CN206689573U - Four station integrated tin soldering machines - Google Patents
Four station integrated tin soldering machines Download PDFInfo
- Publication number
- CN206689573U CN206689573U CN201720467401.7U CN201720467401U CN206689573U CN 206689573 U CN206689573 U CN 206689573U CN 201720467401 U CN201720467401 U CN 201720467401U CN 206689573 U CN206689573 U CN 206689573U
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- CN
- China
- Prior art keywords
- tin
- automatic
- spot welding
- rotor
- electric iron
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
Four station integrated tin soldering machine disclosed in the utility model, automatic heating arrangements including frame and in frame, automatic tin feeding mechanism, Automatic pole changing mechanism and automatic spot welding mechanism, automatic spot welding mechanism includes electric iron, automatic tin feeding mechanism includes tin output mouth, Automatic pole changing mechanism includes fixture, fixture needs the workpiece of scolding tin for fixing rotor or stator etc., tin silk stretches out from tin output mouth, conducting terminal on rotor or stator is turned to and treats spot welding position by Automatic pole changing mechanism, the conducting terminal that automatic spot welding mechanism drive electric iron heating tin silk is welded on rotor or stator is treated at spot welding, magnet coil on rotor or stator is soldered on conducting terminal.Integrate Automatic pole changing, automatic tin feeding, automatic heating and automatic spot function, improve automation degree of equipment, improve scolding tin operating efficiency；Using automatic tin feeding mechanism and automatic spot welding mechanism control spot weld operation, the consumption of tin is reduced, reduces production cost.
Description
Technical field
It the utility model is related to tin soldering machine field, more particularly to four station integrated tin soldering machines.
Background technology
Four station integrated tin soldering machines are a kind of non-standard automatic equipment for being useful in scolding tin on DC motor stator or rotor.
The magnet coil of stator or rotor and conducting terminal are welded, it is necessary to use solder stick in the production process of some d.c. motors
Together.The direct-current brush motor of some models eliminates the technological requirement of electromagnetic interference in order to reach, it is also necessary to uses solder stick
A piezo-resistance circle is welded on rotor commutator terminal to avoid producing electric spark, so as to reach the work for eliminating electromagnetic interference
With.Four station integrated tin soldering machines are by automatic transport solder stick, automatically to solder stick heating, automatic conversion motor stator or rotor
Angle etc. acts, and realizes to motor rotor automatic tin soldering function.
In early time, some d.c. motor manufacturers, electric iron, a hand-held solder stick are held using worker one,
Magnet coil will be welded in solder stick melting to DC motor stator or rotor conducting terminal manually.Also there are some to carry on the market
The welding stage of tin feeding device is sold, but needs operation welding stage or workpiece, solder horn and solder stick is directed at d.c. motor
Conducting terminal is welded.It is this by the way of manual scolding tin operation, have that operator's labor intensity is big, production efficiency
The shortcomings of low, product solder joint uniformity difference.For operation roustabout or worker in fatigue state, manual scolding tin
Operation easily produces rosin joint, dry joint, solder skip, and weldering bad conducting terminal, weldering hinder the quality problems such as magnet coil.And worker's hand
Electric iron operation is held, smog caused by scolding tin easily sucks lung by worker, and the health of operator is had an impact.It is many straight
The worker of stream brush motor manufacturer is unwilling to do scolding tin work.
Utility model content
To solve problem above, the utility model provides collection automatic spot welding mechanism, automatic tin feeding mechanism, automatic heater
The four station integrated tin soldering machines that structure, automatic corner mechanism are integrated.
Four station integrated tin soldering machines, including it is frame and automatic heating arrangements in frame, automatic tin feeding mechanism, automatic
Change poles mechanism and automatic spot welding mechanism, the automatic spot welding mechanism include electric iron, and the automatic tin feeding mechanism includes tin output mouth,
The Automatic pole changing mechanism includes fixture, and the fixture is used to fix the workpiece for needing scolding tin, it is necessary to which the workpiece of scolding tin includes electricity
Machine rotor and motor stator, automatic tin feeding mechanism provide tin silk and stretched out from tin output mouth, and Automatic pole changing mechanism is by rotor or determines
Conducting terminal on son, which turns to, treats spot welding position, and automatic heating device heating electric iron, automatic spot welding mechanism drives electric iron
Treating at spot welding for the conducting terminal that heating tin silk is welded on rotor or stator, conducting terminal is soldered to by magnet coil
On.
