CN210045922U - Automatic shaft heading equipment - Google Patents
Automatic shaft heading equipment Download PDFInfo
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- CN210045922U CN210045922U CN201920754079.5U CN201920754079U CN210045922U CN 210045922 U CN210045922 U CN 210045922U CN 201920754079 U CN201920754079 U CN 201920754079U CN 210045922 U CN210045922 U CN 210045922U
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Abstract
The utility model discloses an automatic shaft heading device, in particular to the technical field of mechanical part processing, which comprises a fixed frame, wherein a shaft heading mechanism is arranged at the top of the fixed frame; the shaft type heading mechanism comprises a high-frequency heater, a tuner jacking cylinder is fixedly arranged at the bottom of the high-frequency heater, a fixing plate is arranged on the outer side of the tuner jacking cylinder, and a positioning slide rod is arranged inside the fixing plate. The utility model discloses a set up axle type mechanism of taking lead, the motor passes through the belt and drives the angle rotation that the decollator carried out the settlement to the station graduated disk, it is rotatory to the high frequency heating head under to drive the material, tuner jacking cylinder descends, in the material gets into the heating hole, high frequency heater self-connection heating, after the heating is accomplished, the tuner cylinder rises to setting for the height, station graduated disk is certain angle of rotation once more, the effectual processing speed who has promoted the axle, can save a large amount of manpower and materials, holistic work efficiency has been promoted.
Description
Technical Field
The utility model relates to a machine part processing technology field, more specifically say, the utility model relates to an automation equipment is taken lead to axle type.
Background
The shaft is a cylindrical object which is penetrated in the middle of a bearing or a wheel or a gear, but a small part of the shaft is square, the shaft is a mechanical part which supports a rotating part and rotates together with the rotating part to transmit motion, torque or bending moment, the shaft is generally in the shape of a metal round rod, each section can have different diameters, and the part which rotates in the machine is arranged on the shaft.
At present, the factory is more original to the plush copper processing of axle, and all be the manual work with the axle that heats, utilize in the pliers insertion hydraulic press mould stamping forming, the workflow of these, very extravagant manpower and materials to unusual danger can be scalded by high temperature carelessly occasionally, and process velocity is slower, and work efficiency is low, extravagant manpower and materials.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the embodiment of the utility model provides an automatic shaft heading device, through the arrangement of the shaft type heading mechanism, the tuner jacking cylinder moves upwards to jack the material to the top of the positioning hopper, the thimble cylinder pushes the material into the overturning mechanical claw and sends the material into the station clamp mechanical arm, the motor drives the divider to rotate the station index plate by a set angle through the belt to drive the material to rotate under the high-frequency heating head, and the tuner jacking cylinder descends, when the material enters the heating hole, the high-frequency heater is automatically connected for heating, after the heating is finished, the tuner cylinder rises to a set height, the station index plate rotates for a certain angle again, the processing speed of the shaft is effectively improved, a large amount of manpower and material resources can be saved, the overall working efficiency is improved, and the problem in the background technology is solved.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic shaft heading device comprises a fixed frame, wherein a shaft heading mechanism is arranged at the top of the fixed frame;
the shaft type heading mechanism comprises a high-frequency heater, a tuner jacking cylinder is fixedly arranged at the bottom of the high-frequency heater, a fixing plate is arranged on the outer side of the tuner jacking cylinder, a positioning slide rod is arranged inside the fixing plate, a positioning slide cylinder is arranged on the outer side of the positioning slide rod, a positioning hopper is arranged on the front side of the high-frequency heater, the positioning jacking cylinder is arranged at the bottom of the positioning hopper, the positioning hopper is fixedly connected with a fixing frame, a thimble cylinder is arranged at one side of the positioning hopper, an overturning cylinder is arranged at one side of the thimble cylinder, a clamping jaw cylinder is fixedly arranged at the output end of the overturning cylinder, an overturning mechanical claw is fixedly arranged at the top of the clamping jaw cylinder, a station dividing disc is arranged at one side of the overturning cylinder, a divider is fixedly arranged at the bottom of the station dividing disc, a, and a station clamp manipulator is fixedly arranged at the top of the station index plate.
