CN110341255B - 一种耐磨抗皱面料 - Google Patents

一种耐磨抗皱面料 Download PDF

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CN110341255B
CN110341255B CN201910635468.0A CN201910635468A CN110341255B CN 110341255 B CN110341255 B CN 110341255B CN 201910635468 A CN201910635468 A CN 201910635468A CN 110341255 B CN110341255 B CN 110341255B
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王鸿博
郭秋丽
高卫东
唐家裕
卢雨正
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Jiangyin Xiangfei Textile Technology Co ltd
Jiangnan University
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Jiangnan University
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Abstract

本发明提供了一种耐磨抗皱面料，包括由内向外依次层叠设置的内衬层、基布层、抗皱层、无纺布层、TPU薄膜层以及尼龙网格层。内衬层为棉盖涤机织面料；基布层为由碳纤维纱线编织而成的双层平纹织物；抗皱层为亚麻纱线编织而成的单层平纹织物；尼龙网格层为由尼龙丝编织而成的网格结构。采用棉盖涤机织面料作为内衬层，舒适性好，吸湿排汗和透气性优良；基布层为由碳纤维纱线编织而成的双层平纹织物，结构强度好，抗撕裂性能好，同时具有一定的抗皱性能，配合抗皱层，通过平纹结构内部应力，实现良好的抗皱性能；TPU薄膜层赋予面料一定的弹性、强韧、耐寒以及防水性能；尼龙网格层能够有效提高TPU薄膜表面的耐磨性能，延长了使用寿命。

Description

一种耐磨抗皱面料
技术领域
本发明涉及纺织面料技术领域，具体涉及一种复合式耐磨抗皱面料。
背景技术
防水面料实际应用很多，低端防水面料，如雨披面料，一般由单一材质制成，面料光滑柔软但透气性能不好，同时耐磨性和保温性能差，经过多次使用或雨水冲刷后容易变型、褶皱和撕破，大大降低了雨披等衣物的舒适度。此外，由于该种面料的丝线结构比较简单，也容易导致面料的老化报废。
随着技术的发展，新型防水面料应运而生，由的高分子防水透气材料(如PTFE膜)加上布料复合面料而成，具有防水、透湿、透气、防风等功效。将其制作雨衣，户外帐篷，运动服装和装饰性布料后，能够有效增加人体的穿着或使用舒适性和透气性。但此类面料制成的布拉力强度低，耐磨性、抗皱性差，附着力不够，一般使用年限在一年左右，安全性差。因此，需求一种抗皱耐磨性能好功能全面的新型面料。
发明内容
本发明是为解决上述技术问题而进行的，通过提供一种耐磨抗皱面料，解决现有技术中防水面料拉力强度低，耐磨性差，抗皱性差，附着力不够，使用寿命短的问题。
为实现上述目的，本发明所采用的技术方案如下：
本发明提供的耐磨抗皱面料具有如下技术特征：包括由内向外依次层叠设置的内衬层、基布层、抗皱层、无纺布层、TPU薄膜层以及尼龙网格层。内衬层为棉盖涤机织面料；基布层为由碳纤维纱线编织而成的双层平纹织物；抗皱层为亚麻纱线编织而成的单层平纹织物；尼龙网格层为由尼龙丝编织而成的网格结构。
优选的，在本发明提供的耐磨抗皱面料中，还包括保温层，设置在基布层和抗皱层之间，该保温层由粘胶纤维纺织而成。
优选的，在本发明提供的耐磨抗皱面料中，尼龙网格层上涂覆有防紫外线涂层或聚四氟乙烯涂层，以提高面料的防紫外线功能或提高面料的隔水性能。
优选的，在本发明提供的耐磨抗皱面料中，棉盖涤机织面料采用纬二重组织结构，表纬与经纱交织构成表面组织，里纬与经纱交织构成反面组织，反面组织的里面为里组织。表纬为棉纤维，经纱和里纬均为莱卡涤纶丝，优选为三角截面莱卡氨纶丝；里组织为平纹。
优选的，在本发明提供的耐磨抗皱面料中，抗皱层中，亚麻纱线为加捻的亚麻纱线，公支为18-36公支。
优选的，在本发明提供的耐磨抗皱面料中，无纺布层为水刺无纺布。
优选的，在本发明提供的耐磨抗皱面料中，TPU薄膜层的厚度为0.05-0.1mm，每平方厘米TPU薄膜层上至少有1000个透气小孔。
优选的，在本发明提供的耐磨抗皱面料中，尼龙网格层热压复合于TPU薄膜层的表面。内衬层、基布层、抗皱层、无纺布层、TPU薄膜层之间以粘接方式连接。
优选的，在本发明提供的耐磨抗皱面料中，耐磨抗皱面料的总厚度为1-2mm，内衬层的厚度为0.2-0.3mm，保温层的厚度为0.2-0.5mm，基布层的厚度为0.5-1mm，抗皱层的厚度为0.2-0.5mm，无纺布层的厚度为0.05-0.1mm，尼龙网格层的厚度为0.01-0.03mm，聚四氟乙烯涂层的厚度为0.01mm。
本发明的有益保障及效果如下：
本发明提供的耐磨抗皱面料结构合理，采用棉盖涤机织面料作为内衬层，舒适性好，吸湿排汗和透气性优良；基布层为由碳纤维纱线编织而成的双层平纹织物，结构强度好，抗撕裂性能好，同时具有一定的抗皱性能，配合抗皱层，通过平纹结构内部应力，实现良好的抗皱性能；TPU薄膜层赋予面料一定的弹性、强韧、耐寒以及防水性能；尼龙网格层能够有效提高TPU薄膜表面的耐磨性能，延长了使用寿命。
附图说明
图1为本发明耐磨抗皱面料的结构示意图。
具体实施方式
现结合实施例对本发明作详细描述，但本发明的实施不仅限于此。
如图1所示，本发明提供的耐磨抗皱面料包括由内向外依次层叠设置的内衬层1、基布层2、保温层3、抗皱层4、无纺布层5、TPU薄膜层6以及尼龙网格层7。根据面料的实际应用情况，为了提高面料的防紫外线功能，尼龙网格层7上可以涂覆有防紫外线涂层；为了提高面料的隔水性能，可以在尼龙网格涂层7上涂覆具有隔水功能的聚四氟乙烯涂层。
内衬层1至TPU薄膜层6之间以粘接方式连接，尼龙网格层热压复合于TPU薄膜层的表面。
本实施例中，耐磨抗皱面料的总厚度为1-2mm，内衬层的厚度为0.2-0.3mm，保温层的厚度为0.2-0.5mm，基布层的厚度为0.5-1mm，抗皱层的厚度为0.2-0.5mm，无纺布层的厚度为0.05-0.1mm，TPU薄膜层的厚度为0.05-0.1mm，尼龙网格层的厚度为0.01-0.03mm，聚四氟乙烯涂层的厚度为0.01mm。
内衬层1位于最内层，为棉盖涤机织面料。该棉盖涤机织面料采用纬二重组织结构，表纬与经纱交织构成表面组织，里纬与经纱交织构成反面组织，反面组织的里面为里组织。表纬为棉纤维，经纱和里纬均为莱卡涤纶丝，优选为三角截面莱卡涤纶丝；里组织为平纹。
基布层2为由碳纤维纱线编织而成的双层平纹织物；保温层3由粘胶纤维纺织而成；抗皱层4为亚麻纱线编织而成的单层平纹织物，亚麻纱线优选为加捻的亚麻纱线，公支为18～36公支；无纺布层5为水刺无纺布；尼龙网格层为由尼龙丝编织而成的网格结构；每平方厘米TPU薄膜层上至少有1000个透气小孔。
按照GB/T 4802.2—2008《织物起毛起球性能的测定第2部分改型马丁代尔法》，进行抗起毛起球实验测试，结果显示，本发明面料抗起毛起球性能为第五级，明显高于市场常规防水面料，其抗起毛起球等级为2-4级不等。
按照GB/T3819-1997《纺织品织物折痕回复性的测定，回复角法》对面料进行测试，平均三分钟经纬向缓弹褶皱回复角可以达到170°，而市面相似样品三分钟缓弹回复角均小于100°。
以上已对本发明创造的较佳实施例进行了具体说明，但本发明创造并不限于所述实施例，熟悉本领域的技术人员在不违背本发明创造精神的前提下还可作出种种的等同的变型或替换，这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (3)