Preferably, the automatic tin feeding mechanism includes：Tin tub, tin silk cylinder, tin feeding wheel, send tin motor, pendulum tin device and
Tin cylinder is put, the tin tub is fixed in frame；The tin wire tube shaft is connected in tin tub, is surrounded with the tin silk cylinder
Tin silk, the tin feeding wheel axis connection is in frame, and described to send tin cylinder be a pair of tin feeding wheels setting up and down, in two tin feeding wheel
It is folded with and next tin silk is drawn out from tin silk cylinder；It is described to send tin motor to be connected with tin feeding wheel, drive tin feeding wheel to rotate；It is described
Put tin device fix tin output mouth towards angles and positions；The pendulum tin device is connected with pendulum tin cylinder-driven, the pendulum tin gas
Direction of the cylinder with movable pendulum tin device control tin output mouth.
Preferably, the Automatic pole changing mechanism includes angle electrical machinery and fixture, and the fixture passes through corner with angle electrical machinery
Axle is connected；In fixture, the rotor or stator have conducting terminal to be used for scolding tin for the rotor or stator.
Preferably, the automatic heating arrangements include constant-temperature soldering station, and the constant-temperature soldering station is electrically connected with electric iron.
Preferably, the automatic spot welding mechanism includes：Hold-down devices, electric iron, preceding push cylinder and scolding tin frock, under described
After pressure device pushes, preceding push cylinder drives electric iron to be fed to chucking position, and electric iron heats tin silk by the electromagnetic wire of weld
Lap welding is connected on the conducting terminal of rotor or stator.
Preferably, in addition to micromatic setting, the micromatic setting are connected the position of regulation electric iron with electric iron.
Preferably, the frame is provided with upper encloser, and the tin soldering machine also includes fume extractor, and the fume extractor is located at upper
The position being right against on case directly over fixture, for taking smog caused by spot welding away.
Preferably, the four station integrateds tin soldering machine includes multiple Automatic pole changing mechanisms, automatic tin feeding mechanism and from dynamic point
Welding mechanism.
The beneficial effects of the utility model are as follows：
1st, integrate Automatic pole changing mechanism, automatic tin feeding mechanism, automatic heating arrangements and automatic spot welding mechanism, improve
The automaticity of equipment, improve the operating efficiency of scolding tin；
2nd, spot weld operation is controlled using automatic tin feeding mechanism and automatic spot welding mechanism, reduces the consumption of tin, reduce life
Produce cost.
Brief description of the drawings
Below in conjunction with the accompanying drawings, by the way that specific embodiment of the present utility model is described in detail, will make of the present utility model
Technical scheme and other beneficial effects are apparent.
Fig. 1 is the structural representation of the station integrated tin soldering machine of the utility model embodiment four.
Main element symbol description：
11st, tin tub；12nd, tin cylinder；14th, tin feeding wheel；15th, tin motor is sent；16th, tin device is put；17th, tin cylinder is put；19th, go out
Xi Zui；21st, angle electrical machinery；22nd, rotor；23rd, corner axle；24th, fixture；25th, conducting terminal；31st, hold-down devices；32nd, electric iron；
33rd, preceding push cylinder；34th, scolding tin frock；35th, welding cylinder is put；36th, lower air cylinder；41st, constant-temperature soldering station；50th, micromatic setting；60th, arrange
Cigarette device；70th, touch-screen；81st, feeding plate；82nd, main body；83rd, upper encloser.
Embodiment
The technological means and its effect taken for further elaboration the utility model, below in conjunction with of the present utility model
Preferred embodiment and its accompanying drawing are described in detail.
Four station integrated tin soldering machines, including it is frame and automatic heating arrangements in frame, automatic tin feeding mechanism, automatic
Change poles mechanism and automatic spot welding mechanism, the automatic spot welding mechanism includes electric iron 32, the automatic tin feeding mechanism includes tin
Mouth, the Automatic pole changing mechanism include fixture 24, and the rotor 22 or stator for treating spot welding, rotor 22 or fixed are placed with the fixture 24
Conducting terminal 25 on son needs scolding tin, and automatic tin feeding mechanism provides tin silk and stretched out from tin output mouth, and Automatic pole changing mechanism is by conduction
Terminal 25, which turns to, treats spot welding position, and automatic heating device heating electric iron 32, automatic spot welding mechanism drives electric iron 32 to heat
Tin silk is welded to the treating at spot welding of conducting terminal 25, and magnet coil is soldered on conducting terminal 25.
