CN110344332A - A support for the construction of the beam on the main tower of the bridge - Google Patents
A support for the construction of the beam on the main tower of the bridge Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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Abstract
Description
技术领域technical field
本发明涉及桥梁施工技术领域,具体涉及一种桥梁主塔上横梁施工用支架。The invention relates to the technical field of bridge construction, in particular to a support for the construction of a crossbeam on a main tower of a bridge.
背景技术Background technique
主塔是桥梁的重要受力构件之一,其主要承受主缆传递的压力。为增加主塔的横向刚度,保证结构受力的合理性,一般会在主塔的两根塔柱之间设置上横梁与下横梁。对于主塔上横梁,目前均以钢管脚手架或者钢管柱等落地支架进行施工安装,这种施工方式存在支架材料用量大,使用成本高,高空钢结构吊装风险大,施工安全性低,施工工期长等缺点。The main tower is one of the important stress-bearing components of the bridge, which mainly bears the pressure transmitted by the main cable. In order to increase the lateral stiffness of the main tower and ensure the rationality of the structural stress, an upper beam and a lower beam are generally arranged between the two columns of the main tower. For the upper beam of the main tower, steel pipe scaffolding or steel pipe columns and other ground supports are used for construction and installation at present. This construction method has the disadvantages of large amount of support materials, high cost of use, high risk of high-altitude steel structure hoisting, low construction safety, and long construction period. and other shortcomings.
发明内容Contents of the invention
本发明的目的是提供一种使用成本低且施工安全性高的桥梁主塔上横梁施工用支架。The purpose of the present invention is to provide a support for the construction of the upper beam of the bridge main tower with low cost and high construction safety.
为实现上述目的,本发明采用了如下技术方案:所述的一种桥梁主塔上横梁施工用支架,包括:两个左右相对设置的主塔塔柱,装配式牛腿,斜腿承重架,拱形型钢桁架,其特征在于:在两个主塔塔柱之间纵桥向呈前后并排设置有若干连接两个主塔塔柱的装配式牛腿,所有装配式牛腿的顶部设置加劲板,斜腿承重架与装配式牛腿通过牛腿顶部的加劲板焊接成整体,在斜腿承重架结构连接处设置纵桥向承重梁,在承重梁上纵桥向排列设置拱形型钢桁架,以形成用以托持主塔上横梁的定型桁架。In order to achieve the above object, the present invention adopts the following technical scheme: the support for the construction of the upper beam of the bridge main tower includes: two left and right main tower columns opposite to each other, assembled corbels, inclined leg load-bearing frames, The arched steel truss is characterized in that a number of assembled corbels connecting the two main tower columns are arranged side by side in the longitudinal bridge direction between the two main tower columns, and stiffening plates are arranged on the top of all the assembled corbels , the oblique leg load-bearing frame and the assembled corbel are welded into a whole through the stiffening plate on the top of the corbel, and the longitudinal bridge direction load-bearing beam is set at the structural connection of the oblique leg load-bearing frame, and the arched steel truss is arranged in the longitudinal bridge direction on the load-bearing beam to form The shaped truss used to support the beam on the main tower.
进一步地,前述的一种桥梁主塔上横梁施工用支架,其中:在塔柱混凝土浇筑时预留锁定孔与承重凹槽,所有装配式牛腿插入塔柱承重凹槽后,通过贯穿塔柱锁定孔的精轧螺纹钢与塔柱固定。Further, the above-mentioned support for the construction of the upper beam of the main tower of the bridge, wherein: when the concrete of the tower column is poured, the locking hole and the load-bearing groove are reserved, and after all the assembled corbels are inserted into the load-bearing groove of the tower column, they pass through the tower column. The precision-rolled rebar of the locking hole is fixed with the tower column.
