CN102135494A - A test method and device for ozone resistance - Google Patents
A test method and device for ozone resistance Download PDFInfo
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- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 title claims abstract description 186
- 238000010998 test method Methods 0.000 title claims abstract description 10
- 238000012360 testing method Methods 0.000 claims abstract description 144
- 238000004458 analytical method Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 10
- 210000003437 trachea Anatomy 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 230000009467 reduction Effects 0.000 claims description 6
- 239000011229 interlayer Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000003556 assay Methods 0.000 claims 4
- 230000001939 inductive effect Effects 0.000 claims 4
- 238000009434 installation Methods 0.000 claims 3
- 238000001816 cooling Methods 0.000 claims 2
- 241000486406 Trachea Species 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 230000005855 radiation Effects 0.000 claims 1
- 238000012806 monitoring device Methods 0.000 abstract description 8
- 239000002245 particle Substances 0.000 description 8
- 230000006698 induction Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical group C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及用于工业的测试方法及装置,特别是一种耐臭氧性能的测试方法及其装置。The invention relates to an industrial testing method and device, in particular to an ozone resistance testing method and a device thereof.
背景技术Background technique
耐臭氧试验机,提供可控制、调整臭氧浓度及温度之环境,来测定试件的抗臭氧性能。顾名思义,耐臭氧试验机首先要模拟出充满臭氧的环境,然后放进试件进行所需的测试,在测试过程中,随着测试时间的延长,耐臭氧试验机测试箱里的臭氧浓度会发生变化,不同臭氧浓度的环境下测试出的抗臭氧性能的指数也会不一样,这就导致测试结果的不准确。因此如何使耐臭氧试验机测试箱里的臭氧浓度在测试过程中保持稳定一致,是保证耐臭氧结果准确的重要一环。The ozone resistance testing machine provides an environment that can control and adjust the ozone concentration and temperature to measure the ozone resistance performance of the test piece. As the name implies, the ozone resistance testing machine must first simulate an ozone-filled environment, and then put the specimen into the required test. During the test, with the extension of the test time, the ozone concentration in the ozone resistance testing machine test box will change. The index of anti-ozone performance tested under different ozone concentration environments will also be different, which leads to inaccurate test results. Therefore, how to keep the ozone concentration in the test box of the ozone resistance testing machine stable and consistent during the test is an important part of ensuring the accuracy of the ozone resistance results.
发明内容Contents of the invention
本发明目的在于克服上述现有技术的不足之处,提供一种测试准确度高的耐臭氧性能的测试方法及其装置。The object of the present invention is to overcome the shortcomings of the above-mentioned prior art, and provide a test method and device thereof with high test accuracy for ozone resistance.
为达上述目的,本发明采用以下的技术方案:For reaching above-mentioned purpose, the present invention adopts following technical scheme:
一种耐臭氧性能的测试方法,所述测试方法如下:A test method of ozone resistance, said test method is as follows:
①、首先放置测试件:打开耐臭氧测试箱的拉开门,把测试件放入臭氧测试箱内的试件测试台上,关好拉开门;①. First place the test piece: open the pull-out door of the ozone resistance test box, put the test piece on the test piece test bench in the ozone test box, and close the pull-out door;
②、启动电源开始测试,把测试时间、测试环境的臭氧浓度及测试环境的温湿度的预设参数输入到PLC控制器,数值设置完毕后;②. Turn on the power to start the test, and input the preset parameters of the test time, the ozone concentration of the test environment and the temperature and humidity of the test environment into the PLC controller, after the values are set;
③鼓风机开始向耐臭氧测试箱内输送循环风,PLC控制器启动臭氧供 给装置给耐臭氧测试箱内输送臭氧,输送臭氧达到臭氧预设值时,PLC控制器控制臭氧供给装置停止工作。③The blower starts to deliver circulating air to the ozone resistance test box, and the PLC controller starts the ozone supply device to deliver ozone to the ozone resistance test box. When the delivered ozone reaches the preset value of ozone, the PLC controller controls the ozone supply device to stop working.
