CN110369821A - A kind of carbon brush type tin soldering machine and method - Google Patents
A kind of carbon brush type tin soldering machine and method Download PDFInfo
- Publication number
- CN110369821A CN110369821A CN201910673209.7A CN201910673209A CN110369821A CN 110369821 A CN110369821 A CN 110369821A CN 201910673209 A CN201910673209 A CN 201910673209A CN 110369821 A CN110369821 A CN 110369821A
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- China
- Prior art keywords
- soldering iron
- rotor
- cylinder
- soldering
- lower air
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Abstract
The invention discloses a kind of carbon brush type tin soldering machine and methods, including mounting plate, rotor press mechanism, vertically through top gas cylinder in the downhand welding of mounting plate, pivot angle cylinder, inlet casing before soldering iron, soldering iron seat driving mechanism, soldering iron case micro-adjusting mechanism, open cylinder and rotating mechanism, rotor press mechanism is installed on mounting plate, top gas cylinder in the vertically-mounted downhand welding in the lower section of the mounting plate, pivot angle cylinder is installed on top gas cylinder in the downhand welding, inlet casing before soldering iron is also installed on the mounting plate, inlet casing is mounted on slide before soldering iron, soldering iron seat driving mechanism is installed on the slide, soldering iron seat driving mechanism side is installed by soldering iron case micro-adjusting mechanism, it is also vertically-mounted on the mounting plate to have rotating mechanism, the side of the rotating mechanism is equipped with open cylinder.Instead of human weld, welding efficiency is not only increased, but also improves welding quality, present invention reduces the costs of labor of enterprise.
Description
Technical field
The present invention relates to tin soldering machine technical field, in particular to a kind of carbon brush type tin soldering machine and method.
Background technique
Soldering is infiltration and the welding in added metal part junction gap after the brazing metal heating fusing using low melting point
Method.It is therefore named because solder is often kamash alloy.Common soldering iron makees heating tool.It is widely used in electronics industry.
It is higher for the welding requirements of rotor in electromechanics trade, need the technical requirements to worker higher, otherwise
Welding defect is easily caused, scrap of the product is caused, the mode of human weld is also easy to happen the case where scalding people, the side of human weld
Formula production efficiency is low, it is difficult to meet production requirement;And with the increasingly raising of recruitment cost, the mode of human weld directly increases
The production cost of enterprise.
Summary of the invention
The purpose of the present invention is to provide a kind of carbon brush type tin soldering machines and method to not only increase instead of human weld
Welding efficiency, but also welding quality is improved, the cost of labor of enterprise is reduced, to solve mentioned above in the background art ask
Topic.
To achieve the above object, the invention provides the following technical scheme:
A kind of carbon brush type tin soldering machine, including mounting plate, rotor press mechanism, vertically through top gas in the downhand welding of mounting plate
Inlet casing, soldering iron seat driving mechanism, soldering iron case micro-adjusting mechanism, open cylinder and rotating mechanism before cylinder, pivot angle cylinder, soldering iron,
Rotor press mechanism is installed on mounting plate, top gas cylinder in the vertically-mounted downhand welding in the lower section of the mounting plate, top gas in the downhand welding
Pivot angle cylinder is installed on cylinder, inlet casing before soldering iron is also installed on the mounting plate, inlet casing is mounted on slide before soldering iron, described
Soldering iron seat driving mechanism is installed, soldering iron case micro-adjusting mechanism is installed in soldering iron seat driving mechanism side, on the mounting plate on slide
Also vertically-mounted to have rotating mechanism, the side of the rotating mechanism is equipped with open cylinder.
Further, the rotor press mechanism is made of rotor lower air cylinder, down-pressed pole, pressing plate and compression leg, and described turn
The piston rod of sub- lower air cylinder is fixedly connected with the down-pressed pole through mounting plate, and the upper end of the down-pressed pole is fixed with pressing plate,
One end of pressing plate is installed by compression leg.
Further, the soldering iron seat driving mechanism is by pedestal, soldering iron seat upper and lower air cylinders, pushing block, top plate, lever and pressure
Disk composition, the pedestal are slidably mounted on the slide and connect with inlet casing before soldering iron, the soldering iron seat upper and lower air cylinders
Output end is equipped with pushing block, and top plate is installed in the top of pushing block, is equipped with lever above the top plate, and the one of the lever
End is fixedly connected with platen.
