CN110340842A - A kind of band foam kludge of fully automatic integral - Google Patents
A kind of band foam kludge of fully automatic integral Download PDFInfo
- Publication number
- CN110340842A CN110340842A CN201910672811.9A CN201910672811A CN110340842A CN 110340842 A CN110340842 A CN 110340842A CN 201910672811 A CN201910672811 A CN 201910672811A CN 110340842 A CN110340842 A CN 110340842A
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- Prior art keywords
- foam
- band
- mould group
- kludge
- component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/026—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same fluid driven
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of band foam kludge of fully automatic integral, belong to advanced manufacture and field of automation technology, including band loading assemblies, foam carries component, foam is pressed into component, band material toggling mould group, foam feeding mold group, band foam rewinding mould group, shield and band foam kludge board, the foam is carried component by foam and is transported on band loading assemblies, and foam can be pressed on band by foam indentation component at band loading assemblies process, the band material toggling mould group carries out the transhipment of band on band loading assemblies, and product is transported in band foam rewinding mould group by band material toggling mould group.The band foam kludge of fully automatic integral of the present invention, its is reasonable in design, high degree of automation, reduce manual labor amount, it improves work efficiency, by multiple Working mould groups of setting, carry out production operation can be automated, the course of work is accurately reliable, can satisfy the demand of enterprise's high-quality production.
Description
Technical field
The invention belongs to advanced manufacture and fields of automation technology, and in particular, to a kind of band of fully automatic integral
Foam kludge.
Background technique
It often may require that and harness used to tie during production with social progress, automobile with the development of economy
Operation is pricked, wherein harness generally comprises band, and material head matched with band, according to the use demand of automobile production, usually needs
Band is accordingly plugged on material head, and finally obtains corresponding harness to be supplied to client.
Currently, the grafting assembly for being directed to band and material head is completed by manually, worker is to band and material head
When carrying out grafting assembly, employment lore is needed to distinguish the front and back sides of band and material head, then corresponding grafting assembly again,
Not only assembly efficiency is low for this, and labor intensity of workers is big, and corresponding high production cost, cannot effectively meet the production pair of enterprise
The production requirement of industrial automation.
Summary of the invention
Goal of the invention: the object of the present invention is to provide a kind of band foam kludges of fully automatic integral, solve biography
The problem of in the band and foam assembling process of system, all using manual operation, production efficiency is low, wastes worker labour.
Technical solution: the present invention provides a kind of band foam kludges of fully automatic integral, including band feeding group
Part, foam carry component, foam is pressed into component, band material toggling mould group, foam feeding mold group, band foam rewinding mould group, shield
With band foam kludge board, the shield is located on band foam kludge board, the band loading assemblies, foam
Component, foam indentation component, band material toggling mould group, foam feeding mold group and the setting of band foam rewinding mould group is carried to steep in band
On cotton kludge board, the foam feeding mold group is equipped with foam, is equipped with band, the foam in the band loading assemblies
It carries component by foam to be transported on band loading assemblies, and foam indentation component can be by foam in band loading assemblies work
It is pressed on band at sequence, the band material toggling mould group carries out the transhipment of band on band loading assemblies, and band material toggling mould group
Product is transported in band foam rewinding mould group.The band foam kludge of fully automatic integral of the present invention,
Reasonable in design, high degree of automation reduces manual labor amount, improves work efficiency, pass through multiple Working moulds of setting
Group can automate carry out production operation, and the course of work is accurately reliable, can satisfy the demand of enterprise's high-quality production.
Further, the band foam kludge of above-mentioned fully automatic integral, the band loading assemblies include straight line
Feed appliance, straight line feeder mounting plate, product runner, backgauge cylinder and rejected product discharge assembly, the straight line feeder peace
On straight line feeder mounting plate, and straight line feeder is sent into end with the band of product runner and is connect, the product runner
Interior to be equipped with several band products, the other end of the product runner far from straight line feeder is arranged in the rejected product discharge assembly,
The middle position of product runner is arranged in the backgauge cylinder, and backgauge cylinder is located at straight line feeder and rejected product discharge
Between component, the product runner is equipped with foam prepackage station and foam is pressed into station, the foam prepackage station and foam
Station is pressed between backgauge cylinder and rejected product discharge assembly.
