CN110370354B - Be applied to automatic design of pipe fitting body and cut waste material equipment - Google Patents
Be applied to automatic design of pipe fitting body and cut waste material equipment Download PDFInfo
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- CN110370354B CN110370354B CN201910751920.XA CN201910751920A CN110370354B CN 110370354 B CN110370354 B CN 110370354B CN 201910751920 A CN201910751920 A CN 201910751920A CN 110370354 B CN110370354 B CN 110370354B
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- 239000002699 waste material Substances 0.000 title claims abstract description 99
- 238000007493 shaping process Methods 0.000 claims abstract description 117
- 238000005520 cutting process Methods 0.000 claims abstract description 96
- 238000004519 manufacturing process Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims description 120
- 238000001816 cooling Methods 0.000 claims description 36
- 238000001125 extrusion Methods 0.000 claims description 23
- 238000004513 sizing Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 8
- 238000003723 Smelting Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 description 15
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- -1 Polyethylene Polymers 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
- B29C2035/1666—Cooling using gas dried air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Making Paper Articles (AREA)
Abstract
The application discloses be applied to automatic design of pipe fitting body and cut waste material equipment, including locating the pipe fitting body forming device one side of shaping pipe fitting body and be used for supporting the design pipe fitting body and be used for cutting the design of waste material on the pipe fitting body and cut the waste material device, locate pipe fitting body forming device with the design cuts waste material device and is used for removing and gets the removal of putting the pipe fitting body and get put the device. The application is in after pipe fitting body forming device shaping exit tube spare body, rethread remove get put the device with shaping cuts waste material device cooperatees in order to realize automatic shaping pipe fitting body and automatic cut waste material on the pipe fitting body, can reach 24 hours unmanned automated production electric smelting pipe fitting's of system production purpose then to not only can reduce operating personnel's intensity of labour by a wide margin, and can also furthest improve the production efficiency of electric smelting pipe fitting, and then satisfy the growing production demand.
Description
[ field of technology ]
The application relates to the technical field of electric melting pipe fittings, in particular to automatic shaping and waste cutting equipment applied to pipe fitting blanks.
[ background Art ]
An electrofusion pipe is a Polyethylene (PE) pipe having one or more combined heating elements capable of converting electrical energy to thermal energy for fusion with a pipe or pipe spigot. The electric smelting pipe fitting has important irreplaceable functions in the construction engineering and maintenance of the buried gas pipeline, and particularly has small influence on the electric smelting pipe fitting by external environment and human factors in the construction, so that the electric smelting pipe fitting has stable reliability, and is favorable for popularization and application.
However, for the production of large-caliber electric melting pipe blanks with the diameter of 250mm and above, the production is mainly the traditional semi-automatic production, so that at least two production staff are required to be configured every day, the 24-hour working system is difficult to realize, and many works are completed through manual operation, so that the operators are tired, the labor intensity of the operators is increased, the production efficiency is not improved, and the increasing production demands are not met.
[ invention ]
The application aims to solve the above-mentioned prior art problems and provides an automatic shaping and waste cutting device applied to a pipe blank.
In order to solve the technical problems, the application is realized by the following technical scheme:
be applied to automatic design of pipe fitting body and cut waste material equipment, include:
the shaping and waste cutting device is arranged on one side of the pipe fitting blank forming device for forming the pipe fitting blank, and is used for supporting the shaping pipe fitting blank and cutting waste on the pipe fitting blank;
and the movable picking and placing device is arranged between the pipe fitting blank forming device and the shaping and cutting waste device and is used for moving the pipe fitting blank to pick and place.
The automatic shaping and waste cutting equipment for the pipe fitting blank comprises:
a frame is installed;
the shaping support group is arranged on the mounting rack and is used for supporting the shaped pipe blank;
and the cutting waste material group is arranged on the mounting frame, is positioned on one side of the shaping support group and is used for cutting waste materials on the pipe fitting blank.
The automatic shaping and waste cutting equipment applied to the pipe fitting blank body comprises:
the lower clamping and shaping group is arranged at the rear side of the cutting waste group;
the right guide rod group is arranged on the right side of the lower clamping and shaping group along the vertical direction of the mounting rack;
the lower limiting group is arranged on the mounting frame, connected with the right guide rod group and matched with the lower clamping and shaping group for supporting the shaped pipe blank.
