CN110367571B - Biological corn protein feed production equipment - Google Patents
Biological corn protein feed production equipment Download PDFInfo
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- CN110367571B CN110367571B CN201910716434.4A CN201910716434A CN110367571B CN 110367571 B CN110367571 B CN 110367571B CN 201910716434 A CN201910716434 A CN 201910716434A CN 110367571 B CN110367571 B CN 110367571B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 21
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 21
- 235000005822 corn Nutrition 0.000 title claims abstract description 21
- 102000004169 proteins and genes Human genes 0.000 title claims abstract description 10
- 108090000623 proteins and genes Proteins 0.000 title claims abstract description 10
- 240000008042 Zea mays Species 0.000 title claims description 19
- 238000001035 drying Methods 0.000 claims abstract description 28
- 239000011343 solid material Substances 0.000 claims abstract description 21
- 238000011081 inoculation Methods 0.000 claims abstract description 18
- 238000000855 fermentation Methods 0.000 claims abstract description 17
- 230000004151 fermentation Effects 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000003674 animal food additive Substances 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 6
- 239000003814 drug Substances 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 5
- 229920002494 Zein Polymers 0.000 claims 7
- 239000005019 zein Substances 0.000 claims 7
- 229940093612 zein Drugs 0.000 claims 7
- 235000013305 food Nutrition 0.000 abstract description 5
- 230000000050 nutritive effect Effects 0.000 abstract description 4
- 241000209149 Zea Species 0.000 abstract 2
- 239000002994 raw material Substances 0.000 description 36
- 239000000654 additive Substances 0.000 description 16
- 239000000463 material Substances 0.000 description 15
- 230000000996 additive effect Effects 0.000 description 13
- 238000005457 optimization Methods 0.000 description 8
- 238000012856 packing Methods 0.000 description 7
- 239000003206 sterilizing agent Substances 0.000 description 7
- 238000009395 breeding Methods 0.000 description 5
- 230000001488 breeding effect Effects 0.000 description 5
- 244000144972 livestock Species 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 238000007792 addition Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 210000002249 digestive system Anatomy 0.000 description 3
- 235000016709 nutrition Nutrition 0.000 description 3
- 230000035764 nutrition Effects 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000010903 husk Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000019197 fats Nutrition 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/001—Apparatus specially adapted for preparing animal feeding-stuffs by treating with chemicals, e.g. ammoniac, sodium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Organic Chemistry (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Biomedical Technology (AREA)
- Genetics & Genomics (AREA)
- Polymers & Plastics (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Sustainable Development (AREA)
- Food Science & Technology (AREA)
- General Health & Medical Sciences (AREA)
- Biochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Clinical Laboratory Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Fodder In General (AREA)
Abstract
The invention relates to biological corn protein feed production equipment which comprises a feed inoculation device, a fermentation chamber, a feed drying system, a pneumatic conveyor, an auger bagging machine, a wide-mouth receiving hopper, a solid material adding device, a bulk storage chamber and a feed woven bag, wherein the discharge end of the feed inoculation device is connected with the fermentation chamber, and the fermentation chamber is connected with the feed end of the feed drying system. The invention can produce corn seed coats into feeds, improve the nutritive value of the feeds, and further improve the food safety of cultured products.
Description
Technical Field
The invention relates to the field of feed production, in particular to biological corn protein feed production equipment.
Background
Corn is the crop with the highest total yield worldwide, contains abundant proteins, fat, vitamins, trace elements, cellulose and the like, corn can be ground into finer corn flour after seed coats are removed, people can prepare various foods, the seed coats mainly consist of cellulose, a large amount of proteins are contained, the separated corn coats can be used as feed raw materials, proper feed taking the corn seed coats as raw materials for reasonably feeding livestock can promote the health of digestive systems of the livestock, the vitality of the livestock is improved, the breeding risk of the farmers is reduced, most of the conventional feed production equipment mixes various feed raw materials according to a certain proportion, a large amount of hormone additives are added in the production process, and the feed produced in the mode is dried and packaged after being fully mixed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides biological corn protein feed production equipment which can produce corn seed coats into feeds, improve the nutritive value of the feeds and further improve the food safety of cultured products.