The automatic tin feeding mechanism includes tin tub 11, tin silk cylinder 12, tin feeding wheel 14, send tin motor 15, pendulum tin device 16
With pendulum tin cylinder 17, the tin tub 11 is fixed in frame；The axis connection of tin silk cylinder 12 is in tin tub 11, the tin silk
Tin silk is surrounded with cylinder 12, the tin feeding wheel 14 is a pair of tin feeding wheels 14 setting up and down, is folded with two tin feeding wheel 14
The tin silk for being drawn out coming from tin silk cylinder 12；It is described to send tin motor 15 to be connected with tin feeding wheel 14, drive tin feeding wheel 14 to rotate；Institute
State pendulum tin device 16 fix tin output mouth towards angles and positions；The pendulum tin device 16 is connected with pendulum tin cylinder 17, institute
State the direction that pendulum tin cylinder 17 controls tin output mouth with movable pendulum tin device 16.
The Automatic pole changing mechanism includes angle electrical machinery 21 and fixture 24, and the fixture 24 passes through corner with angle electrical machinery 21
Axle 23 is connected；The rotor 22 is in the fixture 24, and the tin silk is by the magnet coil and conduction on rotor 22 or stator
Terminal 25 welds together.
The automatic heating arrangements include constant-temperature soldering station 41, and the constant-temperature soldering station 41 is electrically connected with electric iron 32.
The automatic spot welding mechanism includes hold-down devices 31, electric iron 32, preceding push cylinder 33 and scolding tin frock 34, under described
After pressure device 31 pushes, preceding push cylinder 33 drives electric iron 32 to be fed to the position of fixture 24, and electric iron 32 heats tin silk and will welded
The magnet coil at place is soldered on conducting terminal 25.
The quaternity tin soldering machine also includes micromatic setting 50, and the micromatic setting 50 is connected regulation electricity with electric iron 32
The position of flatiron 32.When solder horn occurs wearing or needs the solder horn more renewed for a period of time for scolding tin operation, can pass through
Welding gun micro-adjusting mechanism, the front and back position of accurate adjustment solder horn, to reach optimal welding effect.The use of solder stick can be reduced
Amount, so as to realize the purpose for saving solder stick material cost.
Preferably, the frame is provided with upper encloser, and the tin soldering machine also includes fume extractor 60, and the fume extractor 60 is set
In the position being right against on upper encloser directly over fixture 24, for taking smog caused by spot welding away.Avoid cigarette caused by scolding tin
Mist impacts to operator's health.
The four station integrateds tin soldering machine includes multiple Automatic pole changing mechanisms, automatic tin feeding mechanism and automatic spot welding mechanism.
In use, the rotor 22 or stator that are wound with magnet coil for treating spot welding, rotor 22 or stator are placed with feeding plate
It is put into fixture 24, presses start button, tin silk is stretched out by tin output mouth 19,32 times press contacts tin silks of electric iron, by Xi Sijia
Heat, magnet coil is spot welded at the first spot welding point on conducting terminal 25, angle electrical machinery 21 rotates, in the transmission of corner axle 23
Under effect, rotor driven 22 rotates, conducting terminal 25 turned under the rotation of rotor 22 it is next need spot welding position, when one
After the spot welding point spot welding of individual conducting terminal 25, lower air cylinder 36 drives hold-down devices 31 to move up, and electric iron 32 moves up, and terminates
Spot welding.
The frame includes main body 82 and upper encloser 83, and the upper surface side of the main body is provided with feeding plate 81, institute
State feeding plate 81 be used for place treat the rotor 22 or stator of spot welding.The side or top of the frame are additionally provided with touch-screen 70, institute
State touch-screen 70 and be used for four station integrated tin soldering machines described in electric control operation.
