CN110355066A - A kind of insulated paint curing method for reactor - Google Patents
A kind of insulated paint curing method for reactor Download PDFInfo
- Publication number
- CN110355066A CN110355066A CN201910578839.6A CN201910578839A CN110355066A CN 110355066 A CN110355066 A CN 110355066A CN 201910578839 A CN201910578839 A CN 201910578839A CN 110355066 A CN110355066 A CN 110355066A
- Authority
- CN
- China
- Prior art keywords
- room
- reactor
- negative pressure
- dipping lacquer
- curing method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention relates to a kind of insulated paint curing methods for reactor, it is monitored and controls in the console of PLC monitoring room by operator, the indoor air pressure of negative pressure dipping lacquer is monitored by gas pressure sensor, hothouse and cooling indoor temperature are monitored by drying temperature sensor and cooling temperature sensor respectively, the resin paint dripped when being drained by recycling, by the solvent composition detection device being arranged in return flow line to monitor reflux solvent concentration, accelerate the dry absorption for promoting resin paint by the circulating fan of setting, by accurately controlling negative pressure dipping lacquer, drain reflux, heating drains, tonifying Qi cooling procedure, and the synchronous transmitting work of reactor from front to back, to realize in PLC monitoring room through individually artificial supervision, and manual work is replaced by control mechanical hand, promote product matter Production efficiency is improved while amount, reduces cost, while guaranteeing labourer's safety and exhaust gas emission compliance, is good for the environment.
Description
Technical field
The present invention relates to a kind of curing methods of insulated paint, and in particular to a kind of insulated paint solidification side for reactor
Method.
Background technique
The insulated paint curing process of reactor quality by directly influence product quality and safety and environmental protection needed for investment
Cost, for example, whether the moisture in insulated paint is sufficiently discharged, it is good to be formed whether epoxy resin quickly can sufficiently be dried
Insulating protective layer, these all be determine product quality an important factor for.And insulated paint curing process in the prior art is to open
Formula production is put, more manual operations are generally required on a production line, while product quality cannot be effectively ensured, final product quality is not
Stablize, speed of production is slow, low efficiency, large labor intensity, while in the exhaust gas volatilized in process of production contained solvent to existing
Field operator's injury is big, and the later period, which distributes, can also bring security risk while being unfavorable for environmental protection into environment.
Summary of the invention
For the deficiencies in the prior art and defect, the present invention provides a kind of insulated paint solidification side for reactor
Method.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of insulated paint curing method for reactor, including sequentially connected PLC monitoring room, negative pressure dipping lacquer from front to back
Room drains room, hothouse, cooling chamber and exhaust gas treating tower；It is characterized by comprising following steps:
(1) it is located at the operator inside PLC monitoring room to operate machine hand, reactor is placed in negative pressure dipping lacquer room, is then taken out
Mechanical hand out will take out negative pressure in negative pressure dipping lacquer room with vacuum pump, to exclude the moisture and air inside reactor, then pass through biography
Send device that reactor is sent into dipping lacquer in plastic holding device；
(2) after the completion of dipping lacquer, reactor is moved to by transmission device and drains interior, under the resin paint to drip from reactor
It drops down onto and drains room bottom and be back to negative pressure dipping lacquer room；
(3) reactor after draining is sent to hothouse by transmission device, and keeps dry room temperature in 100-120 DEG C of model
In enclosing, reactor is dried；
(4) after resin paint is fully hardened, reactor is sent to cooling down in cooling chamber by transmission device, is then sent out
Production line；
(5) gas that the indoor subsequent reactor of negative pressure dipping lacquer is extracted out through vacuum pump will be located to be delivered in cooling chamber, to accelerate
It is cooling to be now placed in cooling indoor reactor；
(6) cooling indoor survival gas, is transported to exhaust gas treating tower to adsorb the residual solvent in survival gas, works as inspection
It is discharged after up to standard from eminence.
Further, the operator inside PLC monitoring room is operated machine hand by PLC man-machine interactively screen.
Further, the bottom for draining room is connected with the return flow line being connected with negative pressure dipping lacquer room.
Further, solvent composition detection device is provided in the return flow line.
Further, the transmission device selects conveyer belt.
Further, reactor successively pass through negative pressure dipping lacquer room, drain room, hothouse, cooling chamber total time be 20 small
When, and negative pressure dipping lacquer room, drain room, hothouse, cooling indoor residence time ratio are tB:tC:tD:tE=4:4:8:4.
Further, the gas connecting with PLC monitoring room inside console is respectively arranged in negative pressure dipping lacquer room
Pressure sensor.