Further, the band foam kludge of above-mentioned fully automatic integral, the rejected product discharge assembly include
Rejected product discharge cylinder, discharge cylinder supports frame and qualified product product channels, the rejected product discharge cylinder setting are being arranged
Expect in cylinder supports frame, the qualified product product channels are arranged in the piston rod extension end of rejected product discharge cylinder, it is described not
The stretching of qualified product discharge cylinder can be such that qualified product product channels are connected to product runner.
Further, the band foam kludge of above-mentioned fully automatic integral, it includes foam that the foam, which carries component,
Level carries linear mould group, one group of suction nozzle, foam and carries linear mould group and foam carrying modular support seat, the foam water up and down
The flat linear mould group of carrying is erected at foam and carries on modular support seat, and the foam is carried linear mould group up and down and is arranged in foam water
It is flat to carry in linear mould group, and foam level carries linear mould group and can drive foam carrying linear mould group is moved to band up and down
Above loading assemblies, one group of suction nozzle setting is carried above and below foam in linear mould group, and foam carries linear mould up and down
Group can drive one group of suction nozzle to move up and down.
Further, the band foam kludge of above-mentioned fully automatic integral, the foam indentation component includes foam
It is pressed into modular support seat, foam pressure head and foam and is pressed into upper and lower air cylinders, the foam indentation upper and lower air cylinders setting is pressed into foam
On modular support seat, and foam indentation upper and lower air cylinders are located above band loading assemblies, and the foam pressure head is arranged in foam
It is pressed into the piston rod extension end of upper and lower air cylinders.
Further, the band foam kludge of above-mentioned fully automatic integral, the band material toggling mould group includes material toggling
Move left and right component, material toggling is moved forward and backward component, one group of material toggling clamping jaw cylinder, rotary step motor and blowing clamping jaw cylinder, institute
It states material toggling back-and-forth motion component setting to move left and right on component in material toggling, one group of material toggling clamping jaw cylinder is arranged before and after material toggling
On moving assembly, the rotary step motor is arranged in material toggling and is moved forward and backward component along the end in material toggling direction, the blowing folder
The connection of the shaft of pawl cylinder and rotary step motor, and rotary step motor can drive blowing clamping jaw cylinder to carry out 90 ° of rotations.
Further, the band foam kludge of above-mentioned fully automatic integral, the foam feeding mold group includes foam
Blowing chuck assembly, foam delivery platform, foam splicing component, cover plate assembly, splicing modular support seat and the separation of foam counterdie
Component, the foam splicing component are arranged on splicing modular support seat, and the cover plate assembly is arranged on foam splicing component,
The foam delivery platform is located between foam blowing chuck assembly and foam splicing component, on the foam blowing chuck assembly
Equipped with foam, the foam counterdie separation assembly is arranged on foam delivery platform, and foam counterdie separation assembly can will steep
The counterdie of cotton separates and winding.
Further, the band foam kludge of above-mentioned fully automatic integral, the foam counterdie separation assembly include
Foam rewinding torque-motor, foam counterdie material receiving roller, feeding servo motor, driven roller and one group of guiding pinch roll, the foam
Foam delivery platform is arranged in close to one end of foam blowing chuck assembly in rewinding torque-motor, and foam rewinding torque-motor
It is connect with foam counterdie material receiving roller, foam delivery platform is arranged in close to the one of foam splicing component in the feeding servo motor
End, and feeding servo motor is connect with driven roller, and one group of guiding pinch roll is arranged in foam delivery platform close to foam
One end of splicing component, and one group of guiding pinch roll is located above driven roller, and counterdie one end of the foam is led by one group
It is wrapped on foam counterdie material receiving roller to pinch roll and driven roller.
Further, the band foam kludge of above-mentioned fully automatic integral, the band foam rewinding mould group include
Band foam kludge board, rejected product blanking the storage box, qualified product storage bag lifting assembly, qualified product storage bag and qualification
Product blanking the storage box, the rejected product blanking the storage box and qualified product storage bag lifting assembly are arranged at the assembling of band foam
Inside machine board, the qualified product blanking the storage box is arranged on the upper table surface of band foam kludge board, and qualified product
The table top that the lower end of blanking the storage box may pass through band foam kludge board is located in band foam kludge board, described
The lower end of qualified product blanking the storage box is arranged in the surface of qualified product storage bag, the qualified product storage bag in qualified product
On storage bag lifting assembly, the band foam kludge board is equipped with rejected product relief hole, the rejected product blanking
The storage box is located at the underface of rejected product relief hole.
