinate difference between two panels.
3. a kind of high-speed, high precision photovoltaic cell imbrication manufacturing process according to claim 1, it is characterised in that: have it is first/
The lead conductive electrode of cauda is handled in the same way with cell piece, the connection of the head and the tail electrode of achievable battery strings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910691173.5A CN110379742A (en) | 2019-07-29 | 2019-07-29 | A kind of high-speed, high precision photovoltaic cell imbrication manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910691173.5A CN110379742A (en) | 2019-07-29 | 2019-07-29 | A kind of high-speed, high precision photovoltaic cell imbrication manufacturing process |
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| Publication Number | Publication Date |
|---|---|
| CN110379742A true CN110379742A (en) | 2019-10-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910691173.5A Pending CN110379742A (en) | 2019-07-29 | 2019-07-29 | A kind of high-speed, high precision photovoltaic cell imbrication manufacturing process |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160163914A1 (en) * | 2014-12-05 | 2016-06-09 | Solarcity Corporation | Systems, methods and apparatus for precision automation of manufacturing solar panels |
| CN107004729A (en) * | 2014-12-05 | 2017-08-01 | 光城公司 | System and method for tandem photovoltaic structure |
| CN109075220A (en) * | 2016-05-06 | 2018-12-21 | 应用材料意大利有限公司 | Equipment for being directed at solar cell device, the system used in the manufacture of solar battery arrangement, and the method for being directed at solar cell device |
| CN109742192A (en) * | 2019-02-26 | 2019-05-10 | 苏州辰正太阳能设备有限公司 | High speed photovoltaic module production equipment and production method |
-
2019
- 2019-07-29 CN CN201910691173.5A patent/CN110379742A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160163914A1 (en) * | 2014-12-05 | 2016-06-09 | Solarcity Corporation | Systems, methods and apparatus for precision automation of manufacturing solar panels |
| CN107004729A (en) * | 2014-12-05 | 2017-08-01 | 光城公司 | System and method for tandem photovoltaic structure |
| CN109075220A (en) * | 2016-05-06 | 2018-12-21 | 应用材料意大利有限公司 | Equipment for being directed at solar cell device, the system used in the manufacture of solar battery arrangement, and the method for being directed at solar cell device |
| CN109742192A (en) * | 2019-02-26 | 2019-05-10 | 苏州辰正太阳能设备有限公司 | High speed photovoltaic module production equipment and production method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191025 |