In a preferred embodiment of the present utility model, four station integrated tin soldering machines include four fixtures, this four scolding tin
Station is operated using two-two switching modes again, and two stations another two stations in scolding tin are picking and placeing stator or rotor.Namely
When two stations are welded the stator of tin or rotor is removed and puts to press after scolding tin stator or rotor again and opens by operator
Dynamic button, machine will carry out scolding tin action to the stator or rotor put well on this two stations automatically.At this moment if other two
The stator or rotor of individual station have completed scolding tin and have acted and shut down, and worker's can picks and places to this two stations to stop
Rotor operation, and start button scolding tin again, such blocked operation are pressed again.Generally, the automatic tin soldering time is set
It is set to manually picking and placeing stator or rotor close time, to reach optimal use efficiency.
Four station integrated tin soldering machines, there is the functions such as automatic tin feeding, automatic heating, automatic corner, automatic spot.Operative employee
People only needs rotor 22 to be welded or stator being put on scolding tin station and takes off the rotor 22 or stator that weld i.e.
Can, all welding actions are completed by machine.And four the welding of station integrated tin soldering machine each solder joint time, solder stick conveying
Length, the temperature of weld heating can all be set.Avoid rosin joint, dry joint, solder skip, and weldering bad conducting terminal, weldering wound electricity
The quality problems such as magnetic coil, have integration degree high, production efficiency is high, effectively controls tin silk consuming cost and is automatically drained out a little
The function of smog is welded, is effectively increased its market competitiveness and occupation rate of market.
It is described above, for the person of ordinary skill of the art, can according to the technical solution of the utility model and
Technical concept makes other various corresponding changes and deformation, and all these changes and deformation should all belong to the utility model power
The protection domain that profit requires.
Claims (8)
1. four station integrated tin soldering machines, it is characterised in that automatic heating arrangements, automatic tin feeding including frame and in frame
Mechanism, Automatic pole changing mechanism and automatic spot welding mechanism, the automatic spot welding mechanism include electric iron, automatic tin feeding mechanism bag
Tin output mouth is included, the Automatic pole changing mechanism includes fixture, and the fixture is used for the fixed workpiece for needing scolding tin, it is necessary to the work of scolding tin
Part includes rotor and motor stator, and automatic tin feeding mechanism provides tin silk and stretched out from tin output mouth, and Automatic pole changing mechanism is by motor
Conducting terminal on rotor or stator, which turns to, treats spot welding position, automatic heating device heating electric iron, automatic spot welding mechanism band
Treating at spot welding for the conducting terminal that dynamic electric iron heating tin silk is welded on rotor or stator, magnet coil is soldered to and led
On electric terminal.
2. four station integrateds tin soldering machine according to claim 1, it is characterised in that the automatic tin feeding mechanism includes：
Tin tub, the tin tub are fixed in frame；
Tin silk cylinder, the tin wire tube shaft are connected in tin tub, and tin silk is surrounded with the tin silk cylinder；
Tin feeding wheel, the tin feeding wheel are a pair of tin feeding wheels setting up and down, are folded with two tin feeding wheels from tin silk cylinder and are drawn out coming
Tin silk；
Tin motor is sent, it is described to send tin motor to be connected with tin feeding wheel, drive tin feeding wheel to rotate；
Put tin device, the pendulum tin device fix tin output mouth towards angles and positions；
Tin cylinder is put, the pendulum tin device is connected with pendulum tin cylinder-driven, and the pendulum tin cylinder band movable pendulum tin device controls out tin
The direction of mouth.
3. four station integrateds tin soldering machine according to claim 1, it is characterised in that the Automatic pole changing mechanism also includes turning
Angle motor, the fixture are connected with angle electrical machinery by corner axle.
4. four station integrateds tin soldering machine according to claim 1, it is characterised in that the automatic heating arrangements include constant temperature
Welding stage, the constant-temperature soldering station are electrically connected with electric iron.
5. four station integrateds tin soldering machine according to claim 1, it is characterised in that the automatic spot welding mechanism includes：Under
Pressure device, electric iron, preceding push cylinder and scolding tin frock, after the hold-down devices push, preceding push cylinder drives electric iron and Xi Si
Chucking position is fed to, the magnet coil of weld is soldered to the conducting terminal of rotor or stator by electric iron heating tin silk
On.
6. four station integrateds tin soldering machine according to claim 1, it is characterised in that also including micromatic setting, the fine setting
Device is connected the position of regulation electric iron with electric iron.