Further, the band foam kludge of above-mentioned fully automatic integral, the qualified product storage bag lifting assembly
Including lifting stepper motor, lifting and driving mould group, qualified product storage bag braced frame and lifting support base, the lifting support base
It is bolted on the bottom plate of band foam kludge board, the lifting stepper motor is fixed at lifting support base
On, the lifting and driving mould group setting is on lifting support base, and lifting and driving mould group is connect with lifting stepper motor, described
Qualified product storage bag braced frame is arranged in lifting and driving mould group, and the qualified product storage bag is arranged in qualified product storage bag branch
On support frame frame.
Above-mentioned technical proposal can be seen that the invention has the following beneficial effects: fully automatic integrals of the present invention
Band foam kludge, it is reasonable in design, be readily produced, it is easy to use, reduce the labor intensity of worker, will be simple
Pure manual work be changed to the working method of automated machine, full process automatization carries out, and reduces the production cost of enterprise.This
The working method of the invention efficient storage rack group, working principle is simple and easy, course of work high degree of automation, required
Manpower it is few, improve production efficiency, be suitble to industrial-scale application, have great popularization value.
Detailed description of the invention
Fig. 1 is the overall structure diagram one of the band foam kludge of fully automatic integral of the present invention；
Fig. 2 is the overall structure diagram two of the band foam kludge of fully automatic integral of the present invention；
Fig. 3 is the overall structure diagram three of the band foam kludge of fully automatic integral of the present invention；
Fig. 4 is the structural schematic diagram one of band loading assemblies of the present invention；
Fig. 5 is the structural schematic diagram two of band loading assemblies of the present invention；
Fig. 6 is the structural schematic diagram three of band loading assemblies of the present invention；
Fig. 7 is the structural schematic diagram of rejected product discharge assembly of the present invention；
Fig. 8 is the structural schematic diagram that foam of the present invention carries component and foam is pressed into component；
Fig. 9 is the structural schematic diagram that foam of the present invention carries component；
Figure 10 is the structural schematic diagram that foam of the present invention is pressed into component；
Figure 11 is the structural schematic diagram one of band material toggling mould group of the present invention；
Figure 12 is the structural schematic diagram two of band material toggling mould group of the present invention；
Figure 13 is the structural schematic diagram three of band material toggling mould group of the present invention；
Figure 14 is the structural schematic diagram four of band material toggling mould group of the present invention；
Figure 15 is the structural schematic diagram five of band material toggling mould group of the present invention；
Figure 16 is the structural schematic diagram one of foam feeding mold group of the present invention；
Figure 17 is the structural schematic diagram two of foam feeding mold group of the present invention；
Figure 18 is the structural schematic diagram one of band foam rewinding mould group of the present invention；
Figure 19 is the structural schematic diagram two of band foam rewinding mould group of the present invention.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " clockwise ", " inverse
The orientation or positional relationship of the instructions such as hour hands " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description originally
Invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific side
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two
It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be machine
Tool connection, is also possible to be electrically connected；It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
Embodiment
The band foam kludge of fully automatic integral as shown in Figs. 1-3, including band loading assemblies 1, foam are carried
Component 2, foam indentation component 3, band material toggling mould group 4, foam feeding mold group 5, band foam rewinding mould group 6, shield 7 and band
Foam kludge board 8, the shield 7 are located on band foam kludge board 8, and the band loading assemblies 1, foam are removed
Fortune component 2, foam indentation component 3, band material toggling mould group 4, foam feeding mold group 5 and the setting of band foam rewinding mould group 6 are being pricked
On band foam kludge board 8, the foam feeding mold group 5 is equipped with foam 20, is equipped with band in the band loading assemblies 1
10, the foam 20 is carried component 2 by foam and is transported on band loading assemblies 1, and foam indentation component 3 can be by foam
20 are pressed on band 10 at 1 process of band loading assemblies, and the band material toggling mould group 4 carries out band on band loading assemblies 1
10 transhipment, and product is transported in band foam rewinding mould group 6 by band material toggling mould group 4.
