CN208312887U - A kind of ceramic body automatic drying device - Google Patents
A kind of ceramic body automatic drying device Download PDFInfo
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- CN208312887U CN208312887U CN201820868633.8U CN201820868633U CN208312887U CN 208312887 U CN208312887 U CN 208312887U CN 201820868633 U CN201820868633 U CN 201820868633U CN 208312887 U CN208312887 U CN 208312887U
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- detection apparatus
- green body
- moisture
- heating device
- moisture detection
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Abstract
The utility model discloses a kind of ceramic body automatic drying device, is related to ceramic wafer production technical field.The device includes storage base frame, and multiple green bodies are placed on storage base frame, further includes: moisture detection apparatus and heating device, moisture detection apparatus are used to carry out the moisture in green body non-contact detecting, and heating device is used to heat the green body；Control device, moisture detection apparatus and heating device are electrically connected with control device, and control device can receive moisture detection apparatus to the detection data of green body to control opening or closing for heating device.The device can be realized the detection of base internal water and the drying automation control of green body, and labor intensity of workers is small, production safety, and product quality is high, high reliablity.
Description
Technical field
The utility model relates to ceramic wafer production technical field more particularly to a kind of ceramic body automatic drying devices.
Background technique
In ceramic wafer production technical field, due to the green compact rate of press be greater than kiln into base rate, in order to guarantee to give birth to
What is produced is carried out continuously, it will usually which in ceramics factory's production line, setting storage base frame at the kiln hood of kiln, storage base frame can be according to certain
Green body is automatically stored in time interval.The setting of automatic storage blanking device, so that when press or production line break down, it cannot be normal defeated
When sending green body, the green body stored up on base frame can be released continuously again, prevent sky kiln to ensure production.In actual production
In, green body store up base frame on store during, it may appear that two aspect the problem of:
(1) moisture penetration in glaze makes blank strength be deteriorated into green body, is easy rotten brick when into brick and leads to stifled base；
(2) moisture increases after green body absorbs the moisture in air, the humidity by taking southern plum rain season environment as an example, in air
It is especially big, and sustainable more months of the time of the larger weather of humidity, if the overlong time that green body is stored on storage base frame, if
It is burnt into green body early period moisture to exclude not in time, there are the danger of fried base, seriously affect the normal operation of production line and the peace of worker
Entirely, production cost increases therewith.
In the prior art, in order to guarantee production efficiency and safety problem, usually before green body enters kiln, people can be used
Green body is dried in the method for work.This technique labor intensity is very big, and base internal water can not obtain, and can only lean on worker's
Experience, the quality of product are difficult to effectively be guaranteed, while can not also exclude the danger of rotten brick and fried base completely.
Utility model content
In view of the above-mentioned problems, the utility model proposes a kind of ceramic body automatic drying device, high reliablity, so that green body
The detection of interior moisture and the dry of green body realize automation control, and labor intensity of workers is small, production safety, and product quality is high,
High production efficiency, save the cost.
The utility model uses following technical scheme:
A kind of ceramic body automatic drying device, comprising: storage base frame, multiple green bodies are placed on storage base frame, further includes:
Moisture detection apparatus and heating device, moisture detection apparatus are used to carry out non-contact detecting to the moisture in green body,
Heating device is used to heat green body；
Control device, moisture detection apparatus and heating device are electrically connected with control device, and control device can receive moisture
Detection device controls the detection data of green body opening or closing for heating device.
As a kind of preferred embodiment of the utility model, control device include signal input module, signal processing module and
Signal output module, signal input module are used to receive the detection data of moisture detection apparatus, and signal processing module will be for that will examine
Measured data and preset value compare and issue signal to signal output module, signal output module for control moisture detection apparatus and
The opening and closing of heating device.
As a kind of preferred embodiment of the utility model, moisture detection apparatus is microwave moisture detector or infrared moisture
Detector.
As a kind of preferred embodiment of the utility model, heating device is infra-red drying instrument and/or high temperature heat lamp.
As a kind of preferred embodiment of the utility model, the wave-length coverage of infra-red drying instrument is 1 μm -3 μm, high temperature heat lamp temperature
Degree is not less than 200 DEG C.
As a kind of preferred embodiment of the utility model, storing up base frame is in frame structure, including more root posts and more root posts
Between be layered more crossbeams of setting, green body is placed on crossbeam.