In a preferred embodiment, an upsetting mechanism is arranged on one side of the station index plate and comprises an oil pressure table, an oil pressure lower die is arranged on the top of the oil pressure table, and the oil pressure lower die is fixedly connected with the oil pressure table.
In a preferred embodiment, the surface of the oil pressure lower die is provided with an oil pressure lower die hole, one side of the oil pressure lower die is provided with a fixed column, the top of the fixed column is provided with an oil press, one side of the oil pressure lower die is provided with a transverse cylinder, and the oil pressure lower die is fixedly connected with a fixed frame.
In a preferred embodiment, one side of the oil press is provided with a positioning frame, one side of the positioning frame is fixedly provided with a movable cylinder, the output end of the movable cylinder is provided with a material taking cylinder, and one side of the material taking cylinder is provided with a material pushing cylinder.
In a preferred embodiment, the material taking clamp is fixedly arranged at the output end of the material taking cylinder, the output end of the high-frequency heater is provided with a high-frequency heating head, and the surface of the high-frequency heating head is provided with a heating hole.
In a preferred embodiment, the bottom of the tuner jacking cylinder is provided with an adjusting screw rod, the bottom end of the adjusting screw rod is provided with a crank, and the top of the adjusting screw rod is fixedly connected with the fixing plate.
In a preferred embodiment, the positioning sliding barrel is fixedly connected with the fixed frame, and the motor output shaft is in transmission connection with the divider input shaft through a belt.
In a preferred embodiment, the indexing disc jacking cylinder is fixedly connected with the fixed frame, and the number of the station clamp manipulators is set to be multiple.
The utility model discloses a technological effect and advantage:
1. by arranging the shaft type heading mechanism, the tuner jacking cylinder moves upwards to jack materials to the top of the positioning hopper, the thimble cylinder pushes the materials into the overturning mechanical claw, the materials are sent into the station clamp mechanical arm, the motor drives the divider to rotate by a set angle to the station dividing disc through the belt, the materials are driven to rotate to the position under the high-frequency heating head, the tuner jacking cylinder descends, when the materials enter the heating hole, the high-frequency heater is automatically connected and heats, after heating is completed, the tuner cylinder ascends to the set height, the station dividing disc rotates by a certain angle again, the processing speed of the shaft is effectively increased, a large amount of manpower and material resources can be saved, and the overall working efficiency is improved;
2. through setting up the upsetting mechanism, inside the material got into oil pressure and pushes down the nib, the oil pressure lower mould was under the promotion of horizontal cylinder this moment, the hydraulic press is in order to set for good pressure, the upset raw materials, the oil pressure lower mould is under the drive of horizontal cylinder, move under the station clip manipulator, get the material cylinder and move down, it presss from both sides tightly to get the axle that the material clip will be processed, under the promotion that pushes away the material cylinder, the axle that is processed drops to receiving the material frame, processing is accomplished, the efficiency of upset has been promoted, avoid taking the condition of being scalded by high temperature, the protective effect has been promoted.
Drawings
Fig. 1 is a topological diagram of the present invention.
Fig. 2 is a schematic structural view of the high-frequency heater of the present invention.
Fig. 3 is the structure schematic diagram of the thimble cylinder, the turnover cylinder and the turnover gripper of the utility model.
Fig. 4 is a schematic structural view of the upsetting mechanism of the present invention.
Fig. 5 is a schematic structural view of the station index plate, the divider and the motor of the present invention.