Band loading assemblies 1 as shown in figs. 4-7 include straight line feeder 101, straight line feeder mounting plate 102, product
Runner 103, backgauge cylinder 104 and rejected product discharge assembly 105, the straight line feeder 101 are mounted on straight line feeder peace
In loading board 102, and straight line feeder 101 is sent into end with the band of product runner 103 and is connect, and sets in the product runner 103
There are several band products 10, product runner 103 is arranged in far from straight line feeder 101 in the rejected product discharge assembly 105
The other end, the middle position of product runner 103 is arranged in the backgauge cylinder 104, and backgauge cylinder 104 is located at linear feeding
Between device 101 and rejected product discharge assembly 105, the product runner 103 is equipped with foam prepackage station 106 and foam indentation
Station 107, the foam prepackage station 106 and foam indentation station 107 are located at backgauge cylinder 104 and rejected product discharge assembly
Between 105.Product runner 103 is equipped with band feeding port 108 close to the upper surface of 101 one end of straight line feeder.Rejected product row
Expect component 105 include rejected product discharge cylinder 109, discharge cylinder supports frame 110 and qualified product product channels 111, it is described not
Qualified product discharge cylinder 109 is arranged in discharge cylinder supports frame 110, and the qualified product product channels 111 are arranged unqualified
The piston rod extension end of product discharge cylinder 109, the stretching of rejected product discharge cylinder 109 can make qualified product product channels 111
It is connected to product runner 103.The upper surface of discharge cylinder supports frame 110 is equipped with discharge cylinder sliding rail 112, and the discharge cylinder is sliding
Rail 112 is equipped with discharge cylinder sliding block 113, and the qualified product product channels 111 are arranged on discharge cylinder sliding block 113.Backgauge
The piston rod extension end of cylinder 104 is connected with band gear fork 114, and the band gear fork 114 protrudes into product runner 103.Product
Band detection fiber 115 is equipped on runner 103 at 104 face position of backgauge cylinder.Foam is pressed into station on product runner 103
Foam detection fiber 116 is equipped at 107 positions.Product runner 103 is equipped with band guide plate 117.The upper end of product runner 103
The first opening 118 and the second opening 119 are respectively equipped at foam prepackage station 106 and foam indentation 107 position of station on face.It produces
Band transfer passage 120 is equipped in product runner 103.
As seen in figs. 8-10 include that band loading assemblies 1, foam carry component 2 and foam and be pressed into component 3, the foam
It carries component 2 and foam indentation component 3 is arranged along the direction of transfer of band loading assemblies 1, and foam carries component 2 and is located at bubble
Cotton is pressed into component 3 close to the side of 1 feeding port of band loading assemblies；Wherein, it includes that foam level is removed that the foam, which carries component 2,
201, one groups of suction nozzles 202 of transport line mould group, foam carry linear mould group 203 up and down and foam carries modular support seat 204, described
Foam level is carried linear mould group 201 and is erected on foam carrying modular support seat 204, and the foam carries linear mould group up and down
203 settings are carried in linear mould group 201 in foam level, and the linear mould group 201 of foam level carrying can drive foam or more
It carries linear mould group 203 and is moved to 1 top of band loading assemblies, one group of suction nozzle 202, which is arranged above and below foam, to be carried linearly
In mould group 203, and foam carries linear mould group 203 up and down and one group of suction nozzle 202 can be driven to move up and down.Foam is pressed into component 3
Upper and lower air cylinders 207 are pressed into including foam indentation modular support seat 205, foam pressure head 206 and foam, the foam is pressed into gas up and down
The setting of cylinder 207 is on foam indentation modular support seat 205, and foam indentation upper and lower air cylinders 207 are located on band loading assemblies 1
The piston rod extension end of foam indentation upper and lower air cylinders 207 is arranged in side, the foam pressure head 206.Foam level carries linear mould
Group 201 includes linear module fixing base 208, absorption left and right servo carries motor 209, foam is carried screw rod 210, foam or so and removed
Sliding block 211 and pinboard 212 are transported, the linear module fixing base 208 is fixed at foam and carries the upper of modular support seat 204
End, the absorption left and right servo carries motor 209 and foam is carried screw rod 210 and is arranged on linear module fixing base 208,
And foam carries screw rod 210 and band loading assemblies 1 in 90 ° of settings, and the absorption left and right servo carries motor 209 and foam
It carries screw rod 210 to connect, described foam or so is carried sliding block 211 and is set on foam carrying screw rod 210, the pinboard 212
Setting is carried on sliding block 211 in foam or so, and the foam indentation upper and lower air cylinders 207 are fixed on pinboard 212.Linearly
Module fixing base 208 and band loading assemblies 1 are in 90 ° of settings, and one end of linear module fixing base 208 is located at band feeding
1 top of component.Linear module fixing base 208 is equipped with foam or so and carries sliding block auxiliary sliding rail 213, and described foam or so is carried
Sliding block 211 and foam or so carry sliding block auxiliary sliding rail 213 and are slidably connected.Pinboard 212 is equipped with vertical shift sliding rail, described
Vertical shift sliding rail is equipped with vertical shift slide plate 214, and the vertical shift slide plate 214 is equipped with gas nozzle mounting base 215, described
One group of suction nozzle 202 is arranged in gas nozzle mounting base 215.The nozzle head direction of one group of suction nozzle 202 is straight down.