The automatic shaping and waste cutting equipment for the pipe fitting blank body comprises:
the next lifting driving mechanism is arranged at the rear lower side of the cutting waste group;
the lower left telescopic driving mechanism is arranged at the left upper side of the next lifting driving mechanism and driven by the next lifting driving mechanism to move up and down;
the lower end of the lower left clamping rod group is arranged at the left side of the lower left telescopic driving mechanism and is connected with the power output end of the lower left telescopic driving mechanism, the upper end of the lower left clamping rod group is arranged at the upper side of the lower left telescopic driving mechanism and extends in the right direction, and when the lower left clamping rod group is driven by the lower left telescopic driving mechanism, the lower left clamping rod group moves left and right along the transverse direction of the lower left telescopic driving mechanism;
the lower right telescopic driving mechanism is arranged on the right upper side of the next lifting driving mechanism, is symmetrically arranged on the left and right sides of the lower left telescopic driving mechanism, and is driven by the next lifting driving mechanism to move up and down;
the lower end of the lower right clamping rod group is arranged on the right side of the lower right telescopic driving mechanism and is connected with the power output end of the lower right telescopic driving mechanism, the upper end of the lower right clamping rod group is arranged on the upper side of the lower right telescopic driving mechanism and extends leftwards, and when the lower right clamping rod group is driven by the lower right telescopic driving mechanism, the lower right clamping rod group moves leftwards and rightwards along the transverse direction of the lower right telescopic driving mechanism;
the lower shaping sleeve is clamped at the upper ends of the lower left clamping connection rod group and the lower right clamping connection rod group and is used for clamping the shaped pipe blank;
the lower left clamping connection rod group and the lower right clamping connection rod group are symmetrically arranged left and right; the lower left telescopic driving mechanism and the lower right telescopic driving mechanism are symmetrically arranged left and right and are matched with each other to synchronously drive the lower left clamping rod group and the lower right clamping rod group to move oppositely so as to clamp and limit the lower sizing sleeve;
the lower limit group comprises:
the lower limit supporting plate group is sleeved on the right guide rod group, and is provided with a lower through abdication notch for abdicating the lower left clamping rod group, the lower right clamping rod group and the lower sizing sleeve, and the lower through abdication notch is used for supporting a limit pipe fitting blank;
and the lower two lifting driving mechanisms are arranged on the lower side of the lower limit supporting plate set, and the power output end of each lower two lifting driving mechanisms is connected with the lower side of the lower limit supporting plate set and used for driving the lower limit supporting plate set to lift up and down.
The automatic shaping and waste cutting equipment applied to the pipe fitting blank body as described above, the shaping support group further comprises:
the upper clamping and shaping group is arranged on the upper side of the lower clamping and shaping group;
the upper limiting group is arranged on the mounting frame, is positioned on the upper side of the lower limiting group, is connected with the right guide rod group, and can be matched with the upper clamping and shaping group to be used for limiting and supporting the pipe fitting blank at fixed points.
The automatic shaping and waste cutting equipment applied to the pipe fitting blank body comprises:
the mounting base is arranged on the mounting frame;
the first transverse driving mechanism is arranged on the upper side of the mounting base along the transverse direction of the mounting base;
a longitudinal driving mechanism which is arranged on the upper side of the first transverse driving mechanism along the longitudinal direction of the mounting base and is driven by the first transverse driving mechanism to reciprocate left and right;
the middle mounting plate is arranged on the upper side of the longitudinal driving mechanism, moves from the longitudinal driving mechanism and is driven by the longitudinal driving mechanism to reciprocate back and forth;
the tool rest guide group is arranged on the upper right side of the middle mounting plate;
the upper side knife block is sleeved on the upper side of the knife rest guide block;
the lower knife block is sleeved on the lower side of the knife rest guide block;
the second transverse driving mechanism is arranged on the left upper side of the middle mounting plate along the transverse direction of the mounting base;
the movable extrusion pushing block is arranged between the second transverse driving mechanism and the tool rest guide block, is connected with the power output end of the second transverse driving mechanism at the left side of the movable extrusion pushing block, is provided with an upper right extrusion pushing block and a lower right extrusion pushing block positioned at the lower side of the upper right extrusion pushing block at the right side of the movable extrusion pushing block, and is inserted into the upper right extrusion pushing block and pushes the upper right extrusion pushing block to move downwards when the second transverse driving mechanism drives the movable extrusion pushing block to move rightwards, and meanwhile, the lower right extrusion pushing block is inserted into the lower right extrusion pushing block and pushes the lower right extrusion pushing block to move upwards, so that the upper right extrusion pushing block is matched with the lower right extrusion pushing block to be used for cutting waste on a pipe blank;
the upper cutter set resetting group is arranged on the upper side of the cutter frame guide group, and the lower end of the upper cutter set resetting group is connected with the upper side of the upper cutter set and used for resetting the upper cutter set upwards;
the lower cutter set resetting group is arranged at the lower side of the cutter frame guide group, and the upper end of the lower cutter set resetting group is connected with the lower side of the lower cutter set and used for resetting the lower cutter set downwards;
the shaping and cutting waste device further comprises a waste guiding discharging group which is arranged on the right side of the mounting base and used for guiding discharging the cut-off waste of the pipe fitting blank body.
The automatic shaping and scrap cutting equipment for the pipe fitting blank, which is described above, is characterized in that the movable picking and placing device comprises:
the mounting base is arranged at the left side of the pipe fitting blank forming device along the transverse direction of the pipe fitting blank forming device and is positioned at the front side of the shaping and cutting waste device;
the picking and placing manipulator is arranged on the upper side of the mounting base and is used for picking and placing the pipe fitting blank;
the transverse driving mechanism of the picking and placing manipulator is arranged between the mounting base and the picking and placing manipulator and is used for driving the picking and placing manipulator to reciprocate left and right along the transverse direction of the mounting base.
