CN110371084A - A kind of automatic car washing device - Google Patents
A kind of automatic car washing device Download PDFInfo
- Publication number
- CN110371084A CN110371084A CN201910705958.3A CN201910705958A CN110371084A CN 110371084 A CN110371084 A CN 110371084A CN 201910705958 A CN201910705958 A CN 201910705958A CN 110371084 A CN110371084 A CN 110371084A
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- Prior art keywords
- unit
- steering engine
- brush
- car washing
- side brush
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- 238000005406 washing Methods 0.000 title claims abstract description 46
- 239000007921 spray Substances 0.000 claims abstract description 57
- 238000005507 spraying Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000002347 injection Methods 0.000 claims description 22
- 239000007924 injection Substances 0.000 claims description 22
- 238000001035 drying Methods 0.000 claims description 12
- 230000010412 perfusion Effects 0.000 claims 2
- 235000013358 Solanum torvum Nutrition 0.000 claims 1
- 240000002072 Solanum torvum Species 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000011493 spray foam Substances 0.000 claims 1
- 239000006260 foam Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 9
- 238000001802 infusion Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/002—Vehicle drying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/004—Conveyors for vehicle cleaning apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/04—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
- B60S3/06—Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles with rotary bodies contacting the vehicle
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
本发明公开了一种自动洗车装置,包括矩形的机架,机架上设置有运输单元、第一喷射单元、第二喷射单元、第一侧刷单元、第二侧刷单元、顶刷单元及第三喷射单元,运输单元能够驱动车辆通过机架,第一喷射单元、第二喷射单元及第三喷射单元依次间隔排列,且第二侧刷单元和顶刷单元均位于第二喷射单元与第三喷射单元之间,第一喷射单元用于喷射水,第二喷射单元用于喷射泡沫蜡,第三喷射单元用于喷射水蜡;第一侧刷单元为四个。本发明自动洗车装置提高了洗车的效率和质量。
The invention discloses an automatic car washing device, comprising a rectangular frame, on which a transport unit, a first spray unit, a second spray unit, a first side brush unit, a second side brush unit, a top brush unit and a The third spraying unit, the transport unit can drive the vehicle through the frame, the first spraying unit, the second spraying unit and the third spraying unit are arranged at intervals in sequence, and the second side brush unit and the top brush unit are located between the second spraying unit and the third spraying unit. Among the three spraying units, the first spraying unit is used for spraying water, the second spraying unit is used for spraying foam wax, and the third spraying unit is used for spraying water wax; there are four first side brush units. The automatic car washing device of the invention improves the efficiency and quality of car washing.
Description
技术领域technical field
本发明涉及车辆清洗设备技术领域,特别是涉及一种自动洗车装置。The invention relates to the technical field of vehicle washing equipment, in particular to an automatic vehicle washing device.
背景技术Background technique
目前的车辆清洗设备大多采用竖直大滚刷,竖直大滚刷高速旋转对车辆安全性造成影响,同时,无法保证针对市面多种车型刷洗;很多司机将车开入车辆清洗设备时车头不易摆正,容易造成车辆跑偏,损害设备;运输带采用单边,容易使车轮一次磨损,减少车轮使用寿命;有些通过驱动车辆使车辆通过整个车辆清洗设备、完成整个洗车行程,不易保证洗车时间,洗车效率低;还有些将车辆停在原地,通过施加多步洗车,不能够达到高效洗车,洗车时间长;喷射装置不能够实现高效率喷射;汽车的侧面刷头,大多竖直摆放,对车侧面角度不同清洗效果不同,容易造成残留;烘干装置大部分只朝一个方面烘干,容易造成水渍残留;长时间在潮湿情况下下正常工作,如果出现损坏,则需要更换很多传感器,电机等电子设备维修成本高。At present, most of the current vehicle cleaning equipment adopts a large vertical roller brush. The high-speed rotation of the vertical large roller brush affects the safety of the vehicle. At the same time, it is impossible to guarantee the brushing for various models on the market; many drivers drive the car into the vehicle cleaning equipment. Straightening, it is easy to cause the vehicle to deviate and damage the equipment; the conveyor belt adopts one side, which is easy to wear the wheels at one time and reduce the service life of the wheels; some drive the vehicle to make the vehicle pass through the entire vehicle cleaning equipment and complete the entire car washing journey, which is not easy to guarantee the car washing time. , the car washing efficiency is low; some park the vehicle in place, and by applying multi-step car washing, it cannot achieve efficient car washing, and the car washing time is long; the injection device cannot achieve high-efficiency injection; the side brush heads of the car are mostly placed vertically, The cleaning effect is different for the side angle of the car, which is easy to cause residue; most of the drying devices only dry in one side, which is easy to cause water stains; if it works normally in humid conditions for a long time, if it is damaged, many sensors need to be replaced , The maintenance cost of electronic equipment such as motors is high.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种自动洗车装置,以解决上述现有技术存在的问题,提高洗车效率和质量。