Band material toggling mould group 4 as shown in figs. 11 and 15 includes that material toggling moves left and right component 301, material toggling is moved forward and backward component
302, one group of material toggling clamping jaw cylinder 303, rotary step motor 304 and blowing clamping jaw cylinder 305, the material toggling are moved forward and backward component
302 settings move left and right on component 301 in material toggling, and the setting of one group of material toggling clamping jaw cylinder 303 is moved forward and backward component in material toggling
On 302, the rotary step motor 304 is arranged in material toggling and is moved forward and backward component 302 along the end in material toggling direction, the blowing folder
Pawl cylinder 305 is connect with the shaft of rotary step motor 304, and rotary step motor 304 can drive blowing clamping jaw cylinder 305
Carry out 90 ° of rotations.The lower end that material toggling moves left and right component 301 is equipped with material toggling support base 306.Material toggling moves left and right component 301
Including material toggling or so servo motor 307, material toggling or so servo motor support base 308, material toggling screw rod 309 and material toggling or so sliding block
310, described material toggling or so servo motor support base 308 is fixed on the upper surface of material toggling support base 306, and the material toggling is left
Right servo motor 307 is fixed on material toggling or so servo motor support base 308, and the material toggling screw rod 309 is erected at material toggling
On left and right servo motor support base 308, and the shaft of material toggling screw rod 309 and material toggling or so servo motor 307 connects, and described group
Material left and right sliding block 310 is set on material toggling screw rod 309.Material toggling or so servo motor support base 308 is equipped with material toggling directive slide track
311, the axially symmetric two sides that material toggling screw rod 309 is set of material toggling directive slide track 311, described material toggling or so sliding block 310
It is slidably connected with material toggling directive slide track 311.It includes material toggling front and rear cylinders 312, material toggling connecting plate one that material toggling, which is moved forward and backward component 302,
313 and clamping jaw cylinder mounting plate 314, the material toggling connecting plate 1 be fixed on material toggling or so sliding block 310, the folder
Pawl cylinder mounting plate 314 is fixed on material toggling connecting plate 1, and gas before and after clamping jaw cylinder mounting plate 314 and material toggling
The piston rod extension end of cylinder 312 connects, one group of material toggling clamping jaw cylinder 303, rotary step motor 304 and blowing clamping jaw cylinder
305 are fixed on the upper surface of clamping jaw cylinder mounting plate 314.Material toggling connecting plate 1 is equipped with one group of front and back guiding and slides
Rail 315, the front and back directive slide track 315 are equipped with sliding block 316 before and after material toggling, and the setting of clamping jaw cylinder mounting plate 314 is being dialled
On the sliding block 316 of material front and back.The piston rod of material toggling front and rear cylinders 312 stretches out direction and the axis direction of material toggling screw rod 309 is set in 90 °
It sets.One group of material toggling clamping jaw cylinder 303 is set gradually along the length direction of clamping jaw cylinder mounting plate 314, one group of material toggling clamping jaw
The clamping jaw of cylinder 303 and blowing clamping jaw cylinder 305 can be on same straight line, and the rotary step motor 304 is arranged in clamping jaw
Cylinder mounting plate 314 is along the end of direction of transfer.The shaft axis of rotary step motor 304 is along clamping jaw cylinder mounting plate 314
Length direction setting, and the shaft of rotary step motor 304 stretches out clamping jaw cylinder mounting plate 314.One group of material toggling clamping jaw cylinder
303 number is 3.