The automatic shaping and waste cutting equipment for the pipe fitting blank comprises the cooling circulation device which is arranged on one side of the shaping and waste cutting device and used for cooling the pipe fitting blank.
The automatic shaping and scrap cutting equipment applied to the pipe blank comprises:
the cooling frame body is arranged at the left side of the shaping and cutting waste device;
the circulating conveying line is arranged on the cooling frame body and is provided with a plurality of limiting support clamps for limiting and supporting the pipe fitting blank;
the cold air generating unit is arranged on the right side of the cooling frame body and is used for generating cold air for cooling the pipe fitting blank;
and the cold air output unit is arranged on the upper side of the cooling frame body and connected with the cold air generating unit and is used for outputting cold air into the cooling frame body so as to cool down and cool down the pipe fitting blank loaded on the limiting support clamp.
The automatic shaping and cutting waste equipment applied to the pipe fitting blank body as described above further comprises:
the pipe fitting blank output line is arranged between the pipe fitting blank forming device and the shaping and cutting waste device and is used for outputting a pipe fitting blank after shaping and cutting waste;
the safety fence is arranged between the pipe fitting blank forming device and the shaping and cutting waste device and is used for enclosing a safety production area.
Compared with the prior art, the application has the following advantages:
1. the automatic shaping and waste cutting equipment applied to the pipe fitting blank is in after the pipe fitting blank is formed by the pipe fitting blank forming device, the automatic shaping and waste cutting equipment is matched with the shaping and waste cutting device to realize automatic shaping of the pipe fitting blank and automatic waste cutting of the pipe fitting blank, and then the production purpose of unmanned automatic production of the electric melting pipe fitting can be achieved for 24 hours, so that the labor intensity of operators can be greatly reduced, the production efficiency of the electric melting pipe fitting can be improved to the greatest extent, and the increasingly-growing production demands can be met.
2. The application is applied to the automatic shaping of pipe fitting body and cuts waste material equipment and pass through the pipe fitting body is cup jointed in the location is realized to lower sizing sleeve, and still passes through left side flexible actuating mechanism down with flexible actuating mechanism mutually support in order to be used for synchronous drive down left side clamping rod group with down right side clamping rod group moves in opposite directions with the spacing different pipe diameters of joint sizing sleeve down, thereby the different pipe diameters of accessible sizing sleeve is in order to cup joint the production demand of the pipe fitting body of the different pipe diameters of shaping down, and then has improved the practicality and the suitability of this application greatly.
3. The application is applied to automatic shaping and the waste material equipment that cuts of pipe fitting body set up from top to bottom through adopting go up joint design group with joint design group down, and upper limit group with the aim at of lower limit group can be better location and spacing support pipe fitting body, realize the purpose of upper and lower sleeve support and spacing pipe fitting body, and then be favorable to preventing that the pipe fitting body from taking place to warp, and still be favorable to improving the shaping quality of pipe fitting body, improve the yields.
4. The automatic shaping and waste cutting equipment applied to the pipe fitting blank can be used for not only circularly conveying the pipe fitting blank through the circulating conveying line, but also enabling the cold air generating unit to cooperate with the cold air output unit to realize air cooling of the pipe fitting blank, so that the purpose of rapidly cooling the pipe fitting blank to shape the pipe fitting blank can be achieved, and further the operation of waste cutting in the next procedure can be greatly facilitated.
5. The automatic shaping and waste cutting equipment applied to the pipe fitting blank body is formed from raw materials to products, 24-hour automatic circulating production is achieved, and then shutdown caused by manual halfway rest can be avoided, so that production efficiency can be improved, loss of raw materials caused by shutdown rest can be avoided, and meanwhile the production purpose of replacing people with machines is achieved.
[ description of the drawings ]
Fig. 1 is a perspective view of an automatic setting and scrap cutting apparatus for a tube blank according to the present application.
Fig. 2 is a perspective view of the mobile pick-and-place device of the present application in an automatic tube blank sizing and scrap cutting apparatus.
Fig. 3 is a perspective view of the sizing and scrap cutting device of the automatic sizing and scrap cutting device applied to a pipe blank.
Fig. 4 is a perspective view of the automatic shaping and scrap cutting device applied to the pipe blank, wherein the shaping and scrap cutting device is used for hiding the mounting frame, the scrap cutting group and the scrap guiding and discharging group.
Fig. 5 is a cut-away perspective view of the automatic shaping and scrap cutting device applied to the pipe blank in the present application, wherein the shaping and scrap cutting device is hidden after the mounting frame, the scrap cutting group and the scrap guiding and discharging group.
Fig. 6 is a partially enlarged view i of fig. 5.
Fig. 7 is a perspective view of the lower limit support plate set in the automatic setting and scrap cutting apparatus of the present application for pipe blanks.
Fig. 8 is a perspective view of the scrap cutting assembly of the present application in an automatic forming and scrap cutting apparatus for pipe blanks.