As a kind of preferred embodiment of the utility model, the cross above green body is arranged in moisture detection apparatus and heating device
Liang Shang.
It further include rotating turret as a kind of preferred embodiment of the utility model, rotating turret is arranged in two neighboring storage base frame
Between, rotating turret includes rotating bar and more cross bars being fixed in the rotating bar, and the quantity of cross bar is identical as crossbeam quantity,
Multiple moisture detection apparatus are provided on every cross bar, rotating bar is able to rotate and more cross bars is driven to be transferred in storage base frame, makes more
Root cross bar can be located at the top of corresponding green body.
As a kind of preferred embodiment of the utility model, the preset value in control device is moisture content value in green body
1.6%-2.0%.
The utility model has the following beneficial effects:
The utility model proposes a kind of ceramic body automatic drying device, by setting moisture detection apparatus in green body
Moisture carry out non-contact detecting, will test data transmission to control device, control device can control the unlatching of heating device
Or close, and then control the time that heating device heats green body, the high reliablity of the device, detection and drying are automation
Control.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the ceramic body automatic drying device that the utility model embodiment one provides；
Fig. 2 is that the rotating turret for the ceramic body automatic drying device that the utility model embodiment two provides is transferred to a storage base
Structural schematic diagram in frame；
Fig. 3 is that the rotating turret for the ceramic body automatic drying device that the utility model embodiment two provides is transferred to another storage
Structural schematic diagram in base frame.
In figure:
1, base frame is stored up；11, column；12, crossbeam；
2, moisture detection apparatus；
3, heating device；
4, control device；
5, rotating turret；51, rotating bar；52, cross bar；
100, green body.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.It is understood that herein
Described specific embodiment is used only for explaining the utility model, rather than the restriction to the utility model.It further needs exist for
It is bright, part relevant to the utility model is illustrated only for ease of description, in attached drawing rather than entire infrastructure.
Embodiment one:
Fig. 1 is the structural schematic diagram for the ceramic body automatic drying device that the utility model embodiment one provides, such as Fig. 1 institute
Show, the device mainly includes storage base frame 1, moisture detection apparatus 2, heating device 3 and control devices 4, wherein storage base frame 1 is for holding
Multiple green bodies 100 are connect, the moisture detection apparatus 2 is used to carry out non-contact detecting to the moisture in the green body 100, described to add
Thermal 3 is used to heat the green body 100, the moisture detection apparatus 2 and the heating device 3 with the control device
4 electrical connections, it is described to control to the detection data of the green body 100 that the control device 4 can receive the moisture detection apparatus 2
Heating device 3 opens or closes.In the present invention, green body 100 is provided with multiple, moisture detection apparatus 2 and heating dress
Setting 3 can be set into several groups, be operated respectively with the cooperation of part green body 100, moisture detection apparatus 2 and heating can also be filled
It sets 3 and is all provided with and be set to multiple, be correspondingly arranged respectively with multiple green bodies 100, this setup entirely to store up multiple in base frame 1
Green body 100 has corresponding multiple moisture detection apparatus 2 and heating device 3, more efficient.Therefore, in the utility model
In, each green body 100 is correspondingly arranged at least one moisture detection apparatus 2 and at least one heating device 3, and water content detection is set
Standby 2 can carry out non-contact detecting to the moisture in corresponding green body 100, obtain the moisture data in the green body 100；Control dress
It sets 4 to be electrically connected with multiple moisture detection apparatus 2 and multiple heating devices 3, control device 4 can receive any one water content detection and set
The detection data of standby 2 pairs of green bodies 100 simultaneously judges, to control unlatching or the pass of heating device 3 corresponding with the green body 100
It closes, i.e. the length of time that can control heating of the heating device 3 to green body 100 of control device 4.The high reliablity of the device, detection
It is automation control with drying, labor intensity of workers is small, production safety, and product quality is high.