Further, it is provided with drying temperature sensor in the hothouse, is provided with cooling temperature in the cooling chamber
Sensor, the drying temperature sensor and the cooling temperature sensor connect with console inside the PLC monitoring room respectively
It connects.
Further, it is provided in the exhaust gas treating tower dense with the gas that console is connect inside the PLC monitoring room
Spend sensor.
Further, circulating fan is provided in the hothouse.
The beneficial effects of the present invention are:
(1) totally enclosed paint-dipping process is used, by PLC monitoring room, negative pressure dipping lacquer room, drains room, hothouse, cooling chamber, exhaust gas
Treating column composition, the insulated paint curing method whole process are monitored and are controlled in the console of PLC monitoring room by operator, are led to
The gas pressure sensor monitoring indoor air pressure of negative pressure dipping lacquer is crossed, is passed respectively by drying temperature sensor and cooling temperature
Sensor monitors hothouse and cooling indoor temperature, and the resin dripped when being drained by recycling paints, and by flowing back
The solvent composition detection device being arranged in channel accelerates dry promote to monitor reflux solvent concentration, by the circulating fan of setting
The absorption of resin paint, by accurately control negative pressure dipping lacquer, drain reflux, heating drains, tonifying Qi cooling procedure and reactor
Synchronous transmitting work from front to back to realize by individually artificial supervision in PLC monitoring room, and passes through control mechanical hand
Instead of manual work, Improving The Quality of Products while, improves production efficiency, reduces cost, while guaranteeing labourer's safety and exhaust gas row
Unconventional and unrestrained mark, is good for the environment.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of structural schematic diagram of the production line of the insulated paint curing method for reactor of the present invention.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As shown in Figure 1, a kind of insulated paint curing method for reactor, including sequentially connected PLC prison from front to back
Control room A, negative pressure dipping lacquer room B, room C, hothouse D, cooling chamber E and exhaust gas treating tower F are drained；The following steps are included:
(1) it is located at the operator inside PLC monitoring room A to operate machine hand, reactor is placed in negative pressure dipping lacquer room B, then
It extracts mechanical hand out, negative pressure will be taken out in negative pressure dipping lacquer room B with vacuum pump, to exclude the moisture and air inside reactor, then led to
It crosses transmission device and reactor is sent into dipping lacquer in plastic holding device；
(2) after the completion of dipping lacquer, reactor is moved to by transmission device and is drained in the C of room, the resin paint to drip from reactor
It falls to and drains the room bottom C and be back to negative pressure dipping lacquer room B；
(3) reactor after draining is sent to hothouse D by transmission device, and keeps in hothouse D temperature at 100-120 DEG C
In range, reactor is dried；
(4) after resin paint is fully hardened, reactor is sent to cooling down in cooling chamber E by transmission device, is then sent
Production line out；
(5) gas that the subsequent reactor being located in negative pressure dipping lacquer room B is extracted out through vacuum pump is delivered in cooling chamber E, to add
The reactor being now placed in cooling chamber E fastly is cooling；Negative pressure dipping lacquer room B, room C, hothouse D, the inside cooling chamber E are drained in flowing water
Line keeps the entrance and submitting of reactor, and when current a batch reactor is entered inside cooling chamber E, later batch is located at negative pressure dipping lacquer room
During reactor inside B forms negative pressure inside negative pressure dipping lacquer room B by vacuum pump extract out gas be admitted to again it is previous
It criticizes in the cooling chamber E that reactor is located at, realizes extraction while neutralization reduces cooling gas temperature in cooling chamber E to realize
Gas recycles.
(6) survival gas in cooling chamber E, is transported to exhaust gas treating tower F to adsorb the residual solvent in survival gas,
It is discharged after examining up to standard from eminence.
Specifically, the operator inside PLC monitoring room A is operated machine hand by PLC man-machine interactively screen, to grasp
It is vertical to be conveniently in time.
Specifically, the bottom for draining room C is connected with the return flow line being connected with negative pressure dipping lacquer room B, and reactor is existed
The resin paint dripped during draining is drained to again to be realized in negative pressure dipping lacquer room B and recycles, to save raw material promotion ring
It protects.
Specifically, solvent composition detection device is provided in return flow line, thus to from drain room C be back to negative pressure leaching
Ingredient contained in resin paint solvent in paint room B is monitored, and is just beaten after wherein ingredient meets preset requirement
Return flow line is opened, otherwise closing volume channel is to avoid the quality for influencing original resin paint in negative pressure dipping lacquer room B.
Specifically, transmission device select conveyer belt, with realize by reactor integrally closed negative pressure dipping lacquer room B, drain
Room C, hothouse D, the transmission between cooling chamber E.