进一步地,前述的一种桥梁主塔上横梁施工用支架,其中:斜腿承重架结构包括:多片斜腿承重架纵桥向并排设置,各片斜腿承重架间通过槽钢连接形成整体,以增强结构整体稳定性;利用钢管结构轴向拉压强的特点,斜腿承重架由斜钢管与水平钢管组成,斜钢管与水平钢管连接处,斜钢管为整体,水平钢管间断,并在连接节点采用2片穿心钢板加劲固定。Further, the above-mentioned support for the construction of the beam on the main tower of the bridge, wherein: the slanted leg load-bearing frame structure includes: multiple pieces of slanted leg load-bearing frames are arranged side by side in the longitudinal direction of the bridge, and the slanted leg load-bearing frames are connected by channel steel to form a whole , to enhance the overall stability of the structure; taking advantage of the characteristics of axial tension and pressure of the steel pipe structure, the load-bearing frame of the inclined legs is composed of inclined steel pipes and horizontal steel pipes. The joints are fixed with two through-core steel plates.
进一步地,前述的一种桥梁主塔上横梁施工用支架,其中:斜腿承重架的具体连接结构为:在水平钢管与斜钢管连接点靠近中部一侧、水平钢管与承重牛腿、斜钢管与承重牛腿连接分别设置有法兰盘,结构通过法兰盘对接锁紧而可拆卸地连接固定在一起,方便分片安装拆除。Further, the above-mentioned support for the construction of the upper beam of the main tower of the bridge, wherein: the specific connection structure of the inclined leg load-bearing frame is: on the side near the middle of the connection point between the horizontal steel pipe and the inclined steel pipe, the horizontal steel pipe and the load-bearing corbel, and the inclined steel pipe Flanges are respectively provided for connection with the load-bearing corbels, and the structure is detachably connected and fixed together through the butt locking of the flanges, which is convenient for installation and removal in pieces.
进一步地,前述的一种桥梁主塔上横梁施工用支架,其中:单片斜腿承重架通过各法兰盘分为三部分,安装时先对称安装两侧斜腿三角架,并与塔柱牛腿固定,最后安装中部合拢水平管。Further, the above-mentioned bracket for the construction of the upper beam of the main tower of the bridge, wherein: the single-piece slanted-leg load-bearing frame is divided into three parts through each flange plate, and when installing, the slanted-leg tripods on both sides are first installed symmetrically, and connected with the tower column The corbels are fixed, and finally the middle horizontal pipe is installed.
进一步地,前述的一种桥梁主塔上横梁施工用支架,其中:在水平钢管与承重牛腿连接位置、斜钢管与水平钢管连接顶部,设置纵向承重梁,确保钢管架主要承受轴力,防止结构产生较大弯矩。Further, the above-mentioned support for the construction of the upper beam of the main tower of the bridge, wherein: at the connection position between the horizontal steel pipe and the load-bearing corbel, and at the top of the connection between the inclined steel pipe and the horizontal steel pipe, a longitudinal load-bearing beam is arranged to ensure that the steel pipe frame mainly bears axial force and prevents The structure produces a large bending moment.
进一步地,前述的一种桥梁主塔上横梁施工用支架,其中:拱形型钢桁架的具体连接结构为:主要由于立杆水平杆及斜杆组成,各杆件为型钢或工字钢,节点连接位置采用钢板加劲,拱圈弧度与横梁弧度相同,下部与承重梁连接,纵向各片间通过各节点间工字钢连接,形成整体。Further, the aforementioned support for the construction of the beam on the main tower of the bridge, wherein: the specific connection structure of the arched steel truss is: mainly composed of vertical rods, horizontal rods and oblique rods, each rod is shaped steel or I-beam, and the nodes The connection position is reinforced by steel plates, the arc of the arch ring is the same as that of the beam, the lower part is connected with the load-bearing beam, and the longitudinal pieces are connected by I-beams between nodes to form a whole.
通过上述技术方案的实施,本发明的有益效果是:结构简单,安装维修方便,材料用量少,使用成本低,高空钢结构吊装风险小,施工安全性高,施工工期短。Through the implementation of the above technical solution, the beneficial effects of the present invention are: simple structure, convenient installation and maintenance, less material consumption, low cost of use, low risk of hoisting high-altitude steel structures, high construction safety, and short construction period.
附图说明Description of drawings
图1为本发明所述的一种桥梁主塔上横梁施工用支架的结构示意图。Fig. 1 is a structural schematic diagram of a support for beam construction on a bridge main tower according to the present invention.
图2为图1中所示的E部位的放大示意图。FIG. 2 is an enlarged schematic view of the E portion shown in FIG. 1 .