Foam feeding mold group 5 as shown in figs. 16-17 include foam blowing chuck assembly 401, foam delivery platform 402,
Foam splicing component 403, cover plate assembly 404, splicing modular support seat 405 and foam counterdie separation assembly 406, the foam connects
Expect that component 403 is arranged on splicing modular support seat 405, the cover plate assembly 404 is arranged on foam splicing component 403, institute
It states foam delivery platform 402 to be located between foam blowing chuck assembly 401 and foam splicing component 403, the foam blowing card
Disk component 401 is equipped with foam 20, and the foam counterdie separation assembly 406 is arranged on foam delivery platform 402, and foam
The counterdie of foam 20 can be separated and be wound by counterdie separation assembly 406.Foam blowing chuck assembly 401 includes foam blowing torque
Motor 407, foam chuck body 408 and chuck support seat 409, the foam blowing torque-motor 407 and foam chuck body
408 are arranged on chuck support seat 409, and the foam blowing torque-motor 407 and foam chuck body 408 connect, and
Foam blowing torque-motor 407 can drive foam chuck body 408 to rotate.On the two sides of 402 upper end of foam delivery platform
Equipped with foam compression bar support plate 410, the foam compression bar support plate 410 is equipped with foam compression bar 411, the foam compression bar 411
It is arranged in foam compression bar support plate 410 by bearing, and foam compression bar 411 is cylindrical bar, the foam compression bar 411 is close
One end of foam blowing chuck assembly 401 is arranged, and the foam 20 can be fitted on the outer wall of foam compression bar 411.Foam conveying
The two sides of 402 upper end of platform are equipped with foam limit plate 412, and the foam 20 on the foam delivery platform 402 is located at foam
Between limit plate 412.Foam delivery platform 402 is equipped with foam platen support seat 413 close to one end of foam splicing component 403,
The foam platen support seat 413 is equipped with foam pressing plate 414, and the foam pressing plate 414 is located at 402 upper end of foam delivery platform
The top in face, the foam 20 can pass through between 402 upper surface of foam pressing plate 414 and foam delivery platform.Foam counterdie point
It include foam rewinding torque-motor 415, foam counterdie material receiving roller 416, feeding servo motor 417, driven roller 418 from component 406
With one group of guiding pinch roll 419, the foam rewinding torque-motor 415 is arranged in foam delivery platform 402 close to foam blowing
One end of chuck assembly 401, and foam rewinding torque-motor 415 is connect with foam counterdie material receiving roller 416, the feeding servo
Foam delivery platform 402 is arranged in close to one end of foam splicing component 403 in motor 417, and feeding servo motor 417 and drives
Dynamic roller 418 connects, and foam delivery platform 402 is arranged in close to the one of foam splicing component 403 in one group of guiding pinch roll 419
End, and one group of guiding pinch roll 419 is located at 418 top of driven roller, and one group of guide clip is passed through in counterdie one end of the foam 20
Tight roller 419 and driven roller 418 are wrapped on foam counterdie material receiving roller 416.One group of guiding pinch roll 419 is set in round-trip shape of turning back
It sets.Foam counterdie separation assembly 406 further includes auxiliary pressing roller 420, and the auxiliary pressing roller 420 is opposite with driven roller 418 to be set
It sets, the counterdie of the foam 20 is pressed between auxiliary pressing roller 420 and driven roller 418.Foam splicing component 403 includes foam
The upper end of splicing modular support seat 405 is arranged in receiving cylinder 421 and foam splicing push plate 422, the foam receiving cylinder 421
On face, the foam splicing push plate 422 is connect with the piston rod of foam receiving cylinder 421, the splicing modular support seat 405
Upper surface is equipped with foam splicing sliding rail 424, and the foam splicing sliding rail 424 is equipped with foam splicing sliding block 425, and the foam connects
Material push plate 422 is fixed on foam splicing sliding block 425, and the foam splicing push plate 422 is equipped with one group of foam placing groove
426, the foam 20 can be placed in one group of foam placing groove 426, and the cover plate assembly 404 is arranged in foam splicing push plate 422
On.Cover plate assembly 404 includes cover board cylinder 427 and foam cover board 428, the piston rod and foam cover board of the cover board cylinder 427
The upper surface of 428 connections, the foam splicing push plate 422 is equipped with push plate sliding rail 429, and the foam cover board 428 passes through sliding block
It is slidably connected with push plate sliding rail 429, the foam cover board 428 can be located at one group of foam placing groove, 426 top.