Specifically, reactor successively pass through negative pressure dipping lacquer room B, drain room C, hothouse D, cooling chamber E total time be 20
Hour, and in negative pressure dipping lacquer room B, to drain room C, hothouse D, the residence time ratio in cooling chamber E be tB:tC:tD:tE=4:4:
8:4, thus relative to pure manual operation can the effectively save time, reduce labor intensity.
Specifically, it is respectively arranged in the B of negative pressure dipping lacquer room and is passed with the gas pressure that console is connect inside PLC monitoring room A
Sensor, thus the pressure inside real-time monitoring negative pressure dipping lacquer room B, and it is shown in console inside PLC monitoring room A in real time
On display screen, and the pressure inside negative pressure dipping lacquer room B can be adjusted by the console of PLC monitoring room A.
Specifically, it is provided with drying temperature sensor in hothouse D, cooling temperature sensor is provided in cooling chamber E, does
Dry temperature sensor is connect with console inside PLC monitoring room A respectively with cooling temperature sensor, to be passed by drying temperature
Drying temperature in sensor real-time monitoring hothouse D is simultaneously held it in preset range, real-time by cooling temperature sensor
It monitors the cooling temperature of cooling chamber E internal environment and holds it in preset range, preferably, real-time in hothouse D
Real-time cooling temperature in drying temperature and cooling chamber E by real-time display on the display screen of the console of PLC monitoring room A, and
Temperature adjusting can be carried out by the console of PLC monitoring room A.
Specifically, the gas concentration sensor connecting with the inside PLC monitoring room A console is provided in exhaust gas treating tower F,
It can effectively be detected by the gas concentration sensor of setting into the residual solvent in the survival gas in exhaust gas treating tower F
Content just allows exhaust gas treating tower F from eminence when inspection result is lower than the preset threshold in the console of the inside PLC monitoring room A
Discharge survival gas；Preferably, being provided with temporary cabin in exhaust gas treating tower F, purification dress is provided in the temporary cabin
It sets and adsorbent equipment, to further decrease the residual solvent in survival gas.
Specifically, it is provided with circulating fan in hothouse D, reactor can be effectively accelerated by the circulating fan of setting
Drying and the absorption that promotes resin on reactor to paint；As a further preference, the circulating fan is set to described dry
The surrounding in dry room D internal drive direction.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (10)
1. a kind of insulated paint curing method for reactor, including sequentially connected PLC monitoring room (A), negative pressure from front to back
Dipping lacquer room (B) drains room (C), hothouse (D), cooling chamber (E) and exhaust gas treating tower (F)；It is characterized by comprising following steps
It is rapid:
(1) it is located at PLC monitoring room (A) internal operator to operate machine hand, reactor is placed in negative pressure dipping lacquer room (B),
Then it extracts mechanical hand out, negative pressure will be taken out in negative pressure dipping lacquer room (B) with vacuum pump, to exclude the moisture and air inside reactor,
Then reactor is sent by dipping lacquer in plastic holding device by transmission device；
(2) after the completion of dipping lacquer, reactor is moved to by transmission device and is drained in room (C), the resinon to drip from reactor
Paint, which is fallen to, to be drained the room bottom (C) and is back to negative pressure dipping lacquer room (B)；
(3) reactor after draining is sent to hothouse (D) by transmission device, and keeps hothouse (D) interior temperature in 100-
Within the scope of 120 DEG C, reactor is dried；
(4) after resin paint is fully hardened, reactor is sent to cooling chamber (E) is interior by transmission device and is cooled down, then
Send out production line；
(5) gas that the subsequent reactor being located in negative pressure dipping lacquer room (B) is extracted out through vacuum pump is delivered in cooling chamber (E),
It is cooling to accelerate the reactor being now placed in cooling chamber (E)；
(6) survival gas in cooling chamber (E), is transported to exhaust gas treating tower (F) to adsorb the residual solvent in survival gas,
It is discharged after examining up to standard from eminence.
2. a kind of insulated paint curing method for reactor according to claim 1, it is characterised in that: be located at PLC and supervise
The internal operator of control room (A) is operated machine hand by PLC man-machine interactively screen.
3. a kind of insulated paint curing method for reactor according to claim 1, it is characterised in that: described to drain room
(C) bottom is connected with the return flow line being connected with negative pressure dipping lacquer room (B).
4. a kind of insulated paint curing method for reactor according to claim 3, it is characterised in that: in the reflux
Solvent composition detection device is provided in channel.
5. a kind of insulated paint curing method for reactor according to claim 1, it is characterised in that: the transmission dress
Set selection conveyer belt.