Further, the soldering iron seat upper and lower air cylinders are obliquely installed.
Further, pallet is installed at the top of the open cylinder.
Further, the rotating mechanism is made of rotating electric machine, rotary shaft and rotor disk, the output of the rotating electric machine
The rotary shaft through mounting plate is fixedly connected on axis, the top installation of the rotary shaft has the rotor disk of rotor.
Further, the rotor disk is located at the underface of platen.
The present invention provides another technical solution: a kind of carbon brush type tin-soldering method includes the following steps:
S1: after starting device, closing lid, the decline of rotor lower air cylinder are opened manually, down-pressed pole (12) passes through pressing plate and compression leg
Platen is set to push the rotor disk for having rotor;
S2: after rotor lower air cylinder fall time arrives, Xi Zui advances, and soldering iron seat advances, and delay soldering iron advances;
S3: commutator heating, after warm-up time arrives, pivot angle cylinder makes rotor pivot angle, adds tin;
S4: after weld interval arrives, inlet casing retreats soldering iron seat driving mechanism before soldering iron, and soldering iron seat upper and lower air cylinders are shunk
Retreat soldering iron, delay Xi Zui is moved back;
S5: Xi Zui, which moves back the time, arrives, and rotor change poles send tin, if number of poles has arrived, product completion of processing, and rotor lower air cylinder
Rise, soldering iron seat retreats, and is uncapped by open cylinder, homing action returns to S2 if number of poles is not soldered.
Compared with prior art, the beneficial effects of the present invention are: this carbon brush type tin soldering machine and method, are originally set by setting
Standby, rotor lower air cylinder driving down-pressed pole band dynamic pressure plate and compression leg are pushed, and Xi Zui advances, and push bottom by inlet casing before soldering iron
Seat is moved on slide, and the output end of soldering iron seat upper and lower air cylinders is equipped with pushing block, and soldering iron seat upper and lower air cylinders are obliquely installed,
Soldering iron seat is pushed by soldering iron seat upper and lower air cylinders to advance, and pivot angle cylinder makes rotor pivot angle, and inlet casing makes soldering iron seat driving machine before soldering iron
Structure retreats, and the contraction of soldering iron seat upper and lower air cylinders moves up pushing block, jacks up top plate upwards, top plate jacks up one end of lever upwards, makes
Its other end pushes platen, and rotating electric machine drives rotor disk that rotor is driven to rotate by rotary shaft, and rotor disk is being located at platen just
Lower section, platen can push the rotor of rotor disk when pushing, rotor change poles, send tin, and rotor lower air cylinder rises, after soldering iron seat
It moves back, is uncapped by open cylinder, instead of human weld, not only increase welding efficiency, but also improve welding quality, reduce
The cost of labor of enterprise.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is detailed construction schematic diagram of the invention;
Fig. 3 is process flow chart of the invention.
In figure: 1, rotor press mechanism;2, pivot angle cylinder;3, top gas cylinder in downhand welding;4, inlet casing before soldering iron;5, soldering iron seat
Driving mechanism;51, pedestal;52, soldering iron seat upper and lower air cylinders;53, pushing block;54, top plate;55, lever;56, platen;6, soldering iron case
Micro-adjusting mechanism;7, open cylinder;71, pallet;8, rotating mechanism;81, rotating electric machine;82, rotary shaft;83, rotor disk;9, it installs
Plate;10, slide;11, rotor lower air cylinder;12, down-pressed pole;13, pressing plate;14, compression leg.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Refering to fig. 1, a kind of carbon brush type tin soldering machine, including mounting plate 9, rotor press mechanism 1, vertically through mounting plate 9
Downhand welding on inlet casing 4 before top gas cylinder 3, pivot angle cylinder 2, soldering iron, soldering iron seat driving mechanism 5, soldering iron case micro-adjusting mechanism 6, uncap
Cylinder 7 and rotating mechanism 8 install rotor press mechanism 1, top gas in the vertically-mounted downhand welding in the lower section of mounting plate 9 on mounting plate 9
Cylinder 3, using top carries out downhand welding on top gas cylinder 3 in downhand welding, is installed on top gas cylinder 3 to make rotor be able to carry out downhand welding in downhand welding
Pivot angle cylinder 2, pivot angle cylinder 2 are used for the pivot angle of rotor, bring it about the deflection of angle, and soldering iron advance is also installed on mounting plate 9
Cylinder 4, inlet casing 4 pushes soldering iron to advance before soldering iron, and inlet casing 4 is mounted on slide 10 before soldering iron, is equipped with and irons on slide 10
Iron seat driving mechanism 5, for soldering iron seat driving mechanism 5 for driving soldering iron seat movable, soldering iron case is installed in 5 side of soldering iron seat driving mechanism
Micro-adjusting mechanism 6, soldering iron case micro-adjusting mechanism 6 are used for the fine adjustments of soldering iron case, also vertically-mounted on mounting plate 9 to have rotating mechanism 8,
Rotating mechanism 8 can be such that rotor rotates, and the side of rotating mechanism 8 is equipped with open cylinder 7, the top peace of open cylinder 7
Pallet 71 is filled, open cylinder 7 is for uncapping.