Band foam rewinding mould group 6 as depicted in figs. 18-19 includes band foam kludge board 8, rejected product blanking
The storage box 501, qualified product storage bag lifting assembly 502, qualified product storage bag 503 and qualified product blanking the storage box 504, it is described not
Qualified product blanking the storage box 501 and qualified product storage bag lifting assembly 502 are arranged inside band foam kludge board 8,
The qualified product blanking the storage box 504 is arranged on the upper table surface of band foam kludge board 8, and qualified product blanking stores
The table top that the lower end of box 504 may pass through band foam kludge board 8 is located in band foam kludge board 8, the conjunction
The lower end of lattice product blanking the storage box 504 is arranged in the surface of qualified product storage bag 503, the qualified product storage bag 503
On qualified product storage bag lifting assembly 502, the band foam kludge board 8 is equipped with rejected product relief hole 505, institute
State the underface that rejected product blanking the storage box 501 is located at rejected product relief hole 505.Qualified product storage bag lifting assembly 502
Including lifting stepper motor 506, lifting and driving mould group 507, qualified product storage bag braced frame 508 and lifting support base 509, institute
It states lifting support base 509 to be bolted on the bottom plate of band foam kludge board 8, the lifting stepper motor 506
It is fixed on lifting support base 509, the setting of lifting and driving mould group 507 goes up and down biography on lifting support base 509
Dynamic model group 507 is connect with lifting stepper motor 506, and the qualified product storage bag braced frame 508 is arranged in lifting and driving mould group
On 507, the qualified product storage bag 503 is arranged in qualified product storage bag braced frame 508.Lifting and driving mould group 507 includes
Go up and down driving wheel 510, lifting driven wheel 511, lifting timing belt pulley 512 and lifting slider 513, the lifting driving wheel 510
It is arranged on lifting support base 509 with lifting driven wheel 511 by bearing and shaft, the lifting timing belt pulley 512 is arranged
On lifting driving wheel 510 and lifting driven wheel 511, the shaft and lifting driving wheel 510 of the lifting stepper motor 506 connect
Connect, the lifting slider 513 is fixed on lifting timing belt pulley 512, the qualified product storage bag braced frame 508 with
Lifting slider 513 connects.Go up and down support base 509 be equipped with one group of lifting directive slide track 514, described lifting directive slide track 514
In the two sides of lifting timing belt pulley 512, and go up and down directive slide track 514 and be arranged along the vertical direction, the lifting slider 513 with
Lifting directive slide track 514 is slidably connected.Qualified product storage bag braced frame 508 includes lower lifting bearing plate 515 and upper fixed branch
Fagging 516, fixed support plate 516 are fixed at the upper end of lifting support base 509, and qualified product storage bag
For clamping on upper fixed support plate 516, the lower lifting bearing plate 515 is fixed at lifting slider at 503 upper end opening
On 513, and the lower end of qualified product storage bag 503 is placed on lower lifting bearing plate 515.The section of lower lifting bearing plate 515
For L-type.The lower end of qualified product blanking the storage box 504 is equipped with rewinding hang plate 517 and rewinding cover board 518, the rewinding inclination
The lower end of qualified product blanking the storage box 504 is arranged in plate 517, and the rewinding cover board 518 is located at qualified product blanking the storage box
The opening of 504 lower ends, the rewinding hang plate 517 and 518 Formation cross-section of rewinding cover board are the structure of V-type, the rewinding
Cover board 518 is located at the surface for being located at 503 upper end of qualified product storage bag opening at the drain hole of qualified product blanking the storage box 504.
The lower end surface of 8 table top of band foam kludge board is equipped with blanking the storage box and is opened and closed cylinder 519, the blanking the storage box opening and closing
The piston rod of cylinder 519 is connect with rewinding cover board 518, and the rewinding cover board 518 can be opened and closed cylinder 519 by blanking the storage box and beat
On or off closes qualified product blanking the storage box 504.Band foam kludge board 8 is equipped with first through hole 521, the qualified product
The lower end that rewinding hang plate 517 and rewinding cover board 518 are arranged in blanking the storage box 504 is located at band across first through hole 521
The lower section of 8 table top of foam kludge board.The lower end surface of 8 table top of band foam kludge board is equipped with rejected product stock guide
520, the rejected product stock guide 520 is obliquely installed, and the lower end of rejected product stock guide 520 is fallen in rejected product
Expect the surface of the storage box 501.