Fig. 9 is a perspective view of the cooling circulation device of the present application applied to an automatic shaping and scrap cutting apparatus for pipe blanks.
Fig. 10 is a partially enlarged view ii of fig. 9.
[ detailed description ] of the invention
The present application is described in further detail below with reference to the accompanying drawings by way of specific embodiments.
As shown in fig. 1 to 10, the automatic shaping and waste cutting equipment applied to the pipe blank comprises a pipe blank forming device 1, a movable picking and placing device 2 and a shaping and waste cutting device 3.
Specifically, the pipe blank forming device 1 is used for forming a pipe blank. The shaping and cutting waste material device 3 is arranged on one side of the pipe fitting blank forming device 1 and is used for supporting the shaping pipe fitting blank and cutting waste materials on the pipe fitting blank. The movable picking and placing device 2 is arranged between the pipe fitting blank forming device 1 and the shaping and cutting waste device 3 and is used for moving the pipe fitting blank to be picked and placed.
The utility model discloses an automatic design and cut waste material equipment that is applied to the pipe fitting body is in after the pipe fitting body shaping device 1 shaping exit tube spare body, the rethread remove get put 2 with the design cuts waste material device 3 mutually support in order to realize automatic design pipe fitting body and automatic cut pipe fitting body and go up the waste material, can reach 24 hours unmanned automated production electric smelting pipe fitting's production purpose of system then to not only can reduce operating personnel's intensity of labour by a wide margin, and can also improve electric smelting pipe fitting's production efficiency on furthest, and then satisfy the growing production demand.
Further, the shaping and cutting waste device 3 comprises a mounting frame 31, a shaping and supporting set 32 and a cutting waste set 33. The shaping support group 32 is arranged on the mounting frame 31 and is used for supporting the shaped pipe blank. The cutting waste group 33 is arranged on the mounting frame 31 and is positioned on one side of the shaping support group 32, and is used for cutting waste on a pipe blank. The pipe fitting blank cutting device has the advantages that the shaping supporting group 32 can be used for limiting and supporting the pipe fitting blank, the cutting waste group 33 can be used for cutting waste materials on the pipe fitting blank, and the waste materials on the pipe fitting blank are water gap materials on the pipe fitting blank.
Further, the forming support set 32 includes a lower clamping forming set 321, a right guiding rod set 322, and a lower limiting set 323. The lower clamping and shaping set 321 is arranged at the rear side of the cutting waste set 33. The right guide rod group 322 is disposed on the right side of the lower clamping and shaping group 321 along the vertical direction of the mounting rack 31. The lower limiting group 323 is disposed on the mounting frame 31, connected to the right guiding rod group 322, and may cooperate with the lower clamping and shaping group 321 to support the shaped pipe blank. The pipe fitting blank stabilizing and limiting device has the advantage of meeting the requirement of stabilizing and limiting the pipe fitting blank.
Further, the lower clamping and shaping set 321 includes a lower lifting driving mechanism 3211, a lower left telescopic driving mechanism 3212, a lower left clamping and connecting rod set 3213, a lower right telescopic driving mechanism 3214, a lower right clamping and connecting rod set 3215 and a lower shaping sleeve 3216.
The next lifting driving mechanism 3211 is provided at the rear lower side of the cutting waste set 33. The lower left telescopic driving mechanism 3212 is provided on the upper left side of the next lifting driving mechanism 3211, and is driven by the next lifting driving mechanism 3211 to move up and down. The lower end of the lower left clamping rod group 3213 is disposed at the left side of the lower left telescopic driving mechanism 3212 and connected to the power output end of the lower left telescopic driving mechanism 3212, and the upper end thereof is disposed at the upper side of the lower left telescopic driving mechanism 3212 and extends in the right direction, and when driven by the lower left telescopic driving mechanism 3212, the lower left clamping rod group 3213 moves left and right along the transverse direction of the lower left telescopic driving mechanism 3212. The lower right telescopic driving mechanism 3214 is provided on the upper right side of the lower lifting driving mechanism 3211, is provided symmetrically with the lower left telescopic driving mechanism 3212, and is driven by the lower lifting driving mechanism 3211 to move up and down. The lower end of the lower right clamping rod group 3215 is disposed on the right side of the lower right telescopic driving mechanism 3214 and connected to the power output end of the lower right telescopic driving mechanism 3214, and the upper end thereof is disposed on the upper side of the lower right telescopic driving mechanism 3214 and extends in the left direction, and when driven by the lower right telescopic driving mechanism 3214, the lower right clamping rod group 3215 moves left and right along the lateral direction of the lower right telescopic driving mechanism 3214. The lower sizing sleeve 3216 is clamped at the upper ends of the lower left clamping rod group 3213 and the lower right clamping rod group 3215 and is used for clamping and sizing a pipe blank. The lower left clamping rod group 3213 and the lower right clamping rod group 3215 are symmetrically arranged. The lower left telescopic driving mechanism 3212 and the lower right telescopic driving mechanism 3214 are symmetrically arranged left and right, and are matched with each other to synchronously drive the lower left clamping rod group 3213 and the lower right clamping rod group 3215 to move oppositely so as to clamp and limit the lower sizing sleeve 3216. The pipe fitting blank sleeving and shaping device has the advantages that the pipe fitting blank can be clamped and shaped through the lower shaping sleeve 3216, and the lower left telescopic driving mechanism 3212 and the lower right telescopic driving mechanism 3214 are matched with each other to be used for synchronously driving the lower left clamping rod group 3213 and the lower right clamping rod group 3215 to move back to back so as to clamp and position the lower shaping sleeve 3216 with different pipe diameters, so that the production requirements of sleeving and shaping pipe fitting blanks with different pipe diameters can be realized through the lower shaping sleeve 3216 with different pipe diameters, and the practicality and applicability of the pipe fitting blank sleeving and shaping device can be greatly improved.