The invention is realized by the following technical scheme, the biological corn protein feed production equipment comprises a feed inoculation device, a fermentation chamber, a feed drying system, a pneumatic conveyor, an auger bagging machine, a wide-mouth receiving hopper, a solid material adding device, a bulk storage chamber and a feed woven bag, wherein the discharge end of the feed inoculation device is connected with the fermentation chamber, the fermentation chamber is connected with the feed end of the feed drying system, the wide-mouth receiving hopper is arranged below the discharge end of the feed drying system, the feed end of the pneumatic conveyor and the feed end of the auger bagging machine extend into the wide-mouth receiving hopper, the discharge end of the pneumatic conveyor is connected with the bulk storage chamber, and the feed woven bag is positioned right below the discharge end of the auger bagging machine;
the feed inoculation device comprises an open feed hopper I, a tubular auger conveyor I, a belt conveyor I, a U-shaped groove I and two mutually parallel auger blade shafts I, a high-pressure pump and a medicament barrel, wherein the bottom of the feed hopper I is fixedly connected with the feed end of the tubular auger conveyor I;
the feed drying system comprises an open feed hopper II, a tubular auger conveyor II, a belt conveyor II, a U-shaped groove II, an auger blade shaft II, a heating furnace, a belt conveyor III, a feed roller dryer and a cylindrical mesh screen, wherein the bottom of the feed hopper II is fixedly connected with the feed end of the tubular auger conveyor II;
the solid material adding device comprises an open feeding hopper III, a tubular auger conveyor III, a pulverizer and a conveying pipe, wherein the bottom of the feeding hopper III is fixedly connected with the feeding end of the tubular auger conveyor III, the tubular auger conveyor III is communicated with the interior of the feeding hopper III, the discharging end of the tubular auger conveyor III is positioned above the feeding port of the pulverizer, and the discharging pipe of the pulverizer is fixedly connected with the conveying pipe and is communicated with the interior of the conveying pipe.
The scheme is that the feed inoculation device comprises an open feed hopper I, a feed inoculation device can be fed with raw materials, a tubular auger conveyor I is fixedly connected to the bottom of the feed hopper I, the raw materials can be continuously and uniformly output from the feed hopper I, the discharge end of the tubular auger conveyor I is positioned above the feed end of the belt conveyor I, the raw materials can be conveyed onto the belt conveyor I, the discharge end of the belt conveyor I is positioned above the feed inlet of a U-shaped groove I, the raw materials can be lifted and conveyed into the U-shaped groove I, two auger blade shafts I which are parallel to each other are arranged in the U-shaped groove I, opposite ends of a rotating shaft of the auger blade shaft I respectively penetrate through the side wall of the U-shaped groove I and are fixedly provided with chain wheels, motors are fixedly arranged on the front side and the rear sides of the U-shaped groove I, the output shafts of the motors are fixedly provided with chain wheels, the corresponding two chain wheels are movably connected through chains, the corresponding chain wheels are driven by the motors to rotate, the corresponding auger blade shafts I are driven by the chains to rotate in the same direction, one side of the U-shaped groove I is provided with a high-pressure pump, the raw materials can be lifted and conveyed into the U-shaped groove I, the sterilizing agent can be pumped into the U-shaped groove I from the side of the U-shaped groove I through the side of the sterilizing agent, and can be fully mixed with the sterilizing agent, and can be discharged into the U-shaped groove I through the sterilizing agent, and can be fully conveyed into the U-shaped groove;
transferring the sterilized raw materials to a fermentation chamber, wherein the fermentation chamber is used as a storage chamber at the same time, and fully fermenting while storing;