Specifically, as shown in Figure 1, since green body 100 is whole plate profile structure, frame is set by storage base frame 1
Structure, storage base frame 1 include the more crossbeams 12 that setting is layered between more root posts 11 and more root posts 11, green bodies multiple in this way
100 can be placed on crossbeam 12, and the entire structure for storing up base frame 1 is simple, and intensity is high.It is placed since multiple green bodies 100 are corresponding
On multiple crossbeams 12, and moisture detection apparatus 2 and heating device 3 will be correspondingly arranged with green body 100, therefore water content detection is set
It is arranged on the crossbeam 12 of 100 top of green body for 2 and heating device 3.In Fig. 1, a green body 100 is correspondingly arranged two moisture inspections
The setting of the quantity of measurement equipment 2 and three heating devices 3, moisture detection apparatus 2 and heating device 3 is to be arranged according to the actual situation
, enable moisture detection apparatus 2 and heating device 3 to better cover entire green body 100, keeps moisture detection apparatus 2 more preferable
Ground detection, heating heating device 3 preferably makes green body 100 obtain drying, therefore, moisture detection apparatus 2 and heating device 3
Quantity is simultaneously not specifically limited.Further, since the effect of moisture detection apparatus 2 is non-to the moisture progress in green body 100
Contact measurement, therefore moisture detection apparatus 2 can be preferably microwave moisture detector or infrared moisture detector, further
Preferably microwave moisture detector, the reason is that the analytical effect of microwave moisture detector is more accurate, technology maturation be can be realized
Real-time online measuring.Further, heating device 3 can be selected as infra-red drying instrument and/or high temperature heat lamp, i.e., heating device 3 can
To be all selected as infra-red drying instrument, or it all is selected as high temperature heat lamp, or be selected as the combination of infra-red drying instrument and high temperature heat lamp, into one
Step is preferably infra-red drying instrument, because of infra-red drying instrument electric energy production infrared ray, makes to be oven-dried dry object generation from table
Effect towards absorbed inside infiltration, rate of drying is higher, and the thermal efficiency is also higher, when irradiation will not there are shades, and more supernumerary segment
Can, there is the ceramic-like infra-red drying instrument specifically for Production of Ceramics currently on the market.0.72 μm of the wave-length coverage-of infra-red drying instrument
1000 μm, 1 μm -3 μm are preferably arranged to, it is most strong that test proves that water absorbs the infrared light supply of the wave band, and drying effect is best.It is high
The temperature setting of warm heat lamp is that can be more advantageous to the evaporation of moisture not less than 200 DEG C.
Further, control device 4 includes signal input module, signal processing module and signal output module.Wherein, believe
Number input module is used to receive the detection data of moisture detection apparatus 2, and signal processing module is for will test data and preset value
It compares and issues signal to signal output module, signal output module is used to control opening for moisture detection apparatus 2 and heating device 3
It opens and closes.It follows that the signal processing module in control device 4 will test data and preset value compares, this set solution
Whether determined can only need to be dried by the moisture that the micro-judgment of worker stores up green body 100 in base frame 1 in the prior art, with
And whether can reach standard after dry a period of time.The setting of control device 4 is the core for realizing the drying device automation control
The heart both saves the production time so that the degree of drying of green body 100 reaches standard level, improves efficiency, reduces and is produced into
This.Further, control device 4 can control the opening and closing of moisture detection apparatus 2 and heating device 3, i.e. control device 4
The unlatching of some moisture detection apparatus 2 of the control for the property of can choose, and not moisture detection apparatus 2 is made to be constantly in opening state
State, the judgement for opening opportunity setting time or manually can operate control device 4 in control device 4；If moisture
The detection data of detection device 2 judges that the moisture of the green body 100 does not need drying, and control device 4 can by control device 4
To control the closing of heating device 3.Therefore, the opening and closing of moisture detection apparatus 2 and heating device 3 are controlled by control device 4
System, the degree of automation is higher.Further, it stores up and stores multiple green bodies 100 in base frame 1, the corresponding multiple moisture of each green body 100
Detection device 2 and heating device 3, water content detection and drying to each green body 100 are not needed to carry out together, not needed yet
Carry out always, thus detection to any one green body 100 and it is dry controlled by control device 4, this set is more efficient,
Cost is saved.