The reference signs are: the device comprises a fixed frame 1, a 2-shaft heading mechanism, a 3 high-frequency heater, a 4 tuner jacking cylinder, a 5 fixed plate, a 6 positioning slide rod, a 7 positioning hopper, an 8 positioning jacking cylinder, a 9 thimble cylinder, a 10 overturning cylinder, a 11 clamping jaw cylinder, a 12 overturning mechanical claw, a 13-station indexing disc, a 14 divider, a 15 motor, a 16 lifting plate, a 17 indexing disc jacking cylinder, an 18-station clamp manipulator, a 19 upsetting mechanism, a 20 oil pressure table, a 21 oil pressure lower die, a 22 oil pressure lower die hole, a 23 fixed column, a 24 oil press, a 25 transverse cylinder, a 26 positioning frame, a 27 moving cylinder, a 28 material taking cylinder, a 29 material pushing cylinder, a 30 material taking clamp, a 31 high-frequency heating head, a 32 heating hole, a 33 adjusting screw rod and a 34 crank.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The automatic shaft heading equipment shown in the attached figures 1-5 comprises a fixed frame 1, wherein a shaft heading mechanism 2 is arranged at the top of the fixed frame 1;
the shaft type heading mechanism 2 comprises a high-frequency heater 3, a tuner jacking cylinder 4 is fixedly arranged at the bottom of the high-frequency heater 3, a fixing plate 5 is arranged on the outer side of the tuner jacking cylinder 4, a positioning slide rod 6 is arranged inside the fixing plate 5, a positioning slide cylinder is arranged on the outer side of the positioning slide rod 6, a positioning hopper 7 is arranged on the front side of the high-frequency heater 3, a positioning jacking cylinder 8 is arranged at the bottom of the positioning hopper 7, the positioning hopper 7 is fixedly connected with a fixing frame 1, a thimble cylinder 9 is arranged at one side of the positioning hopper 7, an overturning cylinder 10 is arranged at one side of the thimble cylinder 9, a clamping jaw cylinder 11 is fixedly arranged at the output end of the overturning cylinder 10, an overturning mechanical claw 12 is fixedly arranged at the top of the clamping jaw cylinder 11, a station dividing disc 13 is arranged at, a motor 15 is arranged on one side of the divider 14, a lifting plate 16 is arranged at the bottom of the divider 14, an index plate jacking cylinder 17 is fixedly arranged at the bottom of the lifting plate 16, and a station clamp manipulator 18 is fixedly arranged at the top of the station index plate 13;
an adjusting screw rod 33 is arranged at the bottom of the tuner jacking cylinder 4, a crank 34 is arranged at the bottom end of the adjusting screw rod 33, and the top of the adjusting screw rod 33 is fixedly connected with the fixing plate 5;
the positioning sliding barrel is fixedly connected with the fixed frame 1, and an output shaft of the motor 15 is in transmission connection with an input shaft of the divider 14 through a belt;
the index plate jacking cylinder 17 is fixedly connected with the fixed frame 1, and the number of the station clamp manipulators 18 is multiple.
The implementation mode is specifically as follows: manual feeding, shafts to be processed are sequentially placed into a positioning hopper 7 according to operation regulations, a tuner jacking cylinder 4 is opened under the control instruction of a PLC, the tuner jacking cylinder 4 moves upwards to jack materials to the top of the positioning hopper 7, a thimble cylinder 9 is opened subsequently, the thimble cylinder 9 pushes the materials into a turnover mechanical claw 12, a clamping claw cylinder 11 is opened, the mechanical claw clamps the materials, the turnover cylinder 10 turns backwards by ninety degrees and sends the materials into a station clamp manipulator 18, the station clamp manipulator 18 clamps the materials, a motor 15 is opened, the motor 15 drives a divider 14 to rotate a station index plate 13 by a set angle through a belt to drive the materials to rotate to be right below a high-frequency heating head 31, and then an index plate jacking cylinder 17 below the station index plate 13 jacks the station index plate 13 to a set control height, after the material is driven to enter the heating hole 32 at the position needing to be heated, when the material enters the heating hole 32, the high-frequency heater 3 is automatically connected and heated, the time is set to be 4-5 seconds, the heating is stable for 1000 degrees, after the heating is completed, the indexing disc jacking cylinder 17 descends to the rotating height, the station indexing disc 13 rotates for ninety degrees again, the processing speed of the shaft is effectively increased, a large amount of manpower and material resources can be saved, and the overall working efficiency is improved.