The purpose of the present invention is to provide an automatic car washing device, so as to solve the above problems existing in the prior art and improve the efficiency and quality of car washing.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供了一种自动洗车装置,包括矩形的机架,所述机架上设置有运输单元、第一喷射单元、第二喷射单元、第一侧刷单元、第二侧刷单元、顶刷单元及第三喷射单元,所述运输单元能够驱动车辆通过所述机架,所述第一喷射单元、所述第二喷射单元及所述第三喷射单元依次间隔排列,且所述第二侧刷单元和所述顶刷单元均位于所述第二喷射单元与所述第三喷射单元之间;The invention provides an automatic car washing device, comprising a rectangular frame, on which a transport unit, a first spray unit, a second spray unit, a first side brush unit, a second side brush unit and a top brush are arranged unit and a third spray unit, the transport unit capable of driving a vehicle through the frame, the first spray unit, the second spray unit and the third spray unit are spaced in sequence, and the second side Both the brush unit and the top brush unit are located between the second spray unit and the third spray unit;
所述第一喷射单元、所述第二喷射单元及所述第三喷射单元均包括底端与所述机架固连的门型支架,所述门型支架的内侧面设置有一条T形凹槽,且所述T形凹槽从所述门型支架的内侧面的一个底端延伸至所述门型支架的内侧面的另一个底端,所述T形凹槽内设置有输液管和若干个与所述输液管连通的喷头,所述喷头的喷嘴伸出所述门型支架的内侧面,所述第一喷射单元用于喷射水,所述第二喷射单元用于喷射泡沫蜡,所述第三喷射单元用于喷射水蜡;The first spraying unit, the second spraying unit and the third spraying unit all include a door-shaped bracket whose bottom end is fixedly connected with the frame, and a T-shaped recess is provided on the inner side of the door-shaped bracket. groove, and the T-shaped groove extends from one bottom end of the inner side of the portal bracket to the other bottom end of the inner side of the portal bracket, and the T-shaped groove is provided with an infusion tube and a plurality of spray heads communicated with the infusion pipe, the nozzles of the spray heads protrude from the inner side of the portal bracket, the first spray unit is used for spraying water, the second spray unit is used for spraying foam wax, The third spray unit is used for spraying water wax;
所述第一侧刷单元为四个,且所述第一侧刷单元包括第一侧刷、第一舵机和与所述机架固连的支撑杆,所述第一舵机通过连接杆与所述支撑杆的顶端固连,所述第一侧刷与所述第一舵机的输出轴固连;The number of the first side brush units is four, and the first side brush units include a first side brush, a first steering gear, and a support rod fixedly connected to the frame, and the first steering gear passes through a connecting rod. is fixedly connected with the top end of the support rod, and the first side brush is fixedly connected with the output shaft of the first steering gear;
所述第二侧刷单元包括两个固设在所述机架上的支板,每个所述支板的前后两端分别设置有一个第二侧刷子单元,所述第二侧刷子单元包括与所述支板转动连接的第一连杆、一端与所述第一连杆转动连接的第二连杆、与所述第二连杆另一端连接的球形铰链、与所述球形铰链固连的第二舵机及与所述第二舵机的输出轴固连的第二侧刷,所述第二连杆远离所述第一连杆的一端还通过弹簧与所述支板连接;The second side brush unit includes two support plates fixed on the frame, the front and rear ends of each support plate are respectively provided with a second side brush unit, and the second side brush unit includes a first connecting rod rotatably connected to the support plate, a second connecting rod rotatably connected to the first connecting rod at one end, a spherical hinge connected to the other end of the second connecting rod, and fixedly connected to the spherical hinge The second steering gear and the second side brush fixedly connected with the output shaft of the second steering gear, the end of the second connecting rod away from the first connecting rod is also connected with the support plate through a spring;
所述顶刷单元包括顶刷、设置在一个所述支板的内侧面中的第一直线电机、与所述第一直线电机的输出轴固连的第三舵机及设置在另一个所述支板的内侧面中的第二直线电机,所述顶刷的一端与所述第三舵机的输出轴固连、另一端与所述第二直线电机的输出轴转动连接。The top brush unit includes a top brush, a first linear motor arranged in the inner side of one of the support plates, a third steering gear fixedly connected with the output shaft of the first linear motor, and a third steering gear arranged in the other. For the second linear motor on the inner side of the support plate, one end of the top brush is fixedly connected with the output shaft of the third steering gear, and the other end is rotatably connected with the output shaft of the second linear motor.
优选地,所述运输单元包括分别与所述机架转动配合的主动轴、从动轴及分别与所述机架固连的第一支撑架、第二支撑架,所述主动轴与运输电机的输出轴固连,所述主动轴、所述第一支撑架、所述从动轴上绕有第一传送带,所述主动轴、所述第二支撑架、所述从动轴上绕有第二传送带,所述第一支撑架的顶端及所述第二支撑架的顶端均均匀设置有若个个滚筒,所述第一传送带与所述第一支撑架上的所述滚筒滑动配合,所述第二传送带与所述第二支撑架上的所述滚筒滑动配合。Preferably, the transport unit includes a driving shaft and a driven shaft that are respectively rotatably matched with the frame, and a first support frame and a second support frame that are respectively fixed to the frame, and the driving shaft is connected to the transport motor. The output shaft is fixedly connected, the driving shaft, the first support frame, and the driven shaft are wound with a first conveyor belt, and the driving shaft, the second support frame, and the driven shaft are wound with The second conveyor belt, the top of the first support frame and the top of the second support frame are provided with several rollers evenly, the first conveyor belt is slidingly matched with the rollers on the first support frame, The second conveyor belt is slidably engaged with the rollers on the second support frame.
