CN207680894U - Improve the vacuum paint-dipping dryer group of purification assembly - Google Patents
Improve the vacuum paint-dipping dryer group of purification assembly Download PDFInfo
- Publication number
- CN207680894U CN207680894U CN201721598026.6U CN201721598026U CN207680894U CN 207680894 U CN207680894 U CN 207680894U CN 201721598026 U CN201721598026 U CN 201721598026U CN 207680894 U CN207680894 U CN 207680894U
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- China
- Prior art keywords
- paint
- dipping
- condenser
- vacuum
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007598 dipping method Methods 0.000 title claims abstract description 38
- 238000000746 purification Methods 0.000 title claims abstract description 24
- 239000003973 paint Substances 0.000 claims abstract description 80
- 238000003860 storage Methods 0.000 claims abstract description 29
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 239000004922 lacquer Substances 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000010926 purge Methods 0.000 claims abstract description 10
- 238000010079 rubber tapping Methods 0.000 claims abstract description 8
- 239000003085 diluting agent Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 239000000725 suspension Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 abstract description 18
- 230000000505 pernicious effect Effects 0.000 abstract description 7
- 230000006378 damage Effects 0.000 abstract description 4
- 239000002341 toxic gas Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 239000007921 spray Substances 0.000 description 5
- 238000009413 insulation Methods 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Treating Waste Gases (AREA)
Abstract
The utility model discloses a kind of vacuum paint-dipping dryer groups improving purification assembly, it includes storage paint component, recirculation assembly, dipping lacquer component, cleaning assembly and purification assembly, purification assembly includes refrigerator, condenser, vacuum pump and clarifier, the upper end of condenser connects an exhaust pipe, exhaust pipe is waveform, condenser bottom is equipped with an arc liquid collecting plate, arc liquid collecting plate connects a tapping valve, tapping valve connects a liquid cylinder, clarifier is that multiple purge pipes are formed in parallel, the angle of purge pipe and horizontal plane is 45 °, honeycombed activated carbon is equipped in the purge pipe.Pernicious gas can be condensed into liquid when passing through condenser, filter to liquid cylinder, and a small amount of gas is absorbed when passing through clarifier, double shield, avoid and cause damages to staff's health and environment in noxious gas emission to air.
Description
Technical field
The utility model belongs to technical field of motor manufacture, more particularly, to a kind of dipping paint of motor winding equipment, specifically
A kind of vacuum paint-dipping dryer group improving purification assembly.
Background technology
The drying equipment of current motor stator does not all account for the processing of the pernicious gas in the equipment after drying, has
Evil gas is mainly diffused out due to insulated paint, including styrene or other diluents, explosion limit range 1 ~ 7%, spontaneous combustion
Point is 460 DEG C, is allowed to be emitted on working space, the health of staff can be endangered in long-term work.
CN201020179011.8 discloses a kind of dip coating device for machine winding, includes the Vaccum Permeating paint can of sealing, described
The external storage paint can of Vaccum Permeating paint can, the Vaccum Permeating paint can are also circumscribed with gas tank, inert gas, motor are stored in the gas tank
Winding varnish apparatus forms closed circuit, during entire dipping paint of motor winding all with the gas tank for storing inert gas
Extraneous gas is not introduced, and discharges gas.The utility model still suffers from pernicious gas row when opening cover
Go out, causes damages to the body of staff.
Utility model content
In order to solve the problems of the above-mentioned prior art, the true of purification assembly is improved the utility model proposes a kind of
Empty paint-dipping drying unit can extract the pernicious gas in impregnating vessel out, pass through the net of the filtering of condenser and clarifier
It is discharged into air after change, avoids causing damages to staff and environment.