The automatic shaft heading equipment shown in fig. 4 further comprises an upsetting mechanism 19, wherein the upsetting mechanism 19 is arranged on one side of the station index plate 13, the upsetting mechanism 19 comprises an oil pressure table 20, an oil pressure lower die 21 is arranged at the top of the oil pressure table 20, and the oil pressure lower die 21 is fixedly connected with the oil pressure table 20;
the surface of the oil pressure lower die 21 is provided with an oil pressure lower die hole 22, one side of the oil pressure lower die 21 is provided with a fixing column 23, the top of the fixing column 23 is provided with an oil press 24, one side of the oil pressure lower die 21 is provided with a transverse cylinder 25, and the oil pressure lower die 21 is fixedly connected with the fixing frame 1;
a positioning frame 26 is arranged on one side of the oil press 24, a moving cylinder 27 is fixedly arranged on one side of the positioning frame 26, a material taking cylinder 28 is arranged at the output end of the moving cylinder 27, and a material pushing cylinder 29 is arranged on one side of the material taking cylinder 28;
get material cylinder 28 output end and be fixed with and get material clip 30, the 3 output of high frequency heater is equipped with high frequency heating head 31, high frequency heating head 31 surface is equipped with heating hole 32.
The implementation mode is specifically as follows: after the station clamp manipulator 18 sends the heated material to the top of the oil pressure lower die 21, the station clamp manipulator 18 releases the material, the material enters the oil pressing die hole 22, the oil pressure lower die 21 enters a stamping position under the pushing of the transverse cylinder 25, the oil press 24 upsets the material at a set pressure, the material is formed in one step, after the upsets are processed, the oil pressure lower die 21 is driven by the transverse cylinder 25 to move to the position right below the station clamp manipulator 18, the material taking cylinder 28 moves downwards under the control of the PLC, the material taking clamp 30 clamps the processed shaft, the material taking cylinder 28 moves upwards to reach a set original height, the moving cylinder 27 starts to move the shaft to a material receiving port, the material taking clamp 30 is released, the processed shaft falls to a material receiving frame under the pushing of the material pushing cylinder 29, the processing is finished, and the upsets efficiency is improved, avoid taking place by the condition of high temperature scald, promoted the safeguard effect.
The utility model discloses the theory of operation:
referring to the attached drawings 1-5 of the specification, by arranging the shaft type heading mechanism 2, the tuner jacking cylinder 4 moves upwards to jack materials to the top of the positioning hopper 7, the thimble cylinder 9 pushes the materials into the overturning mechanical claw 12 and sends the materials into the station clamp manipulator 18, the motor 15 drives the divider 14 to rotate the station index plate 13 by a set angle through a belt to drive the materials to rotate right below the high-frequency heating head 31, the tuner jacking cylinder 4 descends, when the materials enter the heating hole 32, the high-frequency heater 3 is automatically connected and heated, after heating is completed, the tuner cylinder 4 ascends to the set height, the station index plate 13 rotates by a certain angle again, the processing speed of the shaft is effectively increased, a large amount of manpower and material resources can be saved, and the overall working efficiency is improved;
referring to the attached drawing 4 of the specification, by arranging the upsetting mechanism 19, the material enters the oil pressing die hole 22, at the moment, the oil pressure lower die 21 is pushed by the transverse cylinder 25, the oil press 24 is used for upsetting the material at a set pressure, the oil pressure lower die 21 is driven by the transverse cylinder 25 to move to the position under the station clamp manipulator 18, the material taking cylinder 28 moves downwards, the material taking clamp 30 clamps the processed shaft tightly, the processed shaft falls to the material receiving frame under the pushing of the material pushing cylinder 29, the processing is completed, the upsetting efficiency is improved, the situation that the shaft is scalded by high temperature is avoided, and the protection effect is improved.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an automation equipment is beaten to axle type, includes mount (1), its characterized in that: the top of the fixed frame (1) is provided with a shaft heading mechanism (2);
the shaft type heading mechanism (2) comprises a high-frequency heater (3), a tuner jacking cylinder (4) is fixedly arranged at the bottom of the high-frequency heater (3), a fixing plate (5) is arranged on the outer side of the tuner jacking cylinder (4), a positioning slide rod (6) is arranged inside the fixing plate (5), a positioning slide cylinder is arranged on the outer side of the positioning slide rod (6), the high-frequency heater (3) is positively provided with a positioning hopper (7), a positioning jacking cylinder (8) is arranged at the bottom of the positioning hopper (7), the positioning hopper (7) is fixedly connected with a fixing frame (1), a thimble cylinder (9) is arranged on one side of the positioning hopper (7), a turnover cylinder (10) is arranged on one side of the thimble cylinder (9), a clamping jaw cylinder (11) is fixedly arranged at the output end of the turnover cylinder (10), and a turnover mechanical jaw (12) is fixedly arranged at, the automatic lifting device is characterized in that a station dividing disc (13) is arranged on one side of the turnover cylinder (10), a divider (14) is fixedly arranged at the bottom of the station dividing disc (13), a motor (15) is arranged on one side of the divider (14), a lifting plate (16) is arranged at the bottom of the divider (14), a dividing disc jacking cylinder (17) is fixedly arranged at the bottom of the lifting plate (16), and a station clamp manipulator (18) is fixedly arranged at the top of the station dividing disc (13).