优选地,还包括设置与所述机架前端的导正板,所述导正板上对应所述第一传送带的位置设置有导槽,所述导槽一侧设置有第一挡板、另一侧设置有第二挡板,所述第一挡板与所述第一传送带平行,所述第二挡板远离所述第一传送带的一端与所述第一挡板的距离大于所述第二挡板另一端与所述第一挡板的距离;所述导正板上对应第一传送带设置有第一搭接板、对应所述第二传送带设置有第二搭接板,所述第一搭接板和所述第二搭接板均搭设在所述机架上;所述第二传送带的宽度为所述第一传送带的宽度的2倍。Preferably, it also includes a guide plate arranged on the front end of the frame, a guide groove is provided on the guide plate at a position corresponding to the first conveyor belt, and a first baffle plate and a second baffle plate are arranged on one side of the guide groove. A second baffle is arranged on one side, the first baffle is parallel to the first conveyor belt, and the distance between the end of the second baffle away from the first conveyor belt and the first baffle is greater than that of the first baffle. The distance between the other end of the second baffle plate and the first baffle plate; a first overlapping plate corresponding to the first conveyor belt is provided on the front guide plate, a second overlapping plate corresponding to the second conveyor belt is disposed, and the first overlapping plate is disposed corresponding to the second conveyor belt. Both an overlapping plate and the second overlapping plate are mounted on the frame; the width of the second conveyor belt is twice the width of the first conveyor belt.
优选地,每个所述支板上均设置有一个轮刷单元;所述轮刷单元包括设置在所述支板中的第四舵机、一端与所述第四舵机的输出轴固连的驱动臂、固设在所述驱动臂另一端的第五舵机及与所述第五舵机的输出轴固连的、位于两个所述支板之间的轮刷,所述轮刷的轴向与所述机架的长度方向平行。Preferably, each support plate is provided with a wheel brush unit; the wheel brush unit includes a fourth steering gear arranged in the support plate, one end of which is fixedly connected with the output shaft of the fourth steering gear The driving arm, the fifth steering gear fixed on the other end of the driving arm, and the wheel brush fixed with the output shaft of the fifth steering gear and located between the two support plates, the wheel brush The axial direction is parallel to the length direction of the frame.
优选地,所述支撑杆的顶端内部固设有一扭簧,所述扭簧一端与所述连接杆固连、另一端与所述支撑杆固连,且所述连接杆与所述支撑杆转动配合。Preferably, a torsion spring is fixed inside the top end of the support rod, one end of the torsion spring is fixedly connected with the connecting rod, the other end is fixedly connected with the support rod, and the connecting rod and the support rod rotate Cooperate.
优选地,所述顶刷单元为两个,且两个所述顶刷单元并行设置。Preferably, there are two top brush units, and the two top brush units are arranged in parallel.
优选地,所述机架的尾部还设置有两个烘干单元,所述烘干单元包括两个设置在所述机架上的支柱、两个分别设置在两个所述支柱的内侧面上的竖直风扇,一个所述支柱的内侧面上设置有第三直线电机,所述第三直线电机的输出轴上固设有第六舵机,所述第六舵机的输出轴与水平风扇的一端固连,另一个所述支柱的内侧面设置有第四直线电机,所述水平风扇的另一端与所述第四直线电机的输出轴转动连接。Preferably, two drying units are further arranged at the rear of the rack, and the drying units include two pillars arranged on the rack, two respectively arranged on the inner sides of the two pillars a vertical fan, a third linear motor is arranged on the inner side of one of the pillars, a sixth steering gear is fixed on the output shaft of the third linear motor, and the output shaft of the sixth steering gear is connected to the horizontal fan One end of the horizontal fan is fixedly connected, a fourth linear motor is arranged on the inner side of the other support, and the other end of the horizontal fan is rotatably connected with the output shaft of the fourth linear motor.
优选地,还包括PLC可编程控制器,所述机架的前端还设置有入门拱架,所述入门拱架、所述支板、所述支柱及每个所述门型支架均设置有红外感应器,所述红外感应器、所述驱动电机、所述喷头、所述第一舵机、所述第二舵机、所述第三舵机、所述第四舵机、所述第五舵机、所述第六舵机、所述第一直线电机、所述第二直线电机、所述第三直线电机、所述第四直线电机、所述竖直风扇及所述水平风扇分别与所述PLC可编程控制器电连接。Preferably, it also includes a PLC programmable controller, the front end of the rack is also provided with an entry arch, and the entry arch, the support plate, the pillar and each of the portal brackets are provided with infrared Sensor, the infrared sensor, the drive motor, the nozzle, the first steering gear, the second steering gear, the third steering gear, the fourth steering gear, the fifth steering gear The steering gear, the sixth steering gear, the first linear motor, the second linear motor, the third linear motor, the fourth linear motor, the vertical fan and the horizontal fan are respectively It is electrically connected with the PLC programmable controller.
优选地,所述机架上还设置有壳体,所述运输单元、所述第一喷射单元、所述第二喷射单元、所述第一侧刷单元、所述第二侧刷单元、所述顶刷单元、所述轮刷单元及所述第三喷射单元均位于所述壳体内。Preferably, the frame is further provided with a casing, the transport unit, the first spray unit, the second spray unit, the first side brush unit, the second side brush unit, the The top brush unit, the wheel brush unit and the third spray unit are all located in the housing.