图3为图1中所示的F部位的放大示意图。FIG. 3 is an enlarged schematic view of a portion F shown in FIG. 1 .
图4为图1中所示的G部位的放大示意图。FIG. 4 is an enlarged schematic view of a portion G shown in FIG. 1 .
图5为图1俯视方向中各斜腿承重架的位置关系示意图。Fig. 5 is a schematic diagram showing the positional relationship of each oblique leg load-bearing frame in the top view direction of Fig. 1 .
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2、图3、图4及图5所示,所述的一种桥梁主塔上横梁施工用支架,包括:两个左右相对设置的主塔塔柱1,装配式牛腿8,斜腿承重架,拱形型钢桁架4,在本实例中,在两个主塔塔柱1之间纵桥向呈前后并排设置有若干连接两个主塔塔柱的装配式牛腿8,所有装配式牛腿的顶部设置加劲板,斜腿承重架与装配式牛腿通过牛腿顶部的加劲板焊接成整体,在斜腿承重架结构连接处设置纵桥向承重梁9,在承重梁9上纵桥向排列设置拱形型钢桁架4,以形成用以托持主塔上横梁的定型桁架。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the support for the construction of the upper beam on the main tower of a bridge includes: two main tower columns 1 arranged opposite to each other on the left and right, an assembled corbel 8. Slanted leg load-bearing frame, arched steel truss 4, in this example, a number of assembled corbels 8 connecting the two main tower columns are arranged side by side in the longitudinal bridge direction between the two main tower columns 1 , the tops of all fabricated corbels are provided with stiffening plates, and the oblique leg bearing frame and the fabricated corbel are welded into a whole through the stiffening plate on the top of the corbel. Arched steel trusses 4 are arranged longitudinally on the beam 9 to form a shaped truss for supporting the upper beam of the main tower.
在本实例中,在塔柱1混凝土浇筑时预留锁定孔与承重凹槽,所有装配式牛腿8插入塔柱承重凹槽后,通过贯穿塔柱锁定孔的精轧螺纹钢与塔柱固定。In this example, the locking holes and load-bearing grooves are reserved during the concrete pouring of the tower column 1. After all the assembled corbels 8 are inserted into the load-bearing grooves of the tower column, they are fixed to the tower column through the precision-rolled rebar passing through the locking holes of the tower column. .
在本实例中,斜腿承重架结构包括:多片斜腿承重架纵桥向并排设置,各片斜腿承重架间通过槽钢平联5及剪刀撑6连接形成整体,以增强结构整体稳定性;利用钢管结构轴向拉压强的特点,斜腿承重架由斜钢管11与水平钢管21及22组成,斜钢管11与水平钢管21连接处,斜钢管11为整体,水平钢管21间断,并在连接节点采用两片穿心钢板10加劲固定。在水平钢管21与斜钢管11连接点靠近中部一侧、水平钢管21与承重牛腿8、斜钢管11与承重牛腿8连接分别设置有法兰盘7,结构通过法兰盘7对接锁紧而可拆卸地连接固定在一起,方便分片安装拆除。In this example, the slanted leg load-bearing frame structure includes: multiple slanted leg load-bearing frames are arranged side by side in the longitudinal direction of the bridge, and each piece of slanted-leg load-bearing frame is connected by channel steel flat joints 5 and scissor braces 6 to form a whole to enhance the overall stability of the structure characteristics; utilizing the characteristics of axial tensile and compressive strength of the steel pipe structure, the inclined leg load-bearing frame is composed of inclined steel pipes 11 and horizontal steel pipes 21 and 22. Two pieces of through-core steel plates 10 are used for stiffening and fixing at the connecting nodes. Flanges 7 are respectively arranged at the connection point between the horizontal steel pipe 21 and the inclined steel pipe 11 near the middle, the horizontal steel pipe 21 and the load-bearing corbel 8, and the connection between the inclined steel pipe 11 and the load-bearing corbel 8, and the structure is locked through the flange 7 And they are detachably connected and fixed together, which is convenient for installation and removal of pieces.
