CN110373524B - 一种90公斤级焊丝用钢热处理软化工艺 - Google Patents
一种90公斤级焊丝用钢热处理软化工艺 Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 238000003466 welding Methods 0.000 title claims abstract description 18
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 238000004321 preservation Methods 0.000 claims abstract description 9
- 239000000126 substance Substances 0.000 claims abstract description 5
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 3
- 239000012535 impurity Substances 0.000 claims abstract description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 3
- 238000010079 rubber tapping Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 2
- 238000010583 slow cooling Methods 0.000 abstract 1
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/32—Soft annealing, e.g. spheroidising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
本发明公开了一种90公斤级焊丝用钢热处理软化工艺,本工艺包括以下步骤:加热、保温和缓冷。冷却工序:冷却时将钢材冷却至630℃‑650℃保温,保温时间≥1 h。适用于本工艺的焊丝用钢化学成分重量百分比为:C:0.07~0.11%,Si:0.40~0.60%,Mn:1.60~1.90%,Ni:2.10~2.50%,Mo:0.55~0.75%,Cr:0.35~0.50%,Ti:0.05~0.10%,其余为Fe和不可避免的杂质元素。本发明工艺简单,软化效果好,经该工艺处理后焊丝用钢抗拉强度≤580 MPa,断后延伸率≥35%,断面收缩率≥75%。
Description
技术领域
本发明属于冶金工艺领域,具体涉及一种高强焊丝用钢热处理软化工艺。
背景技术
随着机械设备轻量化和高强钢的发展,对高强焊丝用钢的需求也越来越大。高强焊丝是由热轧盘条经拉拔而成。由于高强焊丝含有大量合金元素,使得轧制后的热轧盘条含有大量非平衡组织,强度较高,给拉拔带来较大困难。另外,盘条经多道次拉拔后也会产生较大的加工硬化,强度急剧升高,给后续拉拔带来困难。因此,本发明针对上述问题,开发了一种90公斤级焊丝用钢的热处理软化工艺。
发明内容
本发明旨在解决的工艺问题是提供一种90公斤级焊丝用钢热处理软化工艺。
为实现上述发明,采取如下工艺方案:
一种90公斤级焊丝用钢热处理软化工艺,所述焊丝用钢的化学成分重量百分比为:C:0.07~0.11%,Si≤0.40~0.60%,Mn:1.60~1.90%,Ni:2.10~2.50%,Mo:0.55~0.75%,Cr:0.35~0.50%,Ti:0.05~0.10%,其余为Fe和不可避免的杂质元素;
软化工艺包括以下工序:加热、保温和冷却;冷却工序:冷却时将钢材冷却至630℃-650℃保温,保温时间≥1 h。
进一步地,所述加热工序:将所述焊丝用钢放入加热炉中,然后加热至860℃-895℃。
进一步地,所述保温工序:加热工序加热至860℃-895℃后保温,保温时间为将材料烧透后即材料内外温度均匀后的保温时间,为10-30 min。
进一步地,所述冷却工序:冷却时将钢材冷却至630℃-650℃保温,保温时间≥1h;达到保温时间后冷却至出炉温度即可出炉,冷速和出炉温度不限。为提高生产效率,可加快冷速或在较高温度出炉。
进一步地,将焊丝加热至875℃-890℃。
进一步地,经热处理软化退火后焊丝用钢抗拉强度≤580 MPa,断后延伸率≥35%,断面收缩率≥75%。
采用上述工艺方案的有益效果在于:
本发明通过合金热力学和动力学计算,再结合实验分析测试,确定出合金相变温度区间和相变驱动力,最终设计出一种热处理软化工艺,该工艺处理后的材料性能效果好且稳定,且可显著缩短热处理时间,提高生产效率。
具体实施方式
下面结合具体实施例对本发明做进一步详细的说明。
选取的样品为直径5.5 mm的热轧盘条,实施例1-5分别截取其中的一段,实施例中样品的化学成分如表1所示。
表1实施例化学成分(重量百分比)
实验采用井式炉,炉温从室温升至预设加热温度,升温时间均为1.5 h,保温20min后盘条内外温度均匀,经保温后冷却至预设温度,再经保温后快冷至100℃出炉,具体工艺参数及性能如表2所示。
表2实施例工艺参数及性能
以上实施例仅用以说明而非限制本发明的工艺方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通工艺人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。
Claims (1)
1.一种90公斤级焊丝用钢热处理软化工艺,其特征在于,所述焊丝用钢的化学成分重量百分比为:C:0.07~0.11%,Si:0.40~0.60%,Mn:1.60~1.90%,Ni:2.36~2.50%,Mo:0.55~0.75%,Cr:0.35~0.50%,Ti:0.05~0.10%,其余为Fe和不可避免的杂质元素;
软化工艺包括以下工序:加热、保温和冷却;所述加热工序:将所述焊丝用钢放入加热炉中,然后加热至875℃-890℃;所述保温工序:加热工序加热至875℃-890℃后保温,保温时间为将材料烧透后即材料内外温度均匀后的保温时间,为10-30min;所述冷却工序:冷却时将钢材冷却至630℃-650℃保温,保温时间1-3h;达到保温时间后冷却至出炉温度即可出炉,冷速和出炉温度不限;
经热处理软化退火后焊丝用钢抗拉强度≤580 MPa,断后延伸率≥35%,断面收缩率≥75%。
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CN115369330B (zh) * | 2022-10-24 | 2023-03-24 | 张家港荣盛特钢有限公司 | 一种高焊接性能的90公斤级气保焊丝及其制备方法 |
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CN106399649A (zh) * | 2016-10-10 | 2017-02-15 | 四川理工学院 | 一种低合金高强度焊丝球化退火方法 |
WO2018004297A1 (ko) * | 2016-07-01 | 2018-01-04 | 주식회사 포스코 | 저항복비 특성 및 저온인성이 우수한 고강도 강판 및 그 제조방법 |
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JPS5271329A (en) * | 1975-12-12 | 1977-06-14 | Nippon Steel Corp | Process for heat treatment of steel pipe or steel pipe welds |
CN101288926A (zh) * | 2007-04-20 | 2008-10-22 | 宝山钢铁股份有限公司 | 一种铁素体不锈钢焊丝盘条、焊丝及其制造方法和应用 |
ITRM20100044A1 (it) * | 2010-02-09 | 2011-08-10 | Elbor S R L | Filo per saldatura e relativo procedimento di fabbricazione. |
CN101984121A (zh) * | 2010-12-09 | 2011-03-09 | 宣化钢铁集团有限责任公司 | 一种600MPa级高强度焊丝用钢盘条及其生产工艺 |
CN104526182B (zh) * | 2012-11-30 | 2016-07-06 | 江苏天业合金材料有限公司 | 船舶用低合金钢自动焊丝 |
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