本发明自动洗车装置相对于现有技术取得了以下技术效果:Compared with the prior art, the automatic car washing device of the present invention achieves the following technical effects:
本发明自动洗车装置提高了洗车的效率和质量;本发明自动洗车装置通过导正板能够将车头自动导正,避免了车辆的跑偏;第二传送带的宽度为第一传送带的宽度的2倍,使得本发明自动洗车装置能够适用于多种不同宽度的车辆,第一侧刷、第二侧刷、轮刷以及顶刷能够配合使用,并且能保证车辆的每个面刷洗两次以上,使汽车的外部均刷洗干净,并能根据不同车型,调整上下高度,以及刷洗侧面的角度;第一喷射单元、第二喷射单元及第三喷射单元在喷射区域内具有一定交集,使每个面能够喷射完整,保证喷射效率最高,耗材最少;通过PLC可编程控制器和运输单元能够保证汽车在不同工位停留不同的时间;烘干单元能够保证车辆前后都均有空气对流,能够实现车辆快速烘干,提高工作效率。The automatic car washing device of the present invention improves the efficiency and quality of car washing; the automatic car washing device of the present invention can automatically guide the front of the car through the guide plate, so as to avoid the deviation of the vehicle; the width of the second conveyor belt is twice the width of the first conveyor belt , so that the automatic car washing device of the present invention can be applied to a variety of vehicles of different widths, the first side brush, the second side brush, the wheel brush and the top brush can be used together, and each surface of the vehicle can be brushed more than twice, so that the The exterior of the car is brushed clean, and the upper and lower heights and the angle of the brush side can be adjusted according to different models; the first spray unit, the second spray unit and the third spray unit have a certain intersection in the spray area, so that each surface can be The injection is complete, ensuring the highest injection efficiency and the least consumables; the PLC programmable controller and the transport unit can ensure that the car stays at different stations for different times; the drying unit can ensure that there is air convection in the front and rear of the vehicle, which can realize the rapid drying of the vehicle dry, improve work efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明自动洗车装置的结构示意图;Fig. 1 is the structural representation of the automatic car washing device of the present invention;
图2为本发明自动洗车装置的部分结构示意图;Fig. 2 is the partial structure schematic diagram of the automatic car washing device of the present invention;
图3为本发明自动洗车装置中导正板的结构示意图;Fig. 3 is the structural schematic diagram of the front guide plate in the automatic car washing device of the present invention;
图4为本发明自动洗车装置中运输单元的结构示意图;4 is a schematic structural diagram of a transport unit in the automatic car washing device of the present invention;
图5为本发明自动洗车装置中第一喷射单元的结构示意图;5 is a schematic structural diagram of a first spray unit in the automatic car washing device of the present invention;
图6为本发明自动洗车装置中前第一侧刷单元的结构示意图;6 is a schematic structural diagram of the front first side brush unit in the automatic car washing device of the present invention;
图7为本发明自动洗车装置中第二侧刷子单元的结构示意图;7 is a schematic structural diagram of a second side brush unit in the automatic car washing device of the present invention;
图8为本发明自动洗车装置中顶刷单元的结构示意图;8 is a schematic structural diagram of a top brush unit in the automatic car washing device of the present invention;
图9为本发明自动洗车装置中轮刷单元的结构示意图;9 is a schematic structural diagram of a wheel brush unit in the automatic car washing device of the present invention;
图10为本发明自动洗车装置中烘干单元的结构示意图;10 is a schematic structural diagram of a drying unit in the automatic car washing device of the present invention;
其中:1-机架,2-壳体,3-导正板,301-第一挡板,302-第二挡板,303-导槽,304-第一搭接板,305-第二搭接板,4-第一传送带,401-主动轴,402-第一支撑架,5-第二传送带,501-从动轴,502-第二支撑架,6-前第一侧刷单元,601-支撑杆,602-连接杆,603-第一舵机,604-第一侧刷,7-后第一侧刷单元,8-入门拱架,9-第一喷射单元,901-门型支架,902-T形凹槽,903-喷头,904-红外感应器,10-第二喷射单元,11-第二侧刷单元,111-第二侧刷子单元,1111-第一连杆,1112-第二连杆,1113-球形铰链,1114-第二舵机,1115-第二侧刷,1116-弹簧,112-支板,12-顶刷单元,121-顶刷,13-第三喷射单元,14-烘干单元,141-支柱,142-竖直风扇,143-水平风扇,15-轮刷单元,151-驱动臂,152-轮刷。Among them: 1-frame, 2-shell, 3-guide plate, 301-first baffle, 302-second baffle, 303-guide groove, 304-first overlapping plate, 305-second overlapping Connecting plate, 4-first conveyor belt, 401-drive shaft, 402-first support frame, 5-second conveyor belt, 501-driven shaft, 502-second support frame, 6-front first side brush unit, 601 -Support rod, 602-Connecting rod, 603-First steering gear, 604-First side brush, 7-Rear first side brush unit, 8-Entry arch, 9-First jet unit, 901-Gateway bracket , 902-T-shaped groove, 903-spray head, 904-infrared sensor, 10-second spray unit, 11-second side brush unit, 111-second side brush unit, 1111-first link, 1112- Second connecting rod, 1113-ball hinge, 1114-second steering gear, 1115-second side brush, 1116-spring, 112-support plate, 12-top brush unit, 121-top brush, 13-third spray unit , 14-drying unit, 141-pillar, 142-vertical fan, 143-horizontal fan, 15-wheel brush unit, 151-drive arm, 152-wheel brush.