Referring to Fig.2, rotor press mechanism 1 is made of rotor lower air cylinder 11, down-pressed pole 12, pressing plate 13 and compression leg 14, turn
The piston rod of sub- lower air cylinder 11 is fixedly connected with the down-pressed pole 12 through mounting plate 9, and the upper end of down-pressed pole 12 is fixed with pressure
Compression leg 14 is installed in plate 13, one end of pressing plate 13, and rotor lower air cylinder 11 drives down-pressed pole 12 to carry out with dynamic pressure plate 13 and compression leg 14
It pushes.
Referring to Fig.2, soldering iron seat driving mechanism 5 is by pedestal 51, soldering iron seat upper and lower air cylinders 52, pushing block 53, top plate 54, lever
55 and platen 56 form, pedestal 51 is slidably mounted on slide 10 and connect with inlet casing 4 before soldering iron, by inlet casing 4 before soldering iron
Pedestal 51 is pushed to be moved on slide 10, the output end of soldering iron seat upper and lower air cylinders 52 is equipped with pushing block 53, on soldering iron seat
Lower cylinder 52 is obliquely installed, and top plate 54 is installed in the top of pushing block 53, and the contraction of soldering iron seat upper and lower air cylinders 52 moves up pushing block 53,
Top plate 54 is jacked up upwards, and the top of top plate 54 is equipped with lever 55, and one end of lever 55 is fixedly connected with platen 56, and top plate 54 is upward
The one end for jacking up lever 55 makes its other end push platen 56.
Referring to Fig.2, rotating mechanism 8 is made of rotating electric machine 81, rotary shaft 82 and rotor disk 83, the output of rotating electric machine 81
The rotary shaft 82 through mounting plate 9 is fixedly connected on axis, the top installation of rotary shaft 82 has the rotor disk 83 of rotor, rotation
Motor 81 drives rotor disk 83 to drive rotor rotation by rotary shaft 82, and rotor disk 83 is located at the underface of platen 56, platen 56
The rotor of rotor disk 83 can be pushed when pushing.
Refering to Fig. 3, based on above-mentioned carbon brush type scolding tin, it is proposed that a kind of carbon brush type tin-soldering method includes the following steps:
Step 1: after starting device, opening closing lid manually, rotor lower air cylinder 11 declines, and down-pressed pole 12 passes through 13 He of pressing plate
Compression leg 14 makes platen 56 push the rotor disk 83 for having rotor, and rotor is pushed;
Step 2: after 11 fall time of rotor lower air cylinder arrives, Xi Zui advances, and soldering iron seat is pushed away by soldering iron seat upper and lower air cylinders 52
Dynamic to advance, delay soldering iron advances;
Step 3: commutator heating, after warm-up time arrives, pivot angle cylinder 2 makes rotor pivot angle, adds tin;
Step 4: after weld interval arrives, inlet casing 4 retreats soldering iron seat driving mechanism 5 before soldering iron, gas above and below soldering iron seat
The contraction of cylinder 52 retreats soldering iron, and delay Xi Zui is moved back;
Step 5: Xi Zui moves back the time and arrives, and rotor change poles send tin, if number of poles has arrived, product completion of processing is calmed the anger under rotor
Cylinder 11 rises, and soldering iron seat retreats, and is uncapped by open cylinder 7, homing action, if number of poles is not soldered, return step 2 is complete
Welding efficiency is not only increased instead of human weld at soldering operation, but also improves welding quality, reduces enterprise
Cost of labor.