the scheme is that the feed drying system comprises an open feed hopper II, fermented raw materials are conveyed into the feed hopper II, a tubular auger conveyor II is arranged at the bottom of the feed hopper II, the raw materials can be continuously and uniformly output from the feed hopper II, the discharge end of the tubular auger conveyor II is positioned above the feed end of a belt conveyor II, the raw materials can be conveyed onto the belt conveyor II, the discharge end of the belt conveyor II is positioned above the feed inlet of a U-shaped groove II, the raw materials can be lifted and conveyed into the U-shaped groove II, an auger blade shaft II is arranged in the U-shaped groove II, one end of the auger blade shaft II, which is close to the feed inlet of the U-shaped groove II, penetrates through the side wall of the U-shaped groove II, a motor is fixedly arranged on one side of the U-shaped groove II, the output shaft of the motor is fixedly connected with the auger blade shaft II, the discharge port of the U-shaped groove II is connected with the feed end of a heating furnace, the auger blade shaft II is driven by a motor to rotate, the raw materials can be moved into the heating furnace under the driving of the rotation of the auger blade shaft II, the discharge end of the heating furnace is positioned above the input end of the belt conveyor III, the raw materials can be conveyed onto the belt conveyor III after being heated by the heating furnace, the discharge end of the belt conveyor III is positioned above the feed inlet of the feed roller dryer, the heated raw materials can be lifted and conveyed into the feed roller dryer, the raw materials roll in the feed roller dryer, the raw materials can be fully contacted with hot air for drying in the rolling process, further, condensation can be prevented, the raw materials can be moved to the discharge outlet of the feed roller dryer in the rolling process, the discharge outlet of the feed roller dryer is fixedly connected with the cylindrical mesh screen, after the raw materials are transferred onto the cylindrical mesh screen, the feed with the diameter smaller than the holes of the cylindrical mesh screen can fall below the cylindrical mesh screen, the feed with the diameter larger than the holes of the cylindrical mesh screen falls to one side of the cylindrical mesh screen;
a wide-mouth receiving hopper is arranged below the discharging end of the feed drying system 2, the dried feed falls into the wide-mouth receiving hopper, a feeding end of a pneumatic conveyor and a feeding end of an auger bagging machine are arranged in the wide-mouth receiving hopper, the feed is transported according to requirements, when the pneumatic conveyor is started, the pneumatic conveyor can suck the feed in the wide-mouth receiving hopper, and then the feed is transported to a storage workshop for storage in a bulk material state, and when the auger bagging machine is started, the feed can be bagged through the auger bagging machine, and then the feed can be directly discharged;
the utility model provides a set up solid material interpolation device, including open feeder hopper III, carry the solid additive to the feeder hopper in three, the feeding end of the bottom fixed connection tubular auger conveyer of feeder hopper III, can evenly last the solid additive raw materials outwards carry in the follow feeder hopper is three, tubular auger conveyer's discharging end is located the feed inlet top of rubbing crusher, can carry the solid additive raw materials into rubbing crusher in, rubbing crusher can smash the solid additive, rubbing crusher's discharging pipe and conveying pipeline fixed connection just inside communicate with each other, the solid additive after smashing carries into the conveying pipeline in, conveying pipeline and pneumatic conveyer's conveying pipeline are connected, and then can carry in the conveying pipeline of air intake conveyor and with fodder intensive mixing, thereby together carry in the storage workshop.
Preferably, a plurality of evenly distributed openings are formed in the outer side of the first blade of the auger blade shaft. The preferred scheme enables raw materials to pass through the opening when moving from the feeding port to the discharging port of the U-shaped groove I, so that the raw materials are mutually mixed, and the mixing uniformity of the raw materials and the bactericide is further improved.
As optimization, the one end of the rotating shaft of the first auger blade shaft, which is close to the discharge hole, is fixedly provided with scraping plates, the outer ends of the scraping plates can be in contact fit with the bottom of the first U-shaped groove, and the two scraping plates are distributed in a staggered manner. The raw materials that this optimization scheme can utilize the scraper blade to be close to the first outlet of U type groove are released, can further improve the speed of raw materials output, improve the output efficiency of raw materials in the first from U type groove.