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种一种自动洗车装置,以解决上述现有技术存在的问题,提高洗车效率和质量。The purpose of the present invention is to provide an automatic car washing device, so as to solve the above problems existing in the prior art and improve the efficiency and quality of car washing.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1-10所示:本实施例自动洗车装置包括矩形的机架1,机架1上设置有运输单元、第一喷射单元9、第二喷射单元10、第一侧刷单元、第二侧刷单元11、顶刷单元12、轮刷单元15及第三喷射单元13,运输单元能够驱动车辆通过机架1,第一喷射单元9、第二喷射单元10及第三喷射单元13依次间隔排列,且第二侧刷单元11、轮刷单元15及顶刷单元12均位于第二喷射单元10与第三喷射单元13之间。As shown in Figures 1-10: the automatic car washing device in this embodiment includes a rectangular frame 1, and the frame 1 is provided with a transport unit, a first spray unit 9, a second spray unit 10, a first side brush unit, a second The side brush unit 11, the top brush unit 12, the wheel brush unit 15 and the third spray unit 13, the transport unit can drive the vehicle through the frame 1, the first spray unit 9, the second spray unit 10 and the third spray unit 13 are sequentially spaced Arranged, and the second side brush unit 11 , the wheel brush unit 15 and the top brush unit 12 are all located between the second spray unit 10 and the third spray unit 13 .
运输单元包括分别与机架1转动配合的主动轴401、从动轴501及分别与机架1固连的第一支撑架402、第二支撑架502,主动轴401与运输电机的输出轴固连,主动轴401、第一支撑架402、从动轴501上绕有第一传送带4,主动轴401、第二支撑架502、从动轴501上绕有第二传送带5,第一支撑架402的顶端及第二支撑架502的顶端均均匀设置有若个个滚筒,第一传送带4与第一支撑架402上的滚筒滑动配合,第二传送带5与第二支撑架502上的滚筒滑动配合。The transport unit includes a driving shaft 401 and a driven shaft 501 that are respectively rotatably matched with the frame 1, and a first support frame 402 and a second support frame 502 that are respectively fixed to the frame 1. The driving shaft 401 is fixed to the output shaft of the transport motor. Connected, the first conveyor belt 4 is wound around the driving shaft 401, the first support frame 402, and the driven shaft 501, and the second conveyor belt 5 is wound around the driving shaft 401, the second support frame 502, and the driven shaft 501, and the first support frame The top of the 402 and the top of the second support frame 502 are evenly provided with several rollers, the first conveyor belt 4 is slidingly matched with the rollers on the first support frame 402, and the second conveyor belt 5 slides with the rollers on the second support frame 502. Cooperate.
本实施例自动洗车装置还包括设置与机架1前端的导正板3,导正板3上对应第一传送带4的位置设置有导槽303,导槽303一侧设置有第一挡板301、另一侧设置有第二挡板302,第一挡板301与第一传送带4平行,第二挡板302远离第一传送带4的一端与第一挡板301的距离大于第二挡板302另一端与第一挡板301的距离;导正板3上对应第一传送带4设置有第一搭接板304、对应第二传送带5设置有第二搭接板305,第一搭接板304和第二搭接板305均搭设在机架1上;通过导正板3上的第一挡板301、第二挡板302和导槽303能够将车头自动导正,避免了车辆的跑偏;第二传送带5的宽度为第一传送带4的宽度的2倍,使得本发明自动洗车装置能够适用于多种不同宽度的车辆。The automatic car washing device in this embodiment also includes a front guide plate 3 arranged on the front end of the frame 1 , a guide groove 303 is provided on the guide plate 3 at a position corresponding to the first conveyor belt 4 , and a first baffle 301 is provided on one side of the guide groove 303 . 2. A second baffle 302 is provided on the other side, the first baffle 301 is parallel to the first conveyor belt 4, and the distance between the end of the second baffle 302 away from the first conveyor belt 4 and the first baffle 301 is greater than that of the second baffle 302 The distance between the other end and the first baffle 301; the first lap plate 304 is provided on the guide plate 3 corresponding to the first conveyor belt 4, and the second lap plate 305 is provided corresponding to the second conveyor belt 5. The first lap plate 304 The first baffle 301, the second baffle 302 and the guide groove 303 on the guide plate 3 can automatically guide the front of the vehicle to avoid the deviation of the vehicle. ; The width of the second conveyor belt 5 is twice the width of the first conveyor belt 4, so that the automatic car washing device of the present invention can be applied to a variety of vehicles of different widths.