Further, the next lifting driving mechanism 3211 preferably is an oil cylinder matched with the guide sleeve guide post to realize the lifting driving function. The lower left telescopic driving mechanism 3212 and the lower right telescopic driving mechanism 3214 are preferably air cylinders, electric cylinders or oil cylinders. Its advantages are high technical maturity and convenient application.
Further, the lower limit set 323 includes a lower limit support plate set 3231 and a lower two lifting driving mechanism 3232. The lower limit support plate set 3231 is sleeved on the right guide rod set 322, and is provided with a lower through yielding notch 32311 for yielding the lower left clamping rod set 3213, the lower right clamping rod set 3215 and the lower sizing sleeve 3216, and is used for supporting a limit pipe blank. The lower two lifting driving mechanisms 3232 are disposed at the lower side of the lower limit supporting plate set 3231, and the power output end thereof is connected with the lower side of the lower limit supporting plate set 3231, for driving the lower limit supporting plate set 3231 to move up and down. The pipe fitting blank limiting and supporting device has the advantage that the requirement of limiting and supporting the pipe fitting blank is met.
Furthermore, the lower two lifting driving mechanisms 3232 are preferably oil cylinders matched with guide sleeve guide posts to realize the lifting driving function. Its advantages are high technical maturity and convenient application.
Further, the forming support set 32 further includes an upper clamping forming set 324 and an upper limiting set 325. The upper clamping and shaping set 324 is disposed above the lower clamping and shaping set 321, and the working principle is similar to that of the lower clamping and shaping set 321, so that the structural features are similar to those of the lower clamping and shaping set 321, and further description is omitted. The upper limit set 325 is disposed on the mounting frame 31, above the lower limit set 323, and connected to the right guide rod set 322, and may cooperate with the upper clamping and shaping set 324 to fix and limit the pipe blank. The upper limit set 325 is similar to the lower limit set 323 in operation principle, and further the structural principle thereof is not further described. The upper clamping and shaping group 324 and the lower clamping and shaping group 321 which are arranged up and down are adopted, and the upper limiting group 325 and the lower limiting group 323 are aimed at better limiting and supporting and shaping pipe fitting blanks, so that the purposes of upper and lower sleeve supporting and shaping the pipe fitting blanks are achieved, deformation of the pipe fitting blanks is prevented, and meanwhile, the forming quality of the pipe fitting blanks is improved, and the yield is improved.
Still further, the cutting waste set 33 includes a mounting base 330, a first lateral drive mechanism 331, a longitudinal drive mechanism 332, a middle mounting plate 333, a knife holder guide set 334, an upper knife set 335, a lower knife set 336, a second lateral drive mechanism 337, a moving push set 338, an upper knife set reset set 339, and a lower knife set reset set 3310. The mounting base 330 is disposed on the mounting frame 31. The first transverse driving mechanism 331 is disposed above the mounting base 330 along the transverse direction of the mounting base 330. The longitudinal driving mechanism 332 is disposed above the first transverse driving mechanism 331 along the longitudinal direction of the mounting base 330, and is driven by the first transverse driving mechanism 331 to reciprocate left and right. The middle mounting plate 333 is provided above the longitudinal driving mechanism 332, moves from the longitudinal driving mechanism 332, and is driven by the longitudinal driving mechanism 332 to reciprocate back and forth. The tool rest guide set 334 is disposed on the upper right side of the middle mounting plate 333. The upper knife block 335 is sleeved on the upper side of the knife rest guide block 334. The lower cutter set 336 is sleeved on the lower side of the cutter frame guide set 334. The second transverse driving mechanism 337 is disposed at the upper left side of the middle mounting plate 333 in the transverse direction of the mounting base 330. The movable push block 338 is disposed between the second lateral driving mechanism 337 and the tool rest guide block 334, and is connected to the power output end of the second lateral driving mechanism 337 on the left side thereof, and is provided with an upper right push block 3381 and a lower right push block 3382 disposed on the lower side of the upper right push block 3381, when the second lateral driving mechanism 337 drives the movable push block 338 to move rightward, the upper right push block 3381 is inserted into the upper side knife block 335 and pushes the upper side knife block 335 downward, and simultaneously the lower right push block 3382 is inserted into the lower side knife block 336 and pushes the lower side knife block 336 upward, so that the upper side knife block 335 and the lower side knife block 336 cooperate for cutting waste materials on the pipe blank. The upper knife set resetting group 339 is arranged on the upper side of the knife rest guide group 334, and the lower end of the upper knife set resetting group 339 is connected with the upper side of the upper knife set 335 and is used for resetting the upper knife set 335 upwards. The lower knife set resetting group 3310 is disposed below the knife rest guiding group 334, and its upper end is connected to the lower side of the lower knife set 336 for resetting the lower knife set 336 downward. This has the advantage of enabling automatic resetting of the upper blade set 335 and the lower blade set 336.