Embodiment two:
Fig. 2 is that the rotating turret for the ceramic body automatic drying device that the utility model embodiment two provides is transferred to a storage base
Structural schematic diagram in frame, as it is clear from fig. 2 that embodiment two is identical as the main structure of embodiment one, unlike structure:
For save the cost, moisture detection apparatus 2 be arranged to it is sharable, i.e., moisture detection apparatus 2 do not need as implement
It is fixed on motionless in a storage base frame 1 in example one, can set movable for moisture detection apparatus 2.Specifically, in embodiment two
It is additionally provided with rotating turret 5, rotating turret 5 is arranged between two neighboring storage base frame 1.Rotating turret 5 includes rotating bar 51 and is fixed on
More cross bars 52 in rotating bar 51, the quantity of cross bar 52 is identical as 12 quantity of crossbeam, is provided with multiple water on every cross bar 52
Sorting measurement equipment 2, rotating bar 51 be able to rotate and drive more cross bars 52 be transferred to storage base frame 1 in, enable more cross bars 52 positioned at pair
The top for the green body 100 answered enables the moisture detection apparatus 2 on cross bar 52 to detect corresponding green body 100.It is anticipated that
Ground is that rotating turret 5 can be set between multiple storage base framves 1, by the rotation of rotating turret 5, is realized respectively to multiple storage base framves 1
Interior green body 100 detect.Meanwhile detection data still issues control device 4, control device 4 at this time needs corresponding each
The data of green body 100, control the opening and closing of 1 inner heating device 3 of storage base frame respectively in a storage base frame 1.
As shown in Fig. 2, rotating turret 5 is arranged between two neighboring storage base frame 1, rotating turret 5 is provided in driving device figure
It is not shown, rotating turret 5 is electrically connected with control device 4, to realize automation control.In Fig. 2, rotating turret 5 turns to the storage in left side
In base frame 1, multiple moisture detection apparatus 2 are provided on every cross bar 52, cross bar 52 can be transferred in storage base frame 1, make more cross bars
52 can be located at the top of corresponding green body 100, detect to corresponding green body 100.If detection data is sentenced by control device 4
Disconnected needs are dried, and open then control device 4 controls the corresponding heating device 3 of green body 100, carry out to the green body 100
Heating.
Fig. 3 is that the rotating turret for the ceramic body automatic drying device that the utility model embodiment two provides is transferred to another storage
Structural schematic diagram in base frame, i.e., rotating turret 5 turns in the storage base frame 1 on right side at this time, to the green body in the storage base frame 1 on right side
100 are detected.Therefore, it is compared with embodiment one, the rotating turret 5 being arranged in embodiment two, so that in rotating turret 5 on cross bar 52
Multiple moisture detection apparatus 2 are provided with, the green body 100 in base frame 1 can be stored up to two and detected, improve production efficiency,
Reduce production cost.
Embodiment three:
The utility model additionally provides a kind of ceramic body automatic drying method, using above-described embodiment one or embodiment two
In ceramic body automatic drying device, specifically comprise the following steps:
Step 1: the moisture in 2 pairs of moisture detection apparatus corresponding green bodies 100 carries out non-contact detecting, and it will test data
It is transferred to control device 4.
Step 2: control device 4 receives the detection data in the first step, and contrasting detection data.
Preset value in control device 4 is the 1.6%-2.0% of moisture content value in green body 100, is preferably arranged to
1.8%.The detection data and preset value comparison are judged, wherein if detection data is greater than preset value, execute third
Step executes the 4th step if detection data is less than or equal to preset value.
It is opened step 3: control device 4 controls corresponding heating device 3, returns to the first step.
It is closed step 4: control device 4 controls corresponding heating device 3.
Through the above steps it is found that the ceramic body automatic drying method forms a kind of closed-loop control, that is, work as detection data
When greater than preset value, control device 4 issues signal and controls the corresponding unlatching of heating device 3, which is dried, together
When moisture detection apparatus 2 green body 100 is continued to detect, when heating device 3 is dry to green body 100 to a certain extent, water
Sorting measurement equipment 2 detect resulting detection data less than or equal to preset value to the green body 100, then control device 4 issues letter
Number corresponding heating device 3 of control is closed, it is meant that the green body 100 drying finishes.Further, if some green body 100
In water satisfied requirement, i.e., in second step detection data be less than or equal to preset value, heating device 3 does not need to carry out it at this time
Heating, i.e., corresponding 4th step, control device 4 issue signal and control the corresponding closing of heating device 3.
Therefore, completely right according to moisture detection apparatus 2 using ceramic body automatic drying method provided by the utility model
Moisture situation in green body 100, is controlled by control device 4, and more efficient, the degree of automation is higher, save the cost.