What the technical solution of the utility model was realized in：
A kind of vacuum paint-dipping dryer group improving purification assembly comprising storage paint component, recirculation assembly, dipping lacquer group
Part, cleaning assembly and purification assembly, the dipping lacquer component paint component, recirculation assembly, cleaning assembly and purification with the storage respectively
Component connects, which is characterized in that the purification assembly includes refrigerator, condenser, vacuum pump and clarifier, the condenser
Upper end connects an exhaust pipe, and the exhaust pipe is waveform, and the condenser bottom is equipped with an arc liquid collecting plate, the arc collection
Liquid plate connects a tapping valve, and the tapping valve connects a liquid cylinder, and the clarifier is that multiple purge pipes are formed in parallel, described
The angle of purge pipe and horizontal plane is 45 °, and honeycombed activated carbon is equipped in the purge pipe.
In this vacuum paint-dipping dryer group of the utility model, storage paint component include storage paint can, blender, into
Expect that device and muff, the storage paint can inner wall offer a transparent window, the muff is mounted on the outer of the storage paint can
Wall, the muff is interior to be equipped with annular condenser pipe, and the inner wall of the storage paint can is equipped with viscosimeter and thermometer, the feeding equipment
For a feed hopper, the feed hopper internal reservoir has diluent, and the side wall of the feed hopper is equipped with a telescopic baffle, and bottom is equipped with one
Flowmeter.
In this vacuum paint-dipping dryer group of the utility model, the top of the feed hopper is equipped with seal cover board.
In this vacuum paint-dipping dryer group of the utility model, the recirculation assembly includes transmission pipe road, paint backflow tube
Road and internal recycle pipeline, the transmission pipe road include collection paint valve, collection paint can, outer triple valve, force (forcing) pump, pressurization pump control valve and defeated
Paint valve, the back paint pipeline includes back paint valve, interior triple valve and circulating pump, the interior triple valve by the internal recycle pipeline and
Back paint pipeline is connect with the storage paint can, and the internal recycle pipeline is equipped with cooler and circulation control valve.
In this vacuum paint-dipping dryer group of the utility model, the dipping lacquer component is an impregnating vessel, the dipping lacquer
Tank is made of upper cover and tank body, and the upper cover side is hinged with the tank body, and the tank base is welded with support portion, the branch
Support part is hinged sliding cylinder, and the upper cover is equipped with suspension arm, and the sliding cylinder is connect with the suspension arm, the tank body welding
There is the second support portion, is connected by the first rotating bar and the second rotating bar between second support portion and the upper cover, it is described
First rotating bar and the second rotating bar are hinged on second support portion.
In this vacuum paint-dipping dryer group of the utility model, the upper cover and tank body are cylindrical structure, described
The upper surface of tank body is equipped with annular groove, and ring type seal is equipped in the annular groove, and the height of the sealing ring is more than institute
State the depth of annular groove.
Implement this vacuum paint-dipping dryer group for improving purification assembly of the utility model, has below beneficial to effect
Fruit：Pernicious gas can be condensed into liquid when passing through condenser, filter to liquid cylinder, and a small amount of gas is passing through purification
It is absorbed when device, double shield, avoids and staff's health and environment are caused in noxious gas emission to air
Harm.
Description of the drawings
Fig. 1 is this vacuum paint-dipping dryer group schematic diagram for improving purification assembly of the utility model；
Fig. 2 is the schematic diagram of storage paint component in Fig. 1；
Fig. 3 is the schematic diagram of dipping lacquer component in Fig. 1；
Fig. 4 is another direction schematic diagram of Fig. 3；
Fig. 5 is the schematic diagram of cleaning assembly in Fig. 1；
Fig. 6 is the schematic diagram of holder in Fig. 5；
Fig. 7 is the schematic diagram of strainer in Fig. 5；
Fig. 8 is the scheme of installation of adjuster and strainer in Fig. 5.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
This vacuum paint-dipping dryer group for improving purification and washing component of the utility model as shown in Figures 1 to 8,
Including storage paint component 10, recirculation assembly 20, dipping lacquer component 30, cleaning assembly 40 and purification assembly 50, dipping lacquer component 30 respectively with
Storage paint component 10, recirculation assembly 20, cleaning assembly 40 and purification assembly 50 connect.