Working principle: rotor lower air cylinder 11 drives down-pressed pole 12 to be pushed with dynamic pressure plate 13 and compression leg 14, Xi Zuiqian
Into, by before soldering iron inlet casing 4 push pedestal 51 moved on slide 10, the output end of soldering iron seat upper and lower air cylinders 52 is equipped with
Pushing block 53, soldering iron seat upper and lower air cylinders 52 are obliquely installed, and soldering iron seat is pushed by soldering iron seat upper and lower air cylinders 52 to advance, pivot angle cylinder 2
Make rotor pivot angle, inlet casing 4 retreats soldering iron seat driving mechanism 5 before soldering iron, and the contraction of soldering iron seat upper and lower air cylinders 52 makes pushing block 53
It moves up, jacks up top plate 54 upwards, top plate 54 jacks up one end of lever 55 upwards, its other end is made to push platen 56, rotating electric machine
81 drive rotor disk 83 to drive rotor rotation by rotary shaft 82, and rotor disk 83 is located at the underface of platen 56, and platen 56 pushes
When the rotor of rotor disk 83 can be pushed, rotor change poles send tin, and rotor lower air cylinder 11 rises, and soldering iron seat retreats, by opening
Lid cylinder 7 is uncapped, and rotor soldering operation is completed.
In summary: this carbon brush type tin soldering machine and method, by the way that this equipment is arranged, rotor lower air cylinder 11 drives down-pressed pole
12 band dynamic pressure plates 13 and compression leg 14 are pushed, and Xi Zui advances, and push pedestal 51 to carry out on slide 10 by inlet casing 4 before soldering iron
Mobile, the output end of soldering iron seat upper and lower air cylinders 52 is equipped with pushing block 53, and soldering iron seat upper and lower air cylinders 52 are obliquely installed, soldering iron seat quilt
Soldering iron seat upper and lower air cylinders 52, which push, to advance, and pivot angle cylinder 2 makes rotor pivot angle, after inlet casing 4 makes soldering iron seat driving mechanism 5 before soldering iron
It moves back, the contraction of soldering iron seat upper and lower air cylinders 52 moves up pushing block 53, jacks up top plate 54 upwards, and top plate 54 jacks up the one of lever 55 upwards
End, makes its other end push platen 56, and rotating electric machine 81 drives rotor disk 83 to drive rotor rotation, rotor disk by rotary shaft 82
83 are located at the underface of platen 56, and platen 56 can push the rotor of rotor disk 83 when pushing, and rotor change poles send tin, rotor
Lower air cylinder 11 rises, and soldering iron seat retreats, and is uncapped by open cylinder 7, instead of human weld, not only increases welding effect
Rate, but also welding quality is improved, reduce the cost of labor of enterprise.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art within the technical scope of the present disclosure, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (8)
1. a kind of carbon brush type tin soldering machine, which is characterized in that including mounting plate (9), rotor press mechanism (1), vertically through peace
Inlet casing (4), soldering iron seat driving mechanism (5), soldering iron case before top gas cylinder (3), pivot angle cylinder (2), soldering iron in the downhand welding of loading board (9)
Micro-adjusting mechanism (6), open cylinder (7) and rotating mechanism (8) install rotor press mechanism (1) on mounting plate (9), the peace
Top gas cylinder (3) in the vertically-mounted downhand welding in lower section of loading board (9) installs pivot angle cylinder (2) on top gas cylinder (3) in the downhand welding, institute
Inlet casing (4) before also installing soldering iron on mounting plate (9) is stated, inlet casing (4) is mounted on slide (10) before soldering iron, the slide
(10) soldering iron seat driving mechanism (5) is installed, soldering iron case micro-adjusting mechanism (6) are installed in soldering iron seat driving mechanism (5) side, described on
Also vertically-mounted on mounting plate (9) to have rotating mechanism (8), the side of the rotating mechanism (8) is equipped with open cylinder (7).
2. a kind of carbon brush type tin soldering machine according to claim 1, which is characterized in that the rotor press mechanism (1) is by turning
Sub- lower air cylinder (11), down-pressed pole (12), pressing plate (13) and compression leg (14) composition, the piston rod of the rotor lower air cylinder (11)
It is fixedly connected with the down-pressed pole (12) through mounting plate (9), the upper end of the down-pressed pole (12) is fixed with pressing plate (13), pressing plate
(13) one end is installed by compression leg (14).