Further, the right lower side of the right upper push block 3381 is provided with an upward inclined slope for pushing the upper knife block 335 downward. The upper right side of the lower right push block 3382 is provided with a downward inclined slope for pushing the lower knife tackle 336 upward.
Still further, the first transverse driving mechanism 331 is preferably a rodless cylinder, which has the advantage of saving space.
The longitudinal driving mechanism 332 is preferably an oil cylinder, an electric cylinder, or an air cylinder; the second transverse driving mechanism 337 is also preferably an oil cylinder, or an electric cylinder, or an air cylinder; its advantage is high effect on meeting the requirement of actual use.
The upper cutter set resetting group 339 and the lower cutter set resetting group 3310 both comprise compression springs and connecting pin shafts sleeved on the compression springs, and the advantage of the device is that the device meets the actual use requirements.
Further, the shaping and cutting waste device 3 further comprises a waste guiding and discharging set 34 disposed on the right side of the mounting base 330 for guiding and discharging the cut waste of the pipe blank. The waste material guide and discharge device has the advantages that the waste material can be conveniently guided and discharged to the pointed recycling place, and the waste of resources is avoided.
Still further, the shaping and cutting waste device 3 further comprises a detecting device which is arranged on the mounting frame 31 and used for detecting that a pipe blank is sleeved between the upper clamping shaping group 324 and the lower clamping shaping group 321, and the detecting device is preferably a light sensor and has the advantage of meeting the actual use requirement.
Further, the mobile picking and placing device 2 comprises a mounting base 21, a picking and placing manipulator transverse driving mechanism 22 and a picking and placing manipulator 23. The mounting base 21 is arranged on the left side of the pipe blank forming device 1 along the transverse direction of the pipe blank forming device 1 and is positioned on the front side of the shaping and cutting waste device 3. The picking and placing manipulator 23 is arranged on the upper side of the mounting base 21 and is used for picking and placing the pipe blank. The pick-and-place manipulator transverse driving mechanism 22 is disposed between the mounting base 21 and the pick-and-place manipulator 23, and is used for driving the pick-and-place manipulator 23 to reciprocate left and right along the transverse direction of the mounting base 21. The clamping device has the advantage of meeting the carrying requirement of clamping the pipe fitting blank.
Furthermore, the picking and placing manipulator 23 is provided with a detachable picking and placing clamping jaw 231, and the purpose of adopting the picking and placing clamping jaw 231 is to meet the clamping and picking and placing requirements of pipe blanks of different types.
Furthermore, the automatic shaping and cutting waste equipment applied to the pipe fitting blank further comprises a cooling circulation device 4 which is arranged on one side of the shaping and cutting waste device 3 and is used for cooling the pipe fitting blank. The cooling circulation device 4 comprises a cooling frame 41, a circulation conveying line 42, a cold air generating unit 43 and a cold air output unit 44. The cooling frame 41 is arranged at the left side of the shaping and cutting waste device 3. The circulating conveyor line 42 is disposed on the cooling frame 41, and a plurality of limiting support clamps 421 for limiting and supporting the pipe blank are disposed on the circulating conveyor line. The cold air generating unit 43 is disposed on the right side of the cooling frame 41, and is configured to generate cold air for cooling the tube blank. The cold air output unit 44 is disposed on the upper side of the cooling frame 41 and connected to the cold air generating unit 43, and is configured to output cold air to the cooling frame 41 for cooling the pipe blank loaded on the limiting support fixture 421. The pipe fitting blank forming machine has the advantage of being beneficial to quickly cooling the pipe fitting blank to form the pipe fitting blank.
Still further, the cooling circulation device 4 further comprises a cooling conveying detection device disposed on the cooling frame 41 and used for detecting whether the limiting support fixture 421 is sleeved with a pipe blank sleeved by the lower sizing sleeve 3216 and the upper positioning sleeve, and the cooling conveying detection device is preferably a light sensor.
Furthermore, the automatic shaping and waste cutting equipment applied to the pipe blank further comprises a pipe blank output line 5 and a safety fence 6. The pipe fitting blank output line 5 is arranged between the pipe fitting blank forming device 1 and the shaping and cutting waste device 3 and is used for outputting the shaped pipe fitting blank after cutting waste. The pipe blank output line 5 is used for conveniently conveying the formed pipe blank to the next production process. The safety fence 6 is arranged between the pipe fitting blank forming device 1 and the shaping and cutting waste device 3 and is used for enclosing a safety production area. The safety barrier 6 is used in order to improve the production safety of the present application.