2. The automatic shaft heading equipment according to claim 1, wherein: an upsetting mechanism (19) is arranged on one side of the station indexing disc (13), the upsetting mechanism (19) comprises an oil pressure table (20), an oil pressure lower die (21) is arranged on the top of the oil pressure table (20), and the oil pressure lower die (21) is fixedly connected with the oil pressure table (20).
3. The automatic shaft heading equipment according to claim 2, wherein: the oil pressure lower die is characterized in that an oil pressing die hole (22) is formed in the surface of the oil pressure lower die (21), a fixing column (23) is arranged on one side of the oil pressure lower die (21), an oil press (24) is arranged at the top of the fixing column (23), a transverse cylinder (25) is arranged on one side of the oil pressure lower die (21), and the oil pressure lower die (21) is fixedly connected with the fixing frame (1).
4. The automatic shaft heading equipment according to claim 3, wherein: oil press (24) one side is equipped with locating rack (26), locating rack (26) one side is fixed to be equipped with and removes cylinder (27), it gets material cylinder (28) to remove cylinder (27) output, it is equipped with and pushes away material cylinder (29) to get material cylinder (28) one side.
5. The automatic shaft heading equipment according to claim 4, wherein: get material cylinder (28) output end and be fixed and be equipped with and get material clip (30), high frequency heater (3) output is equipped with high frequency heating head (31), high frequency heating head (31) surface is equipped with heating hole (32).
6. The automatic shaft heading equipment according to claim 1, wherein: tuner jacking cylinder (4) bottom is equipped with adjustment lead screw (33), adjustment lead screw (33) bottom is equipped with crank (34), adjustment lead screw (33) top and fixed plate (5) fixed connection.
7. The automatic shaft heading equipment according to claim 1, wherein: the positioning sliding barrel is fixedly connected with the fixed frame (1), and an output shaft of the motor (15) is in transmission connection with an input shaft of the divider (14) through a belt.
8. The automatic shaft heading equipment according to claim 1, wherein: the index plate jacking cylinder (17) is fixedly connected with the fixing frame (1), and the number of the station clamp manipulators (18) is multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920754079.5U CN210045922U (en) | 2019-05-24 | 2019-05-24 | Automatic shaft heading equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920754079.5U CN210045922U (en) | 2019-05-24 | 2019-05-24 | Automatic shaft heading equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210045922U true CN210045922U (en) | 2020-02-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920754079.5U Active CN210045922U (en) | 2019-05-24 | 2019-05-24 | Automatic shaft heading equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210045922U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226621A (en) * | 2021-12-17 | 2022-03-25 | 雷志勇 | Forging and pressing device for metallurgical casting |
-
2019
- 2019-05-24 CN CN201920754079.5U patent/CN210045922U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114226621A (en) * | 2021-12-17 | 2022-03-25 | 雷志勇 | Forging and pressing device for metallurgical casting |
| CN114226621B (en) * | 2021-12-17 | 2024-06-07 | 雷志勇 | Forging and pressing device for metallurgical casting |
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