第一喷射单元9、第二喷射单元10及第三喷射单元13均包括底端与机架1固连的门型支架901,门型支架901的内侧面设置有一条T形凹槽902,且T形凹槽902从门型支架901的内侧面的一个底端延伸至门型支架901的内侧面的另一个底端,T形凹槽902内设置有输液管和若干个与输液管连通的喷头903,喷头903的喷嘴伸出门型支架901的内侧面;第一喷射单元9、第二喷射单元10及第三喷射单元13的不同之处在于第一喷射单元9用于喷射水,第二喷射单元10用于喷射泡沫蜡,第三喷射单元13用于喷射水蜡。The first spraying unit 9, the second spraying unit 10 and the third spraying unit 13 all include a door-shaped bracket 901 whose bottom end is fixedly connected with the frame 1, and a T-shaped groove 902 is provided on the inner side of the door-shaped bracket 901, and The T-shaped groove 902 extends from one bottom end of the inner side of the portal bracket 901 to the other bottom end of the inner side of the portal bracket 901. The T-shaped groove 902 is provided with an infusion tube and a plurality of infusion tubes that communicate with the infusion tube. The spray head 903, the nozzle of the spray head 903 protrudes from the inner side of the portal bracket 901; the difference between the first spray unit 9, the second spray unit 10 and the third spray unit 13 is that the first spray unit 9 is used for spraying water, and the second spray unit 9 is used for spraying water. The spray unit 10 is used for spraying foam wax, and the third spray unit 13 is used for spraying water wax.
第一侧刷单元为四个,包括两个位于第一喷射单元9和第二喷射单元10之间的前第一侧刷单元6和两个位于第二侧刷单元11和第三喷射单元13之间的后第一侧刷单元7,且第一侧刷单元包括第一侧刷604、第一舵机603和与机架1固连的支撑杆601,第一舵机603通过连接杆602与支撑杆601的顶端固连,第一侧刷604与第一舵机603的输出轴固连;支撑杆601的顶端内部固设有一扭簧,扭簧一端与连接杆602固连、另一端与支撑杆601固连,且连接杆602与支撑杆601转动配合。There are four first side brush units, including two front first side brush units 6 located between the first spray unit 9 and the second spray unit 10 and two second side brush units 11 and third spray units 13 The rear first side brush unit 7 between them, and the first side brush unit includes a first side brush 604, a first steering gear 603 and a support rod 601 fixedly connected to the frame 1, and the first steering gear 603 passes through the connecting rod 602. It is fixedly connected with the top end of the support rod 601, and the first side brush 604 is fixedly connected with the output shaft of the first steering gear 603; a torsion spring is fixed inside the top end of the support rod 601, one end of the torsion spring is fixedly connected with the connecting rod 602, and the other end is fixedly connected. It is fixedly connected with the support rod 601 , and the connecting rod 602 is rotatably matched with the support rod 601 .
第二侧刷单元11包括两个固设在机架1上的支板112,每个支板112的前后两端分别设置有一个第二侧刷子单元111,第二侧刷子单元111包括与支板112转动连接的第一连杆1111、一端与第一连杆1111转动连接的第二连杆1112、与第二连杆1112另一端连接的球形铰链1113、与球形铰链1113固连的第二舵机1114及与第二舵机1114的输出轴固连的第二侧刷1115,第二连杆1112远离第一连杆1111的一端还通过弹簧1116与支板112连接。The second side brush unit 11 includes two support plates 112 fixed on the frame 1 , and a second side brush unit 111 is respectively disposed at the front and rear ends of each support plate 112 , and the second side brush unit 111 includes and supports A first link 1111 rotatably connected to the plate 112, a second link 1112 rotatably connected to the first link 1111 at one end, a spherical hinge 1113 connected to the other end of the second link 1112, and a second link fixed to the spherical hinge 1113 The steering gear 1114 and the second side brush 1115 fixedly connected to the output shaft of the second steering gear 1114 , and the end of the second connecting rod 1112 away from the first connecting rod 1111 is also connected to the support plate 112 through a spring 1116 .
顶刷单元12为两个,且两个顶刷单元12并行设置,每个顶刷单元12均包括顶刷121、设置在一个支板112的内侧面中的第一直线电机、与第一直线电机的输出轴固连的第三舵机及设置在另一个支板112的内侧面中的第二直线电机,顶刷121的一端与第三舵机的输出轴固连、另一端与第二直线电机的输出轴转动连接。There are two top brush units 12, and the two top brush units 12 are arranged in parallel. The third steering gear to which the output shaft of the linear motor is fixedly connected and the second linear motor arranged in the inner side of the other support plate 112, one end of the top brush 121 is fixedly connected to the output shaft of the third steering gear, and the other end is connected to the output shaft of the third steering gear. The output shaft of the second linear motor is rotatably connected.
每个支板112上均设置有一个轮刷单元15;轮刷单元15包括设置在支板112中的第四舵机、一端与第四舵机的输出轴固连的驱动臂151、固设在驱动臂151另一端的第五舵机及与第五舵机的输出轴固连的、位于两个支板112之间的轮刷152,轮刷152的轴向与机架1的长度方向平行。Each support plate 112 is provided with a wheel brush unit 15; the wheel brush unit 15 includes a fourth steering gear arranged in the support plate 112, a drive arm 151 whose one end is fixedly connected with the output shaft of the fourth steering gear, and a fixed The fifth steering gear at the other end of the driving arm 151 and the wheel brush 152 fixedly connected to the output shaft of the fifth steering gear and located between the two support plates 112 , the axial direction of the wheel brush 152 is the same as the length direction of the frame 1 parallel.