1.一种耐磨抗皱面料，其特征在于，包括由内向外依次层叠设置的内衬层、基布层、保温层、抗皱层、无纺布层、TPU薄膜层以及尼龙网格层，所述尼龙网格层上涂覆有防紫外线涂层或聚四氟乙烯涂层，
耐磨抗皱面料的总厚度为1-2mm，所述内衬层的厚度为0.2-0.3mm，所述保温层的厚度为0.2-0.5mm，所述基布层的厚度为0.5-1mm，所述抗皱层的厚度为0.2-0.5mm，所述无纺布层的厚度为0.05-0.1mm，所述尼龙网格层的厚度为0.01-0.03mm，所述聚四氟乙烯涂层的厚度为0.01mm，
所述内衬层为棉盖涤机织面料；所述基布层为由碳纤维纱线编织而成的双层平纹织物；所述保温层由粘胶纤维纺织而成；所述抗皱层为亚麻纱线编织而成的单层平纹织物；所述无纺布层为水刺无纺布；所述TPU薄膜层的厚度为0.05-0.1mm，每平方厘米TPU薄膜层上至少有1000个透气小孔；所述尼龙网格层为由尼龙丝编织而成的网格结构，
所述棉盖涤机织面料采用纬二重组织结构，表纬与经纱交织构成表面组织，里纬与经纱交织构成反面组织，反面组织的里面为里组织；所述表纬为棉纤维，所述经纱和里纬均为莱卡涤纶丝，所述里组织为平纹，
所述抗皱层中，亚麻纱线为加捻的亚麻纱线，公支为18-36公支。
2.根据权利要求1所述的耐磨抗皱面料，其特征在于：
其中，所述尼龙网格层热压复合于所述TPU薄膜层的表面。
3.根据权利要求1所述的耐磨抗皱面料，其特征在于：
其中，所述内衬层、基布层、抗皱层、无纺布层、TPU薄膜层之间以粘接方式连接。
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