As optimization, bearings are arranged at the connection position of the first auger blade shaft and the first U-shaped groove and at the connection position of the second auger blade shaft and the second U-shaped groove. The friction force between the first auger blade shaft and the U-shaped groove and between the second auger blade shaft and the second U-shaped groove are further reduced by the aid of the bearing, abrasion rates of the first auger blade shaft and the second auger blade shaft can be further reduced, and stability of the first auger blade shaft and the second auger blade shaft is improved.
As optimization, the fodder drying system is provided with a feeder, a discharge hole of the feeder is positioned above the second U-shaped groove, and the feeder is arranged behind the second belt conveyor. This optimizing scheme is through increasing the feeder, when producing big batch demand, utilizes feeder and feeder hopper two to cooperate simultaneously to feed in raw materials, can further improve the charge amount of raw materials at fodder drying system to can improve the production efficiency of fodder.
As optimization, the feed drying system is provided with feed additive equipment, the discharge end of the feed additive equipment is positioned above the second U-shaped groove, and the feed additive equipment is arranged in front of the heating furnace. The optimized scheme adds the feed additive into the feed, can further improve the nutrition of the feed, reduce the nutrition loss rate of the feed and improve the product quality of the feed.
As optimization, the feed additive equipment comprises a hopper and a feed pump, wherein the feed pump is connected with a discharge hole of the hopper, and a discharge end of the feed pump is positioned above the second U-shaped groove. The feed additive is filled in the hopper of the optimization scheme, when the feed additive is used, the feed pump is started, and the addition amount of the additive can be adjusted by adjusting the rotating speed of the feed pump, so that the addition amount of the additive is more accurate.
As optimization, the pipeline of the dust removing equipment is fixedly arranged above the heating furnace, and the dust removing equipment is arranged outdoors. This optimizing scheme is through setting up dust collecting equipment, can utilize dust collecting equipment to clear away the dust that produces in the fodder heating process, is favorable to further reducing the pollution of fodder production process, makes the fodder production process more environmental protection.
Preferably, the feed inoculating device, the feed drying system, the pneumatic conveyor, the auger bagging machine, the wide-mouth receiving hopper and the solid material adding device are fixedly connected with the ground through the supporting seat. This preferred scheme can utilize supporting seat to take place fodder inoculation device, fodder drying system, pneumatic conveyor, auger sack filling machine, wide-mouth receiving hopper, solid material interpolation device fixed mounting on workshop ground according to actual workshop installation environment, and then can prevent fodder inoculation device, fodder drying system, pneumatic conveyor, auger sack filling machine, wide-mouth receiving hopper, solid material interpolation device and rock by a wide margin in the during operation to be favorable to improving the stability of fodder production.
Preferably, the feeding ends of the first belt conveyor, the first U-shaped groove, the second belt conveyor, the second U-shaped groove, the third belt conveyor, the feed roller dryer and the pulverizer are all provided with conical receiving hoppers. According to the preferable scheme, the conical receiving hopper is arranged, so that materials falling to the feeding ends of the first belt conveyor, the first U-shaped groove, the second belt conveyor, the second U-shaped groove, the third belt conveyor, the feed roller dryer and the pulverizer can be further collected, and the materials can be prevented from being scattered on the ground.
The beneficial effects of the invention are as follows: the invention can produce corn seed coats into feeds, improves the utilization rate of corn processing waste, reduces the waste of resources, improves the nutritive value of the feeds through fermentation, reduces the quantity of additives, is beneficial to further improving the health of digestive systems of livestock, can reduce the breeding risk of farmers, and can further improve the food safety of breeding products.
Drawings
FIG. 1 is a block diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the feed inoculating device of the present invention;
FIG. 3 is a view in the A direction of FIG. 2;
FIG. 4 is a view in the B direction of FIG. 3;
fig. 5 is a schematic view of the structure of the feed drying system of the present invention;
FIG. 6 is a view in the direction C of FIG. 5;
fig. 7 is a schematic structural view of the solid material adding apparatus of the present invention.