7. four station integrateds tin soldering machine according to claim 1, it is characterised in that the frame is provided with upper encloser, described
Tin soldering machine also includes fume extractor, and the fume extractor is right against the position directly over fixture on upper encloser, for taking away
Smog caused by spot welding.
8. four station integrateds tin soldering machine according to claim 1, it is characterised in that the four station integrateds tin soldering machine includes
Multiple Automatic pole changing mechanisms, multiple automatic tin feeding mechanisms and multiple automatic spot welding mechanisms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720467401.7U CN206689573U (en) | 2017-04-28 | 2017-04-28 | Four station integrated tin soldering machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720467401.7U CN206689573U (en) | 2017-04-28 | 2017-04-28 | Four station integrated tin soldering machines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206689573U true CN206689573U (en) | 2017-12-01 |
Family
ID=60447619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720467401.7U Expired - Fee Related CN206689573U (en) | 2017-04-28 | 2017-04-28 | Four station integrated tin soldering machines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206689573U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714726A (en) * | 2018-07-26 | 2018-10-30 | 深圳市联鑫致自动化设备有限公司 | Tin soldering machine |
| CN110125501A (en) * | 2019-05-09 | 2019-08-16 | 热魔美国公司 | The welding method of mash welder |
| CN110340481A (en) * | 2018-04-02 | 2019-10-18 | 江苏盟星智能科技有限公司 | A kind of Soldering machine tin feeding device and method of controlling air intake |
| CN110369821A (en) * | 2019-07-24 | 2019-10-25 | 东莞市精磊智能装备有限公司 | A kind of carbon brush type tin soldering machine and method |
| CN110919127A (en) * | 2019-11-29 | 2020-03-27 | 常德博嘉电子科技有限公司 | Automatic tin adding welding automatic equipment |
| CN110961753A (en) * | 2019-12-26 | 2020-04-07 | 广东金莱特电器股份有限公司 | Semi-automatic welding device |
| CN113828883A (en) * | 2021-11-08 | 2021-12-24 | 深圳市慧星智能机电有限公司 | Tin soldering method for motor rotor and tin soldering machine |
| CN114378395A (en) * | 2022-02-28 | 2022-04-22 | 深圳市科美达自动化设备有限公司 | Soldering method between butt-welded commutator and piezoresistor of motor rotor |
-
2017
- 2017-04-28 CN CN201720467401.7U patent/CN206689573U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110340481A (en) * | 2018-04-02 | 2019-10-18 | 江苏盟星智能科技有限公司 | A kind of Soldering machine tin feeding device and method of controlling air intake |
| CN110340481B (en) * | 2018-04-02 | 2024-03-08 | 江苏盟星智能科技有限公司 | Tin feeding device of tin soldering machine and air suction control method |
| CN108714726A (en) * | 2018-07-26 | 2018-10-30 | 深圳市联鑫致自动化设备有限公司 | Tin soldering machine |
| CN108714726B (en) * | 2018-07-26 | 2024-03-26 | 深圳市联鑫致自动化设备有限公司 | Soldering machine |
| CN110125501A (en) * | 2019-05-09 | 2019-08-16 | 热魔美国公司 | The welding method of mash welder |
| CN110125501B (en) * | 2019-05-09 | 2021-05-14 | 热魔美国公司 | Welding method of spot welding machine |
| CN110369821A (en) * | 2019-07-24 | 2019-10-25 | 东莞市精磊智能装备有限公司 | A kind of carbon brush type tin soldering machine and method |
| CN110919127A (en) * | 2019-11-29 | 2020-03-27 | 常德博嘉电子科技有限公司 | Automatic tin adding welding automatic equipment |
| CN110961753A (en) * | 2019-12-26 | 2020-04-07 | 广东金莱特电器股份有限公司 | Semi-automatic welding device |
| CN113828883A (en) * | 2021-11-08 | 2021-12-24 | 深圳市慧星智能机电有限公司 | Tin soldering method for motor rotor and tin soldering machine |
| CN114378395A (en) * | 2022-02-28 | 2022-04-22 | 深圳市科美达自动化设备有限公司 | Soldering method between butt-welded commutator and piezoresistor of motor rotor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171201 Termination date: 20190428 |
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| CF01 | Termination of patent right due to non-payment of annual fee |