Note that above are only the preferred embodiment and institute's application technology principle of the utility model.Those skilled in the art's meeting
Understand, the utility model is not limited to specific embodiment here, is able to carry out for a person skilled in the art various apparent
Variation is readjusted and is substituted without departing from the protection scope of the utility model.Therefore, although by above embodiments to this
Utility model is described in further detail, but the utility model is not limited only to above embodiments, is not departing from this reality
It can also include more other equivalent embodiments in the case where with novel design, and the scope of the utility model is by appended power
Sharp claimed range determines.
Claims (9)
1. a kind of ceramic body automatic drying device, comprising: storage base frame (1), multiple green bodies (100) are placed in the storage base frame (1)
On, which is characterized in that further include:
Moisture detection apparatus (2) and heating device (3), the moisture detection apparatus (2) are used for the water in the green body (100)
Divide and carry out non-contact detecting, the heating device (3) is used to heat the green body (100)；
Control device (4), the moisture detection apparatus (2) and the heating device (3) are electrically connected with the control device (4)
It connects, the control device (4) can receive the moisture detection apparatus (2) to the detection data of the green body (100) to control
State opening or closing for heating device (3).
2. ceramic body automatic drying device according to claim 1, which is characterized in that the control device (4) includes
Signal input module, signal processing module and signal output module, the signal input module is for receiving moisture detection apparatus
(2) detection data, the signal processing module is for will test data and preset value comparison and to the signal output module
Issue signal, the signal output module be used to control the unlatching of the moisture detection apparatus (2) and the heating device (3) with
It closes.
3. ceramic body automatic drying device according to claim 1, which is characterized in that the moisture detection apparatus (2)
For microwave moisture detector or infrared moisture detector.
4. ceramic body automatic drying device according to claim 1, which is characterized in that the heating device (3) is red
Outer drying instrument and/or high temperature heat lamp.
5. ceramic body automatic drying device according to claim 4, which is characterized in that the wavelength of the infra-red drying instrument
Range is 1 μm -3 μm, and the high temperature heat lamp temperature is not less than 200 DEG C.
6. ceramic body automatic drying device according to claim 1, which is characterized in that the storage base frame (1) is in frame
Structure, the more crossbeams (12) including being layered setting between more root posts (11) and more root posts (11), the green body (100) are put
It sets on the crossbeam (12).
7. ceramic body automatic drying device according to claim 6, which is characterized in that the moisture detection apparatus (2)
On the crossbeam (12) being arranged above the green body (100) with heating device (3).
8. ceramic body automatic drying device according to claim 6, which is characterized in that it further include rotating turret (5), it is described
Rotating turret (5) is arranged between the two neighboring storage base frame (1), and the rotating turret (5) includes rotating bar (51) and is fixed on
More cross bars (52) on the rotating bar (51), the quantity of the cross bar (52) is identical as the crossbeam (12) quantity, and every
Multiple moisture detection apparatus (2) are provided on the cross bar (52), the rotating bar (51) is able to rotate and drives more institutes
It states cross bar (52) to be transferred in storage base frame (1), makes the more cross bars (52) that the top of the corresponding green body (100) can be located at.
9. ceramic body automatic drying device according to claim 2, which is characterized in that default in the control device
Value is the 1.6%-2.0% of moisture content value in green body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820868633.8U CN208312887U (en) | 2018-06-06 | 2018-06-06 | A kind of ceramic body automatic drying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820868633.8U CN208312887U (en) | 2018-06-06 | 2018-06-06 | A kind of ceramic body automatic drying device |
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| Publication Number | Publication Date |
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| CN208312887U true CN208312887U (en) | 2019-01-01 |
Family
ID=64709015
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| CN201820868633.8U Active CN208312887U (en) | 2018-06-06 | 2018-06-06 | A kind of ceramic body automatic drying device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108662851A (en) * | 2018-06-06 | 2018-10-16 | 东莞市唯美陶瓷工业园有限公司 | A kind of ceramic body automatic drying device and method |
| CN111300612A (en) * | 2020-03-30 | 2020-06-19 | 广东家美陶瓷有限公司 | Ceramic tile continuous production drying and dedusting numerical control device and numerical control method |
-
2018
- 2018-06-06 CN CN201820868633.8U patent/CN208312887U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108662851A (en) * | 2018-06-06 | 2018-10-16 | 东莞市唯美陶瓷工业园有限公司 | A kind of ceramic body automatic drying device and method |
| CN111300612A (en) * | 2020-03-30 | 2020-06-19 | 广东家美陶瓷有限公司 | Ceramic tile continuous production drying and dedusting numerical control device and numerical control method |
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