The figure shows:
1. the feed inoculation device comprises a feed inoculation device, 2 parts of a feed drying system, 3 parts of a pneumatic conveyor, 4 parts of a packing auger, 5 parts of a wide-mouth receiving hopper, 6 parts of a solid material adding device, 1.1 parts of a feed hopper I, 1.2 parts of a tubular packing auger, 1.3 parts of a belt conveyor I, 1.4 parts of a U-shaped groove I, 1.5 parts of a packing auger blade shaft I, 1.6 parts of a high-pressure pump, 1.7 parts of a medicament barrel, 1.8 parts of a scraper blade, 2.1 parts of a feed hopper II, 2.2 parts of a tubular packing auger, 2.3 parts of a tubular packing auger, 2.4 parts of a belt conveyor II, 2.4 parts of a U-shaped groove II, 2.5 parts of a packing auger blade shaft II, 2.6 parts of a heating furnace, 2.7 parts of a belt conveyor III, 2.8 parts of a drum dryer, 2.9 parts of a drum type mesh screen, 2.10 parts of a feeder, 2.11 parts of a feed additive equipment, 6.1 parts of a feed hopper III, 6.2 parts of a tubular packing auger, 6.3 parts of a pulverizer.
Detailed Description
In order to clearly illustrate the technical characteristics of the scheme, the scheme is explained below through a specific embodiment.
The utility model provides a biological corn protein fodder production facility, as shown in the figure, including fodder inoculation device 1, fodder inoculation device 1's discharge end is connected with the fermentation chamber, the fermentation chamber is connected with the feed end of fodder drying system 2, fodder drying system 2's discharge end below sets up wide-mouth and receives hopper 5, pneumatic conveyor 3's feed end and auger sack filling machine 4's feed end all stretch into wide-mouth and receive hopper 5 in, pneumatic conveyor 3's discharge end is connected with bulk cargo storeroom, the fodder braided bag is located under auger sack filling machine 4's the discharge end, solid material adds the discharge end of device 6 and pneumatic conveyor 3's conveying pipe connection.
As shown in fig. 2, the feed inoculation device 1 comprises an open feed hopper 1.1, the bottom of the feed hopper 1.1 is fixedly connected with the feed end of a tubular auger conveyor 1.2, the discharge end of the tubular auger conveyor 1.2 is positioned above the feed end of a belt conveyor 1.3, the discharge end of the belt conveyor 1.3 is positioned above the feed inlet of a U-shaped groove 1.4, the discharge outlet of the U-shaped groove 1.4 is positioned below one end far away from the feed inlet, auger blade shafts 1.5 are all positioned in the U-shaped groove 1.4, opposite ends of rotating shafts of the auger blade shafts 1.5 respectively penetrate through the side wall of the U-shaped groove 1.4 and are fixedly provided with chain wheels, motors are fixedly arranged on the front side and the rear side of the U-shaped groove 1.4, output shafts of the motors are fixedly provided with chain wheels, two corresponding chain wheels are movably connected, the high-pressure pump 1.6 is positioned on one side of the U-shaped groove 1.4, the inlet of the high-pressure pump 1.6 is fixedly connected with one end of a water pipe, the other end of the water pipe extends into the water pipe to one side of the water outlet pipe, which is close to one side of the water outlet pipe, which extends into the U-shaped groove 1.6, and is fixedly arranged on the other end of the water outlet pipe, which extends into the water outlet pipe, and is close to one side of the water outlet pipe 1.4, and penetrates through one side of the water outlet pipe 1.1.6.
As shown in fig. 5, the feed drying system 2 comprises an open feed hopper two 2.1, the bottom of the feed hopper two 2.1 is fixedly connected with the feed end of a tubular auger conveyor two 2.2, the discharge end of the tubular auger conveyor two 2.2 is positioned above the feed end of a belt conveyor two 2.3, the discharge end of the belt conveyor two 2.3 is positioned above the feed end of a belt conveyor two 2.4, an auger blade shaft two 2.5 is positioned in a U-shaped groove two 2.4, one end of the auger blade shaft two 2.5, which is close to the feed inlet of the U-shaped groove two 2.4, passes through the side wall of the U-shaped groove two 2.4, one side, close to the feed inlet, of the U-shaped groove two 2.4 is fixedly provided with a motor, the output shaft of the motor is fixedly connected with the auger blade shaft two 2.5, the discharge end of the U-shaped groove two 2.4 is connected with the feed end of a heating furnace 2.6, the discharge end of the heating furnace 2.6 is positioned above the feed inlet of a belt conveyor three 2.7, the discharge end of the belt conveyor three 2.7 is positioned above the feed drum dryer 2.8, and the feed drum 2.8 is connected with a feed drum 2.8, and the diameter of the feed drum is the same as that of a feed drum 2.8, and the feed drum 2.8 is connected with a mesh screen 2.9.