The embodiments of the present application have been described in detail above, but the present application is not limited to the above embodiments. Even though it makes various changes to the present application, it still falls within the protection scope of the present application.
Claims (5)
1. Be applied to automatic design of pipe fitting body and cut waste material equipment, its characterized in that includes:
the shaping and cutting waste device (3) is arranged on one side of the pipe fitting blank forming device (1) for forming the pipe fitting blank, and is used for supporting the shaping pipe fitting blank and cutting waste on the pipe fitting blank;
the movable picking and placing device (2) is arranged between the pipe fitting blank forming device (1) and the shaping and cutting waste device (3) and is used for moving the pipe fitting blank to be picked and placed;
a pipe blank output line (5) which is arranged between the pipe blank forming device (1) and the shaping and cutting waste device (3) and is used for outputting the pipe blank after shaping and cutting waste;
the safety fence (6) is arranged between the pipe fitting blank forming device (1) and the shaping and cutting waste device (3) and is used for enclosing a safety production area;
the shaping and cutting waste device (3) comprises:
a mounting frame (31);
the shaping support group (32) is arranged on the mounting rack (31) and is used for supporting the shaped pipe blank;
the cutting waste group (33) is arranged on the mounting frame (31) and is positioned at one side of the shaping support group (32) and used for cutting waste on the pipe blank;
the shaping support group (32) comprises:
the lower clamping and shaping group (321) is arranged at the rear side of the cutting waste group (33);
the right guide rod group (322) is arranged on the right side of the lower clamping and shaping group (321) along the vertical direction of the mounting rack (31);
the lower limiting group (323) is arranged on the mounting rack (31), is connected with the right guide rod group (322), and can be matched with the lower clamping shaping group (321) to be used for supporting the shaped pipe blank;
an upper clamping and shaping group (324) which is arranged on the upper side of the lower clamping and shaping group (321);
the upper limit group (325) is arranged on the mounting frame (31), is positioned on the upper side of the lower limit group (323), is connected with the right guide rod group (322), and can be matched with the upper clamping and shaping group (324) to be used for limiting and supporting a pipe fitting blank at fixed points;
the lower clamping and shaping group (321) comprises:
a next lifting driving mechanism (3211) which is arranged at the rear lower side of the cutting waste group (33);
a lower left telescopic driving mechanism (3212) which is arranged at the left upper side of the next lifting driving mechanism (3211) and is driven by the next lifting driving mechanism (3211) to move up and down;
a lower left clamping rod group (3213), the lower end of which is arranged at the left side of the lower left telescopic driving mechanism (3212) and is connected with the power output end of the lower left telescopic driving mechanism (3212), and the upper end of which is arranged at the upper side of the lower left telescopic driving mechanism (3212) and extends towards the right side, wherein when being driven by the lower left telescopic driving mechanism (3212), the lower left clamping rod group (3213) moves left and right along the transverse direction of the lower left telescopic driving mechanism (3212);
a lower right telescopic driving mechanism (3214) which is provided on the upper right side of the lower lifting driving mechanism (3211), is provided symmetrically to the lower left telescopic driving mechanism (3212), and is driven by the lower lifting driving mechanism (3211) to move up and down;
a lower right clamping rod group (3215), the lower end of which is arranged on the right side of the lower right telescopic driving mechanism (3214) and is connected with the power output end of the lower right telescopic driving mechanism (3214), and the upper end of which is arranged on the upper side of the lower right telescopic driving mechanism (3214) and extends leftwards, when being driven by the lower right telescopic driving mechanism (3214), the lower right clamping rod group (3215) moves leftwards and rightwards along the transverse direction of the lower right telescopic driving mechanism (3214);
the lower sizing sleeve (3216) is clamped at the upper ends of the lower left clamping connection rod group (3213) and the lower right clamping connection rod group (3215) and is used for clamping a sizing pipe fitting blank;
the lower left clamping connection rod group (3213) and the lower right clamping connection rod group (3215) are symmetrically arranged left and right; the lower left telescopic driving mechanism (3212) and the lower right telescopic driving mechanism (3214) are symmetrically arranged left and right and are matched with each other to synchronously drive the lower left clamping rod group (3213) and the lower right clamping rod group (3215) to move oppositely so as to clamp and limit the lower sizing sleeve (3216);
the lower limit group (323) includes:
the lower limit support plate group (3231) is sleeved on the right guide rod group (322), and is provided with a lower through yielding notch (32311) for yielding the lower left clamping and connecting rod group (3213), the lower right clamping and connecting rod group (3215) and the lower sizing sleeve (3216) and used for supporting a limit pipe fitting blank;
the lower two lifting driving mechanisms (3232) are arranged on the lower side of the lower limit supporting plate group (3231), and the power output ends of the lower two lifting driving mechanisms are connected with the lower side of the lower limit supporting plate group (3231) and are used for driving the lower limit supporting plate group (3231) to move up and down;
the structure of the upper clamping and shaping group (324) is the same as that of the lower clamping and shaping group (321); the upper limit group (325) has the same structure as the lower limit group (323).