④、温湿感应器通过感应棒将感应到的耐臭氧测试箱内温湿度数据反馈给PLC控制器;④. The temperature and humidity sensor feeds back the sensed temperature and humidity data in the ozone resistance test box to the PLC controller through the sensor rod;
⑤、PLC控制器把接收到的温湿度值同温湿度的预设值进行对比,如果接收到的温度值高于温度的预设值,PLC控制器控制启动制冷器给耐臭氧测试箱内降温,当耐臭氧测试箱的温度值降到温度预设值时,PLC控制器控制制冷器停止工作;如果接收到的温度值低于温度的预设值,PLC控制器控制启动加热器给臭氧测试箱内升温,当耐臭氧测试箱的温度值升到温度预设值时,PLC控制器控制加热器停止工作;如果接收到的湿度值低于温度的预设值,PLC控制器控制启动加湿器(5)给耐臭氧测试箱内加湿,当耐臭氧测试箱的湿度值达到湿度预设值时,PLC控制器控制加湿器停止工作;⑤. The PLC controller compares the received temperature and humidity value with the preset value of temperature and humidity. If the received temperature value is higher than the preset value of temperature, the PLC controller controls to start the refrigerator to cool down the ozone resistance test box , when the temperature value of the ozone resistance test box drops to the temperature preset value, the PLC controller controls the refrigerator to stop working; if the received temperature value is lower than the temperature preset value, the PLC controller controls to start the heater for the ozone test The temperature in the box rises, when the temperature value of the ozone resistance test box rises to the temperature preset value, the PLC controller controls the heater to stop working; if the received humidity value is lower than the temperature preset value, the PLC controller controls to start the humidifier (5) Humidify the ozone resistance test box. When the humidity value of the ozone resistance test box reaches the humidity preset value, the PLC controller controls the humidifier to stop working;
⑥、耐臭氧测试箱内的样气在气泵的作用下,通过气管进入到除湿器内,样气的输入量通过流量调节阀预先调节,样气通过除湿器的散热冷却后一部分形成水,一部分为气体,然后通过气液分离器将水排到水箱里,将气体输送到臭氧微粒过滤器内,臭氧微粒过滤器将气体过滤后通过气管将气体输送到臭氧分析仪内,由臭氧分析仪进行分析,然后臭氧分析仪把分析值反馈给PLC控制器;⑥. The sample gas in the ozone resistance test chamber enters the dehumidifier through the air pipe under the action of the air pump. The input volume of the sample gas is pre-adjusted through the flow regulating valve. Then the water is discharged into the water tank through the gas-liquid separator, and the gas is sent to the ozone particle filter. After the gas is filtered by the ozone particle filter, the gas is sent to the ozone analyzer through the trachea. analysis, and then the ozone analyzer feeds back the analysis value to the PLC controller;
⑦、臭氧分析仪把分析完毕后的气体经过臭氧还原装置进行净化处理,处理后无臭氧气体通过流量调节阀进入到气泵里,气泵通过气管把气体输送到耐臭氧测试箱内;⑦. The ozone analyzer purifies the analyzed gas through the ozone reduction device. After the treatment, the ozone-free gas enters the air pump through the flow regulating valve, and the air pump transports the gas to the ozone resistance test box through the air pipe;
⑧、PLC控制器把分析值与臭氧浓度预设值的进行对比,如果臭氧浓度的分析值比预设值小,PLC控制器控制启动臭氧供给装置给耐臭氧测试箱内输送臭氧,直到臭氧浓度的分析值到达预设值时,臭氧供给装置停止工作,此时完成一個供气循环。⑧. The PLC controller compares the analysis value with the preset value of the ozone concentration. If the analysis value of the ozone concentration is smaller than the preset value, the PLC controller controls to start the ozone supply device to deliver ozone to the ozone resistance test box until the ozone concentration When the analysis value reaches the preset value, the ozone supply device stops working, and a gas supply cycle is completed at this time.