As shown in fig. 7, the solid material adding device 6 includes an open feeding hopper three 6.1, the bottom of the feeding hopper three 6.1 is fixedly connected with the feeding end of the tubular auger conveyor three 6.2, the discharging end of the tubular auger conveyor three 6.2 is located above the feeding port of the pulverizer 6.3, and the discharging pipe of the pulverizer 6.3 is fixedly connected with the conveying pipe and is internally communicated with the conveying pipe.
When the corn seed husk sterilizing machine is used, corn seed husk raw materials are conveyed into the first feed hopper 1.1 by utilizing loader equipment, the raw materials are conveyed to the feeding end of the first belt conveyor 1.3 by the first tubular auger conveyor 1.2, and then can be conveyed into the first U-shaped groove 1.4, the sterilizing agent in the medicament barrel 1.7 is pumped into the first U-shaped groove 1.4 by the high-pressure pump 1.6, the motor drives the first auger blade shaft 1.5 to rotate by virtue of the chain wheel and the chain, the raw materials and the sterilizing agent are discharged from the discharge port of the first U-shaped groove 1.4 after being fully mixed, and the sterilizing agent can sterilize the raw materials and improve the safety of the raw materials.
And (3) transferring the sterilized raw materials to a fermentation chamber by using loader equipment, and improving the nutrition of the materials after fermentation.
The fermented material is conveyed into the feed hopper II 2.1 by using loader equipment, the material is conveyed to the feed end of the belt conveyor II 2.3 through the pipe type auger conveyor II 2.2, and then can be conveyed into the U-shaped groove II 2.4, the motor drives the auger blade shaft II 2.5 to rotate, and then the material can be uniformly and continuously conveyed into the heating furnace 2.6, the material is discharged from the discharge end of the heating furnace 2.6 after being heated, is conveyed into the feed roller dryer 2.8 through the belt conveyor III 2.7, rolls in the feed roller dryer 2.8, and can be fully contacted with hot air, so that the drying purpose is achieved, the dried material moves to the discharge port of the feed roller dryer 2.8, and can move to the cylindrical mesh screen 2.9, the feed with the diameter smaller than the holes of the cylindrical mesh screen 2.9 can drop below the cylindrical mesh 2.9, and the feed with the diameter larger than the holes of the cylindrical mesh screen 2.9 drops to one side of the cylindrical mesh 2.9.
The materials with larger diameters are uniformly processed after being collected, the materials with proper diameters fall into a wide-mouth receiving hopper 5, when the materials are required to be packaged and directly delivered outwards, only the auger bagging machine 4 is started, and the auger bagging machine 4 can lift the materials in the wide-mouth receiving hopper 5 and then bag the materials; when the goods are not directly delivered outwards, only the pneumatic conveyor 3 is started, and the pneumatic conveyor 3 can suck the whole inside of the wide-mouth receiving hopper 5.
The solid material additive is conveyed into a feeding hopper III 6.1, the tubular auger conveyor III 6.2 can convey the solid material additive into a pulverizer 6.3, the pulverizer 6.3 can pulverize the solid material additive into small particles, then the small particles are conveyed into a conveying pipe, the pneumatic conveyor 3 can absorb the solid material additive, the solid material additive and the material can be fully mixed in a conveying pipeline, and then the solid material additive is conveyed into a storage workshop for storing bulk materials by the pneumatic conveyor 3.