机架1的尾部还设置有两个烘干单元14,烘干单元14包括两个设置在机架1上的支柱141、两个分别设置在两个支柱141的内侧面上的竖直风扇142,一个支柱141的内侧面上设置有第三直线电机,第三直线电机的输出轴上固设有第六舵机,第六舵机的输出轴与水平风扇143的一端固连,另一个支柱141的内侧面设置有第四直线电机,水平风扇143的另一端与第四直线电机的输出轴转动连接。The rear of the rack 1 is also provided with two drying units 14 . The drying units 14 include two pillars 141 arranged on the rack 1 and two vertical fans 142 respectively arranged on the inner sides of the two pillars 141 . , a third linear motor is arranged on the inner side of one pillar 141, a sixth steering gear is fixed on the output shaft of the third linear motor, the output shaft of the sixth steering gear is fixedly connected with one end of the horizontal fan 143, and the other pillar The inner side of 141 is provided with a fourth linear motor, and the other end of the horizontal fan 143 is rotatably connected with the output shaft of the fourth linear motor.
本实施例自动洗车装置还包括PLC可编程控制器,机架1的前端还设置有入门拱架8,入门拱架8、支板112、支柱141及每个门型支架901均设置有红外感应器904,红外传感器能够感应到车辆是否通过,红外感应器904、驱动电机、喷头903、第一舵机603、第二舵机1114、第三舵机、第四舵机、第五舵机、第六舵机、第一直线电机、第二直线电机、第三直线电机、第四直线电机、竖直风扇142及水平风扇143分别与PLC可编程控制器电连接,PLC可编程控制器的型号为FX2N-128MR-001;在PLC可编程控制器的控制下第一侧刷604、第二侧刷1115、轮刷152以及顶刷121能够配合工作,并且能保证车辆的每个面刷洗两次以上,使汽车的外部均刷洗干净,并能根据不同车型,调整上下高度,以及刷洗侧面的角度。The automatic car washing device in this embodiment also includes a PLC programmable controller. The front end of the rack 1 is also provided with an entry arch 8 , and the entry arch 8 , the support plate 112 , the pillar 141 and each portal bracket 901 are provided with infrared sensors. 904, the infrared sensor can sense whether the vehicle passes through, the infrared sensor 904, the drive motor, the nozzle 903, the first steering gear 603, the second steering gear 1114, the third steering gear, the fourth steering gear, the fifth steering gear, The sixth steering gear, the first linear motor, the second linear motor, the third linear motor, the fourth linear motor, the vertical fan 142 and the horizontal fan 143 are respectively electrically connected to the PLC programmable controller. The model is FX2N-128MR-001; under the control of the PLC programmable controller, the first side brush 604, the second side brush 1115, the wheel brush 152 and the top brush 121 can work together, and can ensure that each side of the vehicle is brushed twice More than times, the exterior of the car can be brushed clean, and the upper and lower heights can be adjusted according to different models, as well as the angle of the side of the brush.
机架1上还设置有壳体2,运输单元、第一喷射单元9、第二喷射单元10、第一侧刷单元、第二侧刷单元11、顶刷单元12、轮刷单元15及第三喷射单元13均位于壳体2内。The frame 1 is also provided with a casing 2, a transport unit, a first spray unit 9, a second spray unit 10, a first side brush unit, a second side brush unit 11, a top brush unit 12, a wheel brush unit 15 and a first side brush unit 11. The three injection units 13 are all located in the housing 2 .
本实施例自动洗车装置包括矩形的机架1的工作过程如下:The working process of the automatic car washing device of the present embodiment including the rectangular frame 1 is as follows:
汽车只需通过车轮导正部分即可保证车辆摆正车头,拉手刹,收起车辆后视镜,停在传送运输单元上,在此期间能够保证车辆方向不变。入门拱架8上的红外传感器检测车辆完整进入区域内后,PLC可编程控制器开始控制第一喷射单元9自动高压喷水,对车辆三个面进行持续喷射,第一喷射单元9的门型支架901上的红外传感器检测车辆是否完全通过,待检测到车辆完全通过时停止喷射,第二喷射单元10在车辆前侧已经冲洗区域开始喷射泡沫蜡,同时车前侧挤开前第一侧刷单元6,可以将车身把手高度以下部分进行刷洗,接着通过支板112前端的第二侧刷子单元111,第二侧刷1115通过两侧倾斜的角度紧贴车身,通过力矩传感器控制贴近车身的力矩,紧接着前端的顶刷121开始从车辆车牌位置开始沿着车的轮廓进行刷洗,将支板112前端的第二侧刷1115洗部位进行二次刷洗,后端的顶刷121是在之前的基础上采取小刷头精刷车辆表面,后端的第二侧刷1115精刷车辆侧面,后端的第二侧刷1115精刷车辆把手高度以下部分,使车表面能够多次刷洗,保证高效同步工作,最后通过第三喷射单元13喷射水蜡,对车辆起保养效果;最后通过两个烘干单元14增加空气对流,加快车辆的烘干,待传送带停止时,车辆即可驶出。The car only needs to pass the wheel guiding part to ensure that the vehicle is straightened, the handbrake is pulled, the rear-view mirror of the vehicle is retracted, and the vehicle is parked on the transport unit. During this period, the direction of the vehicle can be kept unchanged. After the infrared sensor on the entry arch 8 detects that the vehicle has completely entered the area, the PLC programmable controller starts to control the first spray unit 9 to automatically spray water with high pressure to continuously spray the three surfaces of the vehicle. The door type of the first spray unit 9 The infrared sensor on the bracket 901 detects whether the vehicle has passed completely, and stops spraying when it is detected that the vehicle has passed completely. The second spray unit 10 starts spraying foam wax in the area on the front side of the vehicle that has been washed, and at the same time pushes