在本实例中,在水平钢管21与承重牛腿8连接位置、斜钢管11与水平钢管21连接顶部,设置纵向承重梁9,确保钢管架主要承受轴力,防止结构产生较大弯矩。In this example, a longitudinal load-bearing beam 9 is provided at the connection position between the horizontal steel pipe 21 and the load-bearing corbel 8, and at the top of the connection between the inclined steel pipe 11 and the horizontal steel pipe 21, so as to ensure that the steel pipe frame mainly bears axial force and prevents the structure from generating a large bending moment.
在本实例中,拱形型钢桁架4的具体连接结构为:主要由于立杆水平杆及斜杆组成,各杆件为型钢或工字钢,节点连接位置采用钢板加劲,拱圈弧度与横梁弧度相同,下部与承重梁连接,纵向各片间通过各节点间工字钢连接,形成整体。In this example, the specific connection structure of the arched steel truss 4 is as follows: it is mainly composed of vertical rods, horizontal rods and oblique rods. Similarly, the lower part is connected with the load-bearing beam, and the vertical plates are connected by the I-beams between the nodes to form a whole.
安装时,单片斜腿承重架通过各法兰盘7分为三部分,先在后场将装配式牛腿8及两侧斜腿三角架G及拱形型钢桁架4在后场加工成型,然后采用塔吊对称安装两侧斜腿三角架G,并与承重牛腿8通过法兰盘7固定,最后安装合拢水平管22,待各片斜腿承重架合拢安装完成后,安装斜腿承重架间平联5就剪刀撑6,形成整体,在斜腿承重架按顺序逐步安装承重梁9及拱形型钢桁架4,完成桥梁主塔上横梁支架的安装。During installation, the single-piece slanted-leg load-bearing frame is divided into three parts by each flange 7, and the assembled corbel 8, the slanted-leg tripod G on both sides and the arched steel truss 4 are processed and formed in the back field first. Then use the tower crane to symmetrically install the diagonal leg tripod G on both sides, and fix it with the load-bearing corbel 8 through the flange plate 7, and finally install and close the horizontal pipe 22. After the installation of each diagonal leg bearing frame is completed, install the diagonal leg bearing frame The inter-level joint 5 forms a whole with scissors braces 6, and load-bearing beams 9 and arched steel trusses 4 are gradually installed on the inclined-leg load-bearing frame in order to complete the installation of the crossbeam bracket on the main tower of the bridge.
本发明的优点是:结构简单,安装拆卸方便,材料用量少,使用成本低,高空钢结构吊装风险小,施工安全性高,施工工期短。The invention has the advantages of simple structure, convenient installation and disassembly, less material consumption, low use cost, low risk of hoisting high-altitude steel structures, high construction safety and short construction period.
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| CN110965470A (en) * | 2019-12-31 | 2020-04-07 | 中铁大桥局第七工程有限公司 | A main tower transverse brace structure system and construction method capable of bearing three-way loads |
| CN113914223A (en) * | 2021-10-15 | 2022-01-11 | 中建桥梁有限公司 | High-pier arc-shaped upper cross beam light-weight bracket system and mounting method thereof |
| CN114541270A (en) * | 2022-03-16 | 2022-05-27 | 中铁大桥局集团有限公司 | Cross beam support structure with main tower column cross bracing function and using method |
| CN116289637A (en) * | 2022-09-08 | 2023-06-23 | 中铁广州工程局集团有限公司 | Construction method for integrally mounting and dismounting cast-in-situ bracket of upper beam of high tower |
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| CN110965470A (en) * | 2019-12-31 | 2020-04-07 | 中铁大桥局第七工程有限公司 | A main tower transverse brace structure system and construction method capable of bearing three-way loads |
| CN113914223A (en) * | 2021-10-15 | 2022-01-11 | 中建桥梁有限公司 | High-pier arc-shaped upper cross beam light-weight bracket system and mounting method thereof |
| CN114541270A (en) * | 2022-03-16 | 2022-05-27 | 中铁大桥局集团有限公司 | Cross beam support structure with main tower column cross bracing function and using method |
| CN116289637A (en) * | 2022-09-08 | 2023-06-23 | 中铁广州工程局集团有限公司 | Construction method for integrally mounting and dismounting cast-in-situ bracket of upper beam of high tower |
| CN116289637B (en) * | 2022-09-08 | 2025-03-14 | 中铁广州工程局集团有限公司 | Construction method for integrally mounting and dismounting cast-in-situ bracket of upper beam of high tower |
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