The invention can produce corn seed coats into feeds, improves the utilization rate of corn processing waste, reduces the waste of resources, improves the nutritive value of the feeds through fermentation, reduces the quantity of additives, is beneficial to further improving the health of digestive systems of livestock, can reduce the breeding risk of farmers, and can further improve the food safety of breeding products.
Of course, the above description is not limited to the above examples, and the technical features of the present invention that are not described may be implemented by or by using the prior art, which is not described herein again; the above examples and drawings are only for illustrating the technical scheme of the present invention and not for limiting the same, and the present invention has been described in detail with reference to the preferred embodiments, and it should be understood by those skilled in the art that changes, modifications, additions or substitutions made by those skilled in the art without departing from the spirit of the present invention and the scope of the appended claims.
Claims (8)
1. A biological corn protein feed production facility which characterized in that: the device comprises a feed inoculation device (1), a fermentation chamber, a feed drying system (2), a pneumatic conveyor (3), an auger bagging machine (4), a wide-mouth receiving hopper (5), a solid material adding device (6), a bulk storage chamber and a feed woven bag, wherein the discharge end of the feed inoculation device (1) is connected with the fermentation chamber, the fermentation chamber is connected with the feed end of the feed drying system (2), the wide-mouth receiving hopper (5) is arranged below the discharge end of the feed drying system (2), the feed end of the pneumatic conveyor (3) and the feed end of the auger bagging machine (4) extend into the wide-mouth receiving hopper (5), the discharge end of the pneumatic conveyor (3) is connected with the bulk storage chamber, the feed woven bag is positioned right below the discharge end of the auger bagging machine (4), and the discharge end of the solid material adding device (6) is connected with a feed conveying pipe of the pneumatic conveyor (3);
the feed inoculation device (1) comprises an open feed hopper I (1.1), a tubular auger conveyor I (1.2), a belt conveyor I (1.3), a U-shaped groove I (1.4), two auger blade shafts I (1.5) which are parallel to each other, a high-pressure pump (1.6) and a medicament barrel (1.7), wherein the bottom of the feed hopper I (1.1) is fixedly connected with the feed end of the tubular auger conveyor I (1.2), the tubular auger conveyor I (1.2) is communicated with the interior of the feed hopper I (1.1), the discharge end of the tubular auger conveyor I (1.2) is positioned above the feed end of the belt conveyor I (1.3), the discharge end of the belt conveyor I (1.3) is positioned above the feed inlet of the U-shaped groove I (1.4), the discharge hole of the U-shaped groove I (1.4) is positioned below one end far away from the feed hole, the auger blade shafts I (1.5) are all positioned in the U-shaped groove I (1.4), the opposite ends of the rotating shafts of the auger blade shafts I (1.5) respectively penetrate through the side wall of the U-shaped groove I (1.4) and are fixedly provided with chain wheels, the front side and the rear side of the U-shaped groove I (1.4) are fixedly provided with motors, the output shafts of the motors are fixedly provided with the chain wheels, the two corresponding chain wheels are movably connected through chains, the high-pressure pump (1.6) is positioned at one side of the U-shaped groove I (1.4), the inlet of the high-pressure pump (1.6) is fixedly connected with one end of a water inlet pipe, the other end of the water inlet pipe stretches into the medicament barrel (1.7), and the outlet of the high-pressure pump (1.6) is fixedly provided with one end of a water outlet pipe, the other end of the water outlet pipe penetrates from one side of the U-shaped groove I (1.4) to the inside, and the other end of the water outlet pipe is close to the feed inlet of the U-shaped groove I (1.4);
the outer side of the blade of the first auger blade shaft (1.5) is provided with a plurality of evenly distributed openings;