Storage paint component 10 includes storage paint can 11, blender 12, feeding equipment 13 and muff 14, and storage 11 inner wall of paint can opens up
There is a transparent window 15, which is the glass material of not viscous paint, the convenient storage feelings for directly observing tank interior insulation paint
Condition.Muff 14 is mounted on the outer wall of storage paint can 11, and annular condenser pipe 141 is equipped in muff 14, for controlling storage paint can 11
The inside of the temperature of interior insulation paint, storage paint can 11 is additionally provided with viscosimeter 16 and thermometer 17, and the data that detected can transmit
To PLC control system.Feeding equipment 13 is a feed hopper, and the side wall of feed hopper is equipped with a telescopic baffle 131, and feeding funnel bottom part is set
There are flow meters 132, feed hopper internal reservoir to have diluent, the top of the feed hopper is equipped with seal cover board, to avoid diluent
Volatilization waste.
PLC control system can receive the data of thermometer 17, viscosimeter 16 and flowmeter 132, when temperature is excessively high in tank
When, PLC control system reduces the temperature of annular condenser pipe 141, and reaches the temperature for reducing insulated paint.When viscosimeter 16 detects
The viscosity of tank interior insulation paint is excessively high, and PLC control system is opened telescopic baffle 131 is controlled, and is added into storage paint can 11 a certain amount of
Diluent, and start blender 12, insulated paint be diluted, avoids luming, the diluent for passing through flowmeter 132 reaches one
After definite value, telescopic baffle 131 is closed, and stops charging.It is effective to preserve insulated paint, especially for a long time without using insulated paint when
It waits, it is ensured that insulated paint undergoes no deterioration caking.
Recirculation assembly 20 includes transmission pipe road 21, back paint pipeline 22 and internal recycle pipeline 23, and transmission pipe road 21 includes that collection paints
Valve 211, collection paint can 212, outer triple valve 213, force (forcing) pump 214, pressurization pump control valve 215 and defeated paint valve 216, back paint pipeline 22 wrap
Include back paint valve 221, interior triple valve 222 and circulating pump 223, interior triple valve 222 by internal recycle pipeline 23 and back paint pipeline 22 with
It stores up paint can 11 to connect, internal recycle pipeline 23 is equipped with cooler 231 and circulation control valve 232.Transmission pipe road 21 and back paint pipeline
22 form an outside the circular channels, are mainly used for the output and recycling of insulated paint, internal recycle pipeline 23, back paint pipeline 22 and interior three
Port valve 222 forms an inner cycle channel, is mainly used for the filtering and cooling of insulated paint.Effectively paint can interior insulation paint is stored up in control
Impurity in temperature and filtering insulated paint.
Dipping lacquer component 30 is an impregnating vessel 31, and impregnating vessel 31 is made of upper cover 32 and tank body 33,32 side of upper cover and tank body
33 is hinged, and 33 bottom of tank body is welded with support portion 34, and sliding cylinder 35 is hinged on support portion 34, and upper cover 32 is equipped with suspension arm 321,
Sliding cylinder 35 is connect with suspension arm 321, and tank body 33 is welded with the second support portion 36, is led between the second support portion 36 and upper cover 32
It crosses the first rotating bar 322 and connects 323 with the second rotating bar, the first rotating bar 322 and the second rotating bar 323 are hinged on the second support
In portion 36.Upper cover 32 and tank body 33 are cylindrical structure, and the upper surface of tank body 33 is equipped with annular groove, ring is equipped in annular groove
Shape sealing ring, the height of sealing ring are more than the depth of annular groove.
As shown in the above, sliding cylinder 35 can control the folding of impregnating vessel 31, and be arranged in one end of tank body 33
First rotating bar 322 and the second rotating bar 323 are used to support upper cover 32, and the opening and closing speed of upper cover 32 is fast and steady, side
Workpiece input and taking-up, and have good sealing performance, effectively improve working efficiency.