away the front first side brush on the front side of the vehicle. Unit 6, the part below the height of the body handle can be brushed, and then the second side brush unit 111 at the front end of the support plate 112, the second side brush 1115 is close to the body through the inclined angle on both sides, and the torque close to the body is controlled by the torque sensor. , then the top brush 121 at the front starts to brush along the contour of the vehicle from the position of the vehicle license plate, and the second side brush 1115 at the front end of the support plate 112 is brushed for a second time, and the top brush 121 at the rear is the foundation before A small brush head is used to brush the surface of the vehicle, the second side brush 1115 at the rear end is used to brush the side of the vehicle, and the second side brush 1115 at the rear end is used to brush the part below the height of the vehicle handle, so that the surface of the vehicle can be brushed multiple times to ensure efficient and synchronous work. Finally, water wax is sprayed through the third spray unit 13 to maintain the vehicle; finally, the air convection is increased through the two drying units 14 to speed up the drying of the vehicle. When the conveyor belt stops, the vehicle can be driven out.
在本发明的描述中,需要说明的是,术语“顶”、“底”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“笫二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "top", "bottom", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this specification, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910705958.3A CN110371084B (en) | 2019-08-01 | 2019-08-01 | Automatic car washing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910705958.3A CN110371084B (en) | 2019-08-01 | 2019-08-01 | Automatic car washing device |
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| CN110371084A true CN110371084A (en) | 2019-10-25 |
| CN110371084B CN110371084B (en) | 2020-03-13 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111483431A (en) * | 2020-05-14 | 2020-08-04 | 浙江硕维轨道交通装备有限公司 | Movable automatic car washer for urban rail vehicle appearance |
| CN111497791A (en) * | 2020-05-20 | 2020-08-07 | 湖南翰坤实业有限公司 | Automatic intelligent car washer |
| CN111497792A (en) * | 2020-05-20 | 2020-08-07 | 湖南翰坤实业有限公司 | Intelligent car washer |
| CN112572367A (en) * | 2020-12-29 | 2021-03-30 | 辽宁科技大学 | Automatic car washer |
| CN114931016A (en) * | 2022-05-16 | 2022-08-23 | 锐驰智慧科技(深圳)有限公司 | Automatic cleaning device of mower, garage, control method, system and storage medium |
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| CN1850530A (en) * | 2005-04-22 | 2006-10-25 | 福懋兴业股份有限公司 | Unmanned fully automatic car washing method and fully automatic car washing machine |
| WO2017039087A1 (en) * | 2015-09-03 | 2017-03-09 | 동서하이텍 주식회사 | Automatic vehicle-washing and fumigating system and apparatus for recycling |
| CN206394607U (en) * | 2016-12-30 | 2017-08-11 | 绍兴亚大机械科技有限公司 | Self-help car washer |
| CN107650871A (en) * | 2017-10-18 | 2018-02-02 | 太仓麦迪斯自动化设备有限公司 | A kind of automatic car washing system |
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| CN2178664Y (en) * | 1993-09-03 | 1994-10-05 | 四川省机械研究设计院 | Drived automatic vehicle washing line |
| CN1850530A (en) * | 2005-04-22 | 2006-10-25 | 福懋兴业股份有限公司 | Unmanned fully automatic car washing method and fully automatic car washing machine |
| WO2017039087A1 (en) * | 2015-09-03 | 2017-03-09 | 동서하이텍 주식회사 | Automatic vehicle-washing and fumigating system and apparatus for recycling |
| CN206394607U (en) * | 2016-12-30 | 2017-08-11 | 绍兴亚大机械科技有限公司 | Self-help car washer |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111483431A (en) * | 2020-05-14 | 2020-08-04 | 浙江硕维轨道交通装备有限公司 | Movable automatic car washer for urban rail vehicle appearance |
| CN111497791A (en) * | 2020-05-20 | 2020-08-07 | 湖南翰坤实业有限公司 | Automatic intelligent car washer |
| CN111497792A (en) * | 2020-05-20 | 2020-08-07 | 湖南翰坤实业有限公司 | Intelligent car washer |
| CN112572367A (en) * | 2020-12-29 | 2021-03-30 | 辽宁科技大学 | Automatic car washer |
| CN114931016A (en) * | 2022-05-16 | 2022-08-23 | 锐驰智慧科技(深圳)有限公司 | Automatic cleaning device of mower, garage, control method, system and storage medium |
| CN114931016B (en) * | 2022-05-16 | 2023-12-22 | 锐驰智慧科技(安吉)有限公司 | Automatic cleaning device, garage, control method, system and storage medium for mower |
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