the feed drying system (2) comprises an open feed hopper II (2.1), a tubular auger conveyor II (2.2), a belt conveyor II (2.3), a U-shaped groove II (2.4), an auger blade shaft II (2.5), a heating furnace (2.6), a belt conveyor III (2.7), a feed roller dryer (2.8) and a cylindrical mesh screen (2.9), the bottom of the feed hopper II (2.1) is fixedly connected with the feed end of the tubular auger conveyor II (2.2), the discharge end of the tubular auger conveyor II (2.2) is communicated with the inside of the feed hopper II (2.1), the discharge end of the tubular auger conveyor II (2.2) is positioned above the feed end of the belt conveyor II (2.3), the discharge end of the belt conveyor II (2.3) is positioned above the feed inlet of the U-shaped groove II (2.4), the auger blade shaft II (2.5) is positioned in the U-shaped groove II (2.4), the auger blade shaft II (2.5) is fixedly connected with the feed end of the feed motor II (2.5) near the feed inlet of the U-shaped groove II (2.4), the feed motor II (2.4) is positioned near the feed inlet of the U-shaped groove II (2.4), the feed end of the belt conveyor II (2.4) is fixedly connected with the feed end of the feed motor II (2.4), the discharge end of the belt conveyor III (2.7) is positioned above the feed inlet of the feed roller dryer (2.8), the discharge outlet of the feed roller dryer (2.8) is fixedly connected with the cylindrical mesh screen (2.9), and the diameter of the feed roller dryer (2.8) is the same as that of the cylindrical mesh screen (2.9) and the center line of the feed roller dryer is collinear;
the solid material adding device (6) comprises an open feeding hopper III (6.1), a tubular auger conveyor III (6.2), a pulverizer (6.3) and a conveying pipe, wherein the bottom of the feeding hopper III (6.1) is fixedly connected with the feeding end of the tubular auger conveyor III (6.2), the tubular auger conveyor III (6.2) is communicated with the interior of the feeding hopper III (6.1), the discharging end of the tubular auger conveyor III (6.2) is positioned above the feeding inlet of the pulverizer (6.3), and the discharging pipe of the pulverizer (6.3) is fixedly connected with the conveying pipe and is communicated with the interior;
the feed drying system (2) is provided with feed additive equipment (2.11), the discharge end of the feed additive equipment (2.11) is positioned above the U-shaped groove II (2.4), and the feed additive equipment (2.11) is arranged in front of the heating furnace (2.6).
2. The biological zein feed production facility of claim 1 wherein: one end of the rotating shaft of the screw blade shaft I (1.5) close to the discharge hole is fixedly provided with scraping plates (1.8), the outer ends of the scraping plates (1.8) can be matched with the bottom of the U-shaped groove I (1.4) in a contact manner, and the two scraping plates (1.8) are distributed in a staggered manner.
3. The biological zein feed production facility of claim 1 wherein: the first auger blade shaft (1.5) and the first U-shaped groove (1.4) are connected, and the second auger blade shaft (2.5) and the second U-shaped groove (2.4) are connected.
4. The biological zein feed production facility of claim 1 wherein: the fodder drying system (2) is provided with a feeder (2.10), a discharge hole of the feeder (2.10) is positioned above the U-shaped groove II (2.4), and the feeder (2.10) is arranged behind the belt conveyor II (2.3).
5. The biological zein feed production facility of claim 1 wherein: the feed additive device (2.11) comprises a hopper and a feed pump, wherein the feed pump is connected with a discharge hole of the hopper, and a discharge end of the feed pump is positioned above the U-shaped groove II (2.4).
6. The biological zein feed production facility of claim 1 wherein: the upper part of the heating furnace (2.6) is fixedly provided with a pipeline of dust removing equipment which is arranged outdoors.
7. The biological zein feed production facility of claim 1 wherein: the fodder inoculation device (1), fodder drying system (2), pneumatic conveyor (3), auger sack filling machine (4), wide-mouth receiving hopper (5), solid material adding device (6) all pass through supporting seat and ground fixed connection.
8. The biological zein feed production facility of claim 1 wherein: the feeding ends of the first belt conveyor (1.3), the first U-shaped groove (1.4), the second belt conveyor (2.3), the second U-shaped groove (2.4), the third belt conveyor (2.7), the feed roller dryer (2.8) and the pulverizer (6.3) are respectively provided with a conical receiving hopper.
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