Cleaning assembly 40 includes spray equipment and filter net device, and the spray equipment includes a water supply hose 41 and force (forcing) pump
42, the force (forcing) pump 42 is mounted in the upper cover 32, which is equipped with circular spray tube 43, the circular spray tube
43 circumferential arrays have hole for water spraying, the water supply hose 41 and circular spray tube 43 to be connected by the force (forcing) pump 42, net-filter assembly
Including adjuster 44, strainer 45 and holder 46, it is equipped with partition board 47 in tank body 33, partition board 47 is equipped with deck 471, on deck 471
Holder 46 is installed, holder 46 is equipped with groove 461 and support bar 462, strainer 45 is placed on support bar 462, when dipping lacquer electricity
When machine is placed on strainer 45, support bar 462 can provide support force for motor.One end of strainer 45 is equipped with protruding end 451, another
End is equipped with an opening 452, and protruding end 451 is stuck in groove 461, and adjuster 44 is mounted on the inner wall of tank body 33, the adjuster 44
Interior includes adjusting rod 441, gear 442 and rack 443, and one end of rack 443 and the protruding end 451 of strainer 45 are hinged.Strainer 45
It is mainly used for completely cutting off the rotten coat of paint that is generated during dipping lacquer of dipping lacquer motor and dipping lacquer components interior exists and do not clean out
The foreign matters such as greasy dirt, small part.
Partition board 47 is equipped with an arc collection paint plate 472, for the discharge of the concentration of after-paint and cleaning solution, avoids after-paint and cleaning
Liquid accumulates in impregnating vessel 31.Pipe 473 paints in the row of being connected among partition board 47, arranges and paints one three-way magnetic valve 474 of connection of pipe 473, and three
474 one end of three-way electromagnetic valve connects a drainpipe 475.Rotation adjusting lever 441 can control the rising of rack 443, be carried to reach
The effect of strainer 45 is risen, more convenient when strainer 45 tilts to rinse, the washed liquid of bigger residue on strainer 45
Impact is detached from strainer, then paint pipe 473 by 452 rows of flowing out to that are open enters 475 row of drainpipe by three-way magnetic valve 474
Go out.
Purification assembly 50 includes refrigerator 51, condenser 52, vacuum pump 53 and clarifier 54, and the upper end of condenser 52 connects
One exhaust pipe 521, exhaust pipe 521 are that waveform is fallen into again including the aqueous vapor of pernicious gas can be adsorbed on exhaust pipe 521
In condenser 52, clean gas can be entered by exhaust pipe 521 in vacuum pump 53.52 bottom of condenser is equipped with an arc collection
Liquid plate 522, arc liquid collecting plate 522 connect a tapping valve 523, and tapping valve 523 connects a liquid cylinder 524, the benzene second in insulated paint
Alkene or other diluents, become liquid in condenser 52, and harmful liquid is more concentratedly entered by arc liquid collecting plate 522 and collected
In fluid cylinder 524.Clarifier 54 is that multiple purge pipes 541 are in parallel, and purge pipe 541 and the angle of horizontal plane are 45 °, purification
Honeycombed activated carbon is equipped in pipeline 541.During gas rises, activated carbon can come into full contact with gas, continue to inhale
Pernicious gas in getter body.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Utility model spirit and principle within, made by any modification, equivalent replacement and improve etc., should be included in the utility model
Protection domain within.
Claims (6)
1. a kind of vacuum paint-dipping dryer group improving purification assembly comprising storage paint component, recirculation assembly, dipping lacquer component,
Cleaning assembly and purification assembly, the dipping lacquer component paint component, recirculation assembly, cleaning assembly and purification assembly with the storage respectively
Connection, which is characterized in that the purification assembly includes refrigerator, condenser, vacuum pump and clarifier, the upper end of the condenser
An exhaust pipe is connected, the exhaust pipe is waveform, and the condenser bottom is equipped with an arc liquid collecting plate, the arc liquid collecting plate
A tapping valve is connected, the tapping valve connects a liquid cylinder, and the clarifier is that multiple purge pipes are formed in parallel, the purification
The angle of pipeline and horizontal plane is 45 °, and honeycombed activated carbon is equipped in the purge pipe.