⑨、测试过程中可通过观察窗看到耐臭氧测试箱内的测试件的变化,当测试时间达到预设时间值时,PLC控制器停止工作,关掉电源,测试结束。⑨. During the test, the change of the test piece in the ozone resistance test box can be seen through the observation window. When the test time reaches the preset time value, the PLC controller stops working, turns off the power, and the test ends.
一种耐臭氧性能的测试装置,包含有一耐臭氧测试箱,所述耐臭氧测试箱外连接有鼓风机、臭氧供给装置、温湿度的控制装置和臭氧浓度的监控装置,臭氧供给装置、温湿度的控制装置及臭氧浓度的监控装置均与PLC控制器电控连接,鼓风机、PLC控制器连接电源。A test device for ozone resistance, comprising an ozone resistance test box, connected outside the ozone resistance test box is a blower, an ozone supply device, a temperature and humidity control device and an ozone concentration monitoring device, the ozone supply device, temperature and humidity The control device and the monitoring device of ozone concentration are electrically connected to the PLC controller, and the blower and the PLC controller are connected to the power supply.
进一步地:所述温湿度的控制装置包含有感应棒,感应棒一端伸入耐臭氧测试箱内,感应棒露在臭氧测试箱外的一端连接温湿感应器,温湿感应器信号连接PLC控制器,将信号反馈给PLC控制器,PLC控制器电控连接加热器、加湿器及制冷器,加热器设置于耐臭氧测试箱侧壁夹层内,加湿器气管连接耐臭氧测试箱,制冷器气管连接耐臭氧测试箱。Further: the temperature and humidity control device includes a sensing rod, one end of the sensing rod extends into the ozone resistance test box, and the end of the sensing rod exposed outside the ozone test box is connected to the temperature and humidity sensor, and the signal of the temperature and humidity sensor is connected to the PLC control The device feeds the signal back to the PLC controller, and the PLC controller is electrically connected to the heater, humidifier and refrigerator. The heater is set in the interlayer of the side wall of the ozone resistance test box, the humidifier air pipe is connected to the ozone resistance test chamber, and the air pipe of the refrigerator Connect to the ozone resistance test box.
进一步地:所述臭氧浓度的监控装置包含有一除湿器,除湿器一端气管连接耐臭氧测试箱,除湿器另一端气管连接气液分离器,气液分离器以一水管连接水箱,以一气管连接臭氧微粒过滤器,臭氧分析仪内置有依次连接的臭氧分析装置、臭氧还原装置、流量调节阀及气泵,臭氧微粒过滤器通过气管伸入臭氧分析仪内连接臭氧分析装置, 气泵通过气管伸出臭氧分析仪连接耐臭氧测试箱;臭氧分析仪一连接口电控连接PLC控制器,将分析信息反馈给PLC控制器,PLC控制器电控连接臭氧供给装置。Further: the monitoring device of the ozone concentration includes a dehumidifier, one end of the dehumidifier is connected to the ozone resistance test box with a gas pipe, the other end of the dehumidifier is connected to the gas-liquid separator, the gas-liquid separator is connected to the water tank with a water pipe, and connected to the gas-liquid separator with a gas pipe. Ozone particle filter, the ozone analyzer is built with an ozone analysis device, an ozone reduction device, a flow regulating valve and an air pump connected in sequence. The ozone particle filter extends into the ozone analyzer through the trachea to connect to the ozone analysis device, and the air pump extends out of the ozone through the trachea. The analyzer is connected to the ozone resistance test box; one connection port of the ozone analyzer is electrically connected to the PLC controller, and the analysis information is fed back to the PLC controller, and the PLC controller is electrically connected to the ozone supply device.
本发明的优点:本测试方法可以全程的监控测试里的温湿度、臭氧浓度值等各项测试环境参数,能够进行及时的监控补充,确保测试过程中测试箱里的测试环境各项值保持一致,提高测试准确度。The advantages of the present invention: the test method can monitor the temperature and humidity, ozone concentration and other test environment parameters in the whole process of the test, and can carry out timely monitoring and supplementation to ensure that the values of the test environment in the test box are consistent during the test process , to improve test accuracy.