2. The automatic setting and scrap cutting apparatus for tubular bodies according to claim 1, wherein: the cutting waste set (33) comprises:
a mounting base (330) provided on the mounting frame (31);
a first transverse driving mechanism (331) disposed on the upper side of the mounting base (330) along the transverse direction of the mounting base (330);
a longitudinal driving mechanism (332) which is provided above the first lateral driving mechanism (331) in the longitudinal direction of the mounting base (330), and which is driven by the first lateral driving mechanism (331) to reciprocate left and right;
an intermediate mounting plate (333) which is provided above the longitudinal driving mechanism (332), moves in response to the longitudinal driving mechanism (332), and is driven by the longitudinal driving mechanism (332) to reciprocate back and forth;
a tool rest guide group (334) arranged on the upper right side of the middle mounting plate (333);
an upper knife block (335) sleeved on the upper side of the knife rest guide block (334);
the lower knife rest (336) is sleeved on the lower side of the knife rest guide group (334);
a second transverse driving mechanism (337) provided on the upper left side of the intermediate mounting plate (333) in the transverse direction of the mounting base (330);
a moving extrusion group (338) which is arranged between the second transverse driving mechanism (337) and the knife rest guide group (334), is connected with the power output end of the second transverse driving mechanism (337) at the left side of the moving extrusion group, is provided with an upper right extrusion block (3381) and a lower right extrusion block (3382) positioned at the lower side of the upper right extrusion block (3381) at the right side of the moving extrusion group, when the second transverse driving mechanism (337) drives the moving extrusion group (338) to move rightwards, the upper right extrusion block (3381) is inserted into the upper side knife group (335) and pushes the upper side knife group (335) downwards, and simultaneously the lower right extrusion block (3382) is inserted into the lower side knife group (336) and pushes the lower side knife group (336) upwards, so that the upper side knife group (335) is matched with the lower side knife group (336) for cutting waste materials on pipe blanks;
an upper cutter group resetting group (339) which is arranged on the upper side of the cutter frame guide group (334), and the lower end of which is connected with the upper side of the upper cutter group (335) and is used for resetting the upper cutter group (335) upwards;
a lower knife set resetting group (3310) which is arranged at the lower side of the knife rest guide group (334) and the upper end of which is connected with the lower side of the lower knife set (336) for resetting the lower knife set (336) downwards;
the shaping and cutting waste device (3) further comprises a waste guiding discharging group (34) which is arranged on the right side of the mounting base (330) and used for guiding and discharging the cut pipe fitting green body waste.
3. The automatic setting and scrap cutting apparatus for tubular bodies according to claim 1, wherein: the mobile pick-and-place device (2) comprises:
the mounting base (21) is arranged at the left side of the pipe fitting blank forming device (1) along the transverse direction of the pipe fitting blank forming device (1) and is positioned at the front side of the shaping and cutting waste device (3);
the picking and placing manipulator (23) is arranged on the upper side of the mounting base (21) and is used for picking and placing pipe fitting blanks;
and the picking and placing manipulator transverse driving mechanism (22) is arranged between the mounting base (21) and the picking and placing manipulator (23) and is used for driving the picking and placing manipulator (23) to reciprocate left and right along the transverse direction of the mounting base (21).
4. The automatic setting and scrap cutting apparatus for tubular bodies according to claim 1, wherein: the automatic shaping and waste cutting equipment for the pipe fitting blank further comprises a cooling circulation device (4) which is arranged on one side of the shaping and waste cutting device (3) and used for cooling the pipe fitting blank.
5. The automatic setting and scrap cutting apparatus for tubular bodies according to claim 4, wherein: the cooling circulation device (4) comprises:
a cooling frame body (41) arranged at the left side of the shaping and cutting waste device (3);
a circulating conveying line (42) which is arranged on the cooling frame body (41) and is provided with a plurality of limiting support clamps (421) for limiting and supporting the pipe fitting blank;
the cold air generating unit (43) is arranged on the right side of the cooling frame body (41) and is used for generating cold air for cooling the pipe fitting blank;
and the cold air output unit (44) is arranged on the upper side of the cooling frame body (41) and connected with the cold air generating unit (43) and is used for outputting cold air into the cooling frame body (41) so as to cool down and cool down a pipe fitting blank loaded on the limiting support clamp (421).
Priority Applications (1)
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| CN201910751920.XA CN110370354B (en) | 2019-08-15 | 2019-08-15 | Be applied to automatic design of pipe fitting body and cut waste material equipment |
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|---|---|---|---|
| CN201910751920.XA CN110370354B (en) | 2019-08-15 | 2019-08-15 | Be applied to automatic design of pipe fitting body and cut waste material equipment |
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| CN110370354A CN110370354A (en) | 2019-10-25 |
| CN110370354B true CN110370354B (en) | 2024-02-23 |
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| CN110370354A (en) | 2019-10-25 |
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