2. vacuum paint-dipping dryer group according to claim 1, which is characterized in that storage paint component include storage paint can,
Blender, feeding equipment and muff, the storage paint can inner wall offer a transparent window, and the muff is mounted on the storage
The outer wall of paint can, the muff is interior to be equipped with annular condenser pipe, and the inner wall of the storage paint can is equipped with viscosimeter and thermometer, described
Feeding equipment is a feed hopper, and the feed hopper internal reservoir has diluent, and the side wall of the feed hopper is equipped with a telescopic baffle, bottom
Portion is equipped with flow meters.
3. vacuum paint-dipping dryer group according to claim 2, which is characterized in that the top of the feed hopper is equipped with sealing
Cover board.
4. vacuum paint-dipping dryer group according to claim 2, which is characterized in that the recirculation assembly includes transmission pipe
Road, back paint pipeline and internal recycle pipeline, the transmission pipe road include collection paint valve, collection paint can, outer triple valve, force (forcing) pump, force (forcing) pump
Control valve and defeated paint valve, the back paint pipeline include back paint valve, interior triple valve and circulating pump, and the interior triple valve passes through described interior
Circulating line and back paint pipeline are connect with the storage paint can, and the internal recycle pipeline is equipped with cooler and circulation control valve.
5. vacuum paint-dipping dryer group according to claim 1, which is characterized in that the dipping lacquer component is an impregnating vessel,
The impregnating vessel is made of upper cover and tank body, and the upper cover side is hinged with the tank body, and the tank base is welded with support
Portion, the support portion are hinged sliding cylinder, and the upper cover is equipped with suspension arm, and the sliding cylinder is connect with the suspension arm, institute
Stating tank body welding has the second support portion, passes through the first rotating bar and the second rotating bar between second support portion and the upper cover
Connection, first rotating bar and the second rotating bar are hinged on second support portion.
6. vacuum paint-dipping dryer group according to claim 5, which is characterized in that the upper cover and tank body are tied to be cylindrical
The upper surface of structure, the tank body is equipped with annular groove, and ring type seal, the height of the sealing ring are equipped in the annular groove
More than the depth of the annular groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721598026.6U CN207680894U (en) | 2017-11-27 | 2017-11-27 | Improve the vacuum paint-dipping dryer group of purification assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721598026.6U CN207680894U (en) | 2017-11-27 | 2017-11-27 | Improve the vacuum paint-dipping dryer group of purification assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207680894U true CN207680894U (en) | 2018-08-03 |
Family
ID=62999372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721598026.6U Expired - Fee Related CN207680894U (en) | 2017-11-27 | 2017-11-27 | Improve the vacuum paint-dipping dryer group of purification assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207680894U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355066A (en) * | 2019-06-28 | 2019-10-22 | 江苏硕阳电子科技有限公司 | A kind of insulated paint curing method for reactor |
| CN112275519A (en) * | 2020-12-02 | 2021-01-29 | 苏州热工研究院有限公司 | Vacuum hole sealing equipment and hole sealing method suitable for thermal spraying coating |
-
2017
- 2017-11-27 CN CN201721598026.6U patent/CN207680894U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355066A (en) * | 2019-06-28 | 2019-10-22 | 江苏硕阳电子科技有限公司 | A kind of insulated paint curing method for reactor |
| CN112275519A (en) * | 2020-12-02 | 2021-01-29 | 苏州热工研究院有限公司 | Vacuum hole sealing equipment and hole sealing method suitable for thermal spraying coating |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180803 |