附图说明Description of drawings
图1是本发明的测试方法流程图;Fig. 1 is a test method flow chart of the present invention;
图2是本发明的测试装置图;Fig. 2 is a test device figure of the present invention;
图3是臭氧分析仪11内置结构示意图。FIG. 3 is a schematic diagram of the built-in structure of the
具体实施方式Detailed ways
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the features, technical means, and specific objectives and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示:一种耐臭氧性能的测试方法,所述测试方法如下:As shown in Figure 1: a kind of test method of ozone resistance performance, described test method is as follows:
①、首先放置测试件:打开耐臭氧测试箱1的拉开门,把测试件放入臭氧测试箱1内的试件测试台上,关好拉开门;①. First place the test piece: open the pull-out door of the ozone
②、启动电源开始测试,把测试时间、测试环境的臭氧浓度及测试环境的温湿度的预设参数输入到PLC控制器3;2. Start the power supply to start the test, and input the preset parameters of the test time, the ozone concentration of the test environment and the temperature and humidity of the test environment to the
③鼓风机15开始向耐臭氧测试箱1内输送循环风,PLC控制器3启动臭氧供给装置16给耐臭氧测试箱1内输送臭氧,输送臭氧达到臭氧预设值时,PLC控制器3控制臭氧供给装置16停止工作。③ The
④、温湿感应器2通过感应棒21将感应到的耐臭氧测试箱1内温湿 度数据反馈给PLC控制器3;4. The temperature and
⑤、PLC控制器3把接收到的温湿度值同温湿度的预设值进行对比,如果接收到的温度值高于温度的预设值,PLC控制器3控制启动制冷器6给耐臭氧测试箱1内降温,当耐臭氧测试箱1的温度值降到温度预设值时,PLC控制器3控制制冷器6停止工作;如果接收到的温度值低于温度的预设值,PLC控制器3控制启动加热器4给臭氧测试箱1内升温,当耐臭氧测试箱1的温度值升到温度预设值时,PLC控制器3控制加热器4停止工作;如果接收到的湿度值低于温度的预设值,PLC控制器3控制启动加湿器5给耐臭氧测试箱1内加湿,当耐臭氧测试箱1的湿度值达到湿度预设值时,PLC控制器3控制加湿器5停止工作;⑤,
⑥、耐臭氧测试箱1内的样气在气泵14的作用下,通过气管进入到除湿器7内,样气的输入量通过流量调节阀13预先调节,样气通过除湿器7的散热冷却后一部分形成水,一部分为气体,然后通过气液分离器8将水排到水箱9里,将气体输送到臭氧微粒过滤器10内,臭氧微粒过滤器10将气体过滤后通过气管将气体输送到臭氧分析仪11内,由臭氧分析仪11进行分析,然后臭氧分析仪11把分析值反馈给PLC控制器3;⑥. The sample gas in the ozone
⑦、臭氧分析仪11把分析完毕后的气体经过臭氧还原装置12进行净化处理,处理后无臭氧气体通过流量调节阀13进入到气泵14里,气泵14通过气管把气体输送到耐臭氧测试箱1内;⑦. The
⑧、PLC控制器3把分析值与臭氧浓度预设值的进行对比,如果臭 氧浓度的分析值比预设值小,PLC控制器3控制启动臭氧供给装置16给耐臭氧测试箱1内输送臭氧,直到臭氧浓度的分析值到达预设值时,臭氧供给装置16停止工作,此时完成一個供气循环。8.