3. a kind of carbon brush type tin soldering machine according to claim 1, which is characterized in that the soldering iron seat driving mechanism (5) by
Pedestal (51), soldering iron seat upper and lower air cylinders (52), pushing block (53), top plate (54), lever (55) and platen (56) composition, the bottom
Seat (51) is slidably mounted on the slide (10) and connect with inlet casing before soldering iron (4), the soldering iron seat upper and lower air cylinders (52)
Output end be equipped with pushing block (53), top plate (54) are installed in the top of pushing block (53), the top installation of the top plate (54)
Have lever (55), one end of the lever (55) is fixedly connected with platen (56).
4. a kind of carbon brush type tin soldering machine according to claim 1, which is characterized in that the soldering iron seat upper and lower air cylinders (52) are inclined
Tiltedly setting.
5. a kind of carbon brush type tin soldering machine according to claim 1, which is characterized in that pacify at the top of the open cylinder (7)
It fills pallet (71).
6. a kind of carbon brush type tin soldering machine according to claim 1, which is characterized in that the rotating mechanism (8) is by electric rotating
Machine (81), rotary shaft (82) and rotor disk (83) form, and are fixedly connected on the output shaft of the rotating electric machine (81) through peace
The rotary shaft (82) of loading board (9), the top installation of the rotary shaft (82) have the rotor disk (83) of rotor.
7. a kind of carbon brush type tin soldering machine according to claim 6, which is characterized in that the rotor disk (83) is located at platen
(56) underface.
8. a kind of described in any item carbon brush type tin-soldering methods of claim 1-7, which comprises the steps of:
S1: after starting device, opening closing lid manually, rotor lower air cylinder (11) decline, down-pressed pole (12) by pressing plate (13) and
Compression leg (14) makes platen (56) to push the rotor disk (83) for having rotor;
S2: after rotor lower air cylinder (11) fall time arrives, Xi Zui advances, and soldering iron seat advances, and delay soldering iron advances;
S3: commutator heating, after warm-up time arrives, pivot angle cylinder (2) makes rotor pivot angle, adds tin;
S4: after weld interval arrives, inlet casing (4) retreats soldering iron seat driving mechanism (5) before soldering iron, soldering iron seat upper and lower air cylinders
(52) shrinking retreats soldering iron, and delay Xi Zui is moved back;
S5: Xi Zui, which moves back the time, arrives, and rotor change poles send tin, if number of poles has arrived, product completion of processing, and rotor lower air cylinder (11)
Rise, soldering iron seat retreats, and is uncapped by open cylinder (7), homing action returns to S2 if number of poles is not soldered.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910673209.7A CN110369821A (en) | 2019-07-24 | 2019-07-24 | A kind of carbon brush type tin soldering machine and method |
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Application Number | Priority Date | Filing Date | Title |
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CN201910673209.7A CN110369821A (en) | 2019-07-24 | 2019-07-24 | A kind of carbon brush type tin soldering machine and method |
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CN110369821A true CN110369821A (en) | 2019-10-25 |
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ID=68255668
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CN201910673209.7A Pending CN110369821A (en) | 2019-07-24 | 2019-07-24 | A kind of carbon brush type tin soldering machine and method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114669827A (en) * | 2022-04-19 | 2022-06-28 | 江西鑫力华数码科技有限公司 | Flexible circuit board welding workbench and operation method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104485562A (en) * | 2014-12-22 | 2015-04-01 | 东莞市富基自动化设备有限公司 | Novel brush holder production line |
CN206689573U (en) * | 2017-04-28 | 2017-12-01 | 深圳市金加达科技有限公司 | Four station integrated tin soldering machines |
-
2019
- 2019-07-24 CN CN201910673209.7A patent/CN110369821A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104485562A (en) * | 2014-12-22 | 2015-04-01 | 东莞市富基自动化设备有限公司 | Novel brush holder production line |
CN206689573U (en) * | 2017-04-28 | 2017-12-01 | 深圳市金加达科技有限公司 | Four station integrated tin soldering machines |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114669827A (en) * | 2022-04-19 | 2022-06-28 | 江西鑫力华数码科技有限公司 | Flexible circuit board welding workbench and operation method |
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Application publication date: 20191025 |
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