6. a kind of insulated paint curing method for reactor according to claim 1, it is characterised in that: reactor according to
It is secondary by negative pressure dipping lacquer room (B), drain room (C), hothouse (D), cooling chamber (E) total time be 20 hours, and negative pressure soak
Paint room (B), drain room (C), hothouse (D), the residence time ratio in cooling chamber (E) are tB:tC:tD:tE=4:4:8:4.
7. a kind of insulated paint curing method for reactor according to claim 1, it is characterised in that: the negative pressure leaching
The gas pressure sensor connecting with the internal console of the PLC monitoring room (A) is respectively arranged in paint room (B).
8. a kind of insulated paint curing method for reactor according to claim 1, it is characterised in that: the hothouse
(D) it is provided with drying temperature sensor in, cooling temperature sensor is provided in the cooling chamber (E), the drying temperature passes
Sensor is connect with the internal console of the PLC monitoring room (A) respectively with the cooling temperature sensor.
9. a kind of insulated paint curing method for reactor according to claim 1, it is characterised in that: at the exhaust gas
The gas concentration sensor connecting with the internal console of the PLC monitoring room (A) is provided in reason tower (F).
10. a kind of insulated paint curing method for reactor according to claim 9, it is characterised in that: described dry
Circulating fan is provided in dry room (D).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910578839.6A CN110355066A (en) | 2019-06-28 | 2019-06-28 | A kind of insulated paint curing method for reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910578839.6A CN110355066A (en) | 2019-06-28 | 2019-06-28 | A kind of insulated paint curing method for reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110355066A true CN110355066A (en) | 2019-10-22 |
Family
ID=68216161
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910578839.6A Pending CN110355066A (en) | 2019-06-28 | 2019-06-28 | A kind of insulated paint curing method for reactor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110355066A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114446630A (en) * | 2021-12-28 | 2022-05-06 | 江苏硕阳电子科技有限公司 | Reactor enameled wire winding and insulating paint damage repairing device and process |
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|---|---|---|---|---|
| JP2004071825A (en) * | 2002-08-06 | 2004-03-04 | Taiyo Ink Mfg Ltd | Method for manufacturing multilayer printed wiring board |
| CN102806176A (en) * | 2011-06-02 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | Vacuum pressure lacquer-dipping cluster device |
| CN102806186A (en) * | 2011-05-30 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | Winding paint impregnating and curing equipment |
| CN105478298A (en) * | 2015-11-20 | 2016-04-13 | 张家港市益成机械有限公司 | Vacuum paint dipping dryer |
| US20170182516A1 (en) * | 2014-07-04 | 2017-06-29 | Dürr Systems Ag | Painting method and painting facility for producing a decorative coating |
| CN206549924U (en) * | 2017-03-07 | 2017-10-13 | 乐清市精创机械制造有限公司 | A kind of coil vacuum paint-dipping machine |
| CN207680894U (en) * | 2017-11-27 | 2018-08-03 | 瑞昌市森奥达科技有限公司 | Improve the vacuum paint-dipping dryer group of purification assembly |
| CN108565113A (en) * | 2018-01-03 | 2018-09-21 | 常州市南方电器元件厂有限公司 | A kind of fixed inductance coil noise reducing technique |
-
2019
- 2019-06-28 CN CN201910578839.6A patent/CN110355066A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004071825A (en) * | 2002-08-06 | 2004-03-04 | Taiyo Ink Mfg Ltd | Method for manufacturing multilayer printed wiring board |
| CN102806186A (en) * | 2011-05-30 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | Winding paint impregnating and curing equipment |
| CN102806176A (en) * | 2011-06-02 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | Vacuum pressure lacquer-dipping cluster device |
| US20170182516A1 (en) * | 2014-07-04 | 2017-06-29 | Dürr Systems Ag | Painting method and painting facility for producing a decorative coating |
| CN105478298A (en) * | 2015-11-20 | 2016-04-13 | 张家港市益成机械有限公司 | Vacuum paint dipping dryer |
| CN206549924U (en) * | 2017-03-07 | 2017-10-13 | 乐清市精创机械制造有限公司 | A kind of coil vacuum paint-dipping machine |
| CN207680894U (en) * | 2017-11-27 | 2018-08-03 | 瑞昌市森奥达科技有限公司 | Improve the vacuum paint-dipping dryer group of purification assembly |
| CN108565113A (en) * | 2018-01-03 | 2018-09-21 | 常州市南方电器元件厂有限公司 | A kind of fixed inductance coil noise reducing technique |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114446630A (en) * | 2021-12-28 | 2022-05-06 | 江苏硕阳电子科技有限公司 | Reactor enameled wire winding and insulating paint damage repairing device and process |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191022 |
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| RJ01 | Rejection of invention patent application after publication |