⑨、测试过程中可通过观察窗看到耐臭氧测试箱1内的测试件的变化,当测试时间达到预设时间值时,PLC控制器3停止工作,关掉电源,测试结束。⑨. During the test, the change of the test piece in the ozone
如图2至图3所示:一种耐臭氧性能的测试装置,包含有一耐臭氧测试箱1,所述耐臭氧测试箱1外连接有鼓风机15、臭氧供给装置16、温湿度的控制装置和臭氧浓度的监控装置,臭氧供给装置16、温湿度的控制装置及臭氧浓度的监控装置均与PLC控制器3电控连接,鼓风机15、PLC控制器3连接电源。As shown in Fig. 2 to Fig. 3: a kind of test device of ozone resistance performance comprises an ozone
所述温湿度的控制装置包含有感应棒21,感应棒21一端伸入耐臭氧测试箱1内,感应棒21露在臭氧测试箱1外的一端连接温湿感应器2,温湿感应器2信号连接PLC控制器3,将信号反馈给PLC控制器3,PLC控制器3电控连接加热器4、加湿器5及制冷器6,加热器4设置于耐臭氧测试箱1侧壁夹层内,加湿器5气管连接耐臭氧测试箱1,制冷器6气管连接耐臭氧测试箱1。The control device of described temperature and humidity comprises
所述臭氧浓度的监控装置包含有一除湿器7,除湿器7一端气管连接耐臭氧测试箱1,除湿器7另一端气管连接气液分离器8,气液分离器8以一水管连接水箱9,以一气管连接臭氧微粒过滤器10,臭氧分析仪11内置有依次连接的臭氧分析装置111、臭氧还原装置12、流量调节阀13及气泵14,臭氧微粒过滤器10通过气管伸入臭氧分析仪 11内连接臭氧分析装置111,气泵14通过气管伸出臭氧分析仪11连接耐臭氧测试箱1;臭氧分析仪11一连接口电控连接PLC控制器3,将分析信息反馈给PLC控制器3,PLC控制器3电控连接臭氧供给装置16。The monitoring device of described ozone concentration comprises a
以上描述是本发明的一较佳实施例,并非对本发明范围的限定,凡依本发明所作的变化与修饰,皆应属于本发明保护范围内。The above description is a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. All changes and modifications made according to the present invention shall fall within the protection scope of the present invention.
综上所陈,本发明已如专利说明书及图示内容,制成实际样品且经由多次使用测试,证明诚能达到其所预期之目的及功效,实用性价值乃无庸置疑,而在申请之前经查市面及公报亦未发现有相同或近似之产品。To sum up, the present invention has been made into actual samples according to the contents of the patent specification and illustrations, and has been tested for many times, which proves that it can achieve its expected purpose and effect, and its practical value is beyond doubt. No identical or similar products were found in the market and publications.
以上所举实施例仅用为方便举例说明本发明,并非对本发明作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本发明所提技术特征的范围内,利用本发明所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本发明的技术特征内容,均仍属于本发明技术特征的范围内。The above-mentioned embodiments are only used to illustrate the present invention for convenience, and are not intended to limit the present invention in any form. Anyone with ordinary knowledge in the technical field can use this The equivalent embodiments of partial changes or modifications made in the technical content disclosed in the invention, and without departing from the technical features of the present invention, still belong to the scope of the technical features of the present invention.
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CN103091139A (en) * | 2012-08-06 | 2013-05-08 | 莆田出入境检验检疫局综合技术服务中心 | Method for detecting hexavalent chromium in export leather |
CN103499522A (en) * | 2013-10-18 | 2014-01-08 | 福建省纤维检验局 | Method of testing color fastness to ozone in textiles |
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CN105300873A (en) * | 2015-10-21 | 2016-02-03 | 中国石油化工股份有限公司 | Testing method and device for titanium alloy corrosivity under different ozone concentrations |
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CN106018254A (en) * | 2016-07-12 | 2016-10-12 | 中国石油化工股份有限公司 | Method for testing corrosion rate in ozone environment |
CN106039943B (en) * | 2016-07-12 | 2019-03-08 | 高铁检测仪器(东莞)有限公司 | A gas dehumidification device for ozone resistance testing machine |
CN111693645A (en) * | 2019-03-13 | 2020-09-22 | 财团法人工业技术研究院 | Method and device for degrading and deodorizing by ozone |
CN109991496A (en) * | 2019-04-09 | 2019-07-09 | 广东嘉腾机器人自动化有限公司 | Test method and test macro |
CN109991496B (en) * | 2019-04-09 | 2021-07-16 | 广东嘉腾机器人自动化有限公司 | Test method and test system |
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