The working principle of the band foam kludge of fully automatic integral of the invention are as follows: 1) band feeding: manually pricking
Band 10 is put into one by one at band feeding port 108, and straight line feeder 101 shakes, and drives band 10 in product runner 103 to next
Process is mobile；2) foam feeding: feeding servo motor 417 drives driven roller 418 to rotate, and the counterdie of foam 20 and foam 20 are divided
It leaves, foam rewinding torque-motor 415 starts, and the counterdie of foam 20 is wrapped on foam counterdie material receiving roller 416, foam splicing gas
Cylinder 421 stretches out, and pushes foam splicing push plate 422 close to foam delivery platform 402, and foam enters in one group of foam placing groove 426,
Cover board cylinder 427 stretches out, and foam cover board 428 is located at one group of foam placing groove, 426 top, completes foam transhipment；3) foam
Carry: foam level carries linear mould group 201 and is moved to one group of foam placing groove, 426 top, and foam carries linear mould group up and down
203 declines, one group of suction nozzle 202 adsorb foam 20, and foam is carried linear mould group 203 up and down and risen, and foam level is carried linear
Mould group 201 starts, and foam 20 is carried to one end of product runner 103；4) band backgauge: foam pre-installs the installation bubble of station 106
When cotton 20, band detection fiber 115, which detects, band 10 at backgauge cylinder 104, and backgauge cylinder 104 is stretched out, and band gear fork 114 is stretched
Enter in product runner 103, band 10 is prevented to continue to pre-install the movement of station 106 to foam；5) foam is pre-installed: one group of suction nozzle 202 will
Foam 20 is transported to foam prepackage station 106, passes through product runner 103 and straight line feeder in the station 106 of foam prepackage at this time
101 have had a band 10 here, and foam 20 is placed on foam prepackage station 106 by one in one group of suction nozzle 202
Band 10 on；6) band material toggling: material toggling clamping jaw cylinder 303 clamps the bundle that foam 20 has been pre-installed at foam prepackage station 106
Band 10, material toggling move left and right the starting of component 301, pre-install foam by material toggling clamping jaw cylinder 303 and have pre-installed foam at station 106
20 band 10 is moved to foam indentation station 107；7) foam detects: foam detection fiber 116 detects foam and is pressed into station 107
Whether the band 10 at place has foam 20；There is foam 20 to carry out foam indentation；8) foam is pressed into: foam indentation upper and lower air cylinders 207 open
It is dynamic, it extends downwardly so that foam 20 is pressed on the head of narrowband 10 by foam pressure head 206；9) band material toggling again: material toggling clamping jaw
Cylinder 303 clamps the band 10 at foam indentation station 107, and material toggling moves left and right the starting of component 301, passes through material toggling clamping jaw gas
The band 10 that foam is pressed at station 107 is moved at rejected product discharge assembly 105 by cylinder 303, when foam detection fiber 116
When having foam 10 on detection band 10, rejected product discharge cylinder 109 stretches out, so that qualified product product channels 111 and product stream
Road 103 is connected, and material toggling clamping jaw cylinder 303 dials to band 10 in qualified product product channels 111, when foam detection fiber
When not having foam 20 on 116 detection bands 10, rejected product discharge cylinder 109 is withdrawn, so that qualified product product channels 111 and production
Product runner 103 is staggered, and exposes rejected product relief hole 505, and rejected product is fallen into unqualified by rejected product relief hole 505
In product blanking the storage box 501；10) for qualified product, rotary step motor 304 drives blowing clamping jaw cylinder 305 to level
Position, blowing clamping jaw cylinder 305 clamp qualified band 10, and rotary step motor 304 drives blowing clamping jaw cylinder 305 to rotate
9 °, so that band 10 is horizontal positioned；11) blowing clamping jaw cylinder 305 discharges, and qualified narrowband falls into qualified product blanking the storage box
In 504, when 10 quantity of band in qualified product blanking the storage box 504 reaches certain amount, blanking the storage box is opened and closed cylinder 519
Starting, rewinding cover board 518 is opened, qualified band 10 is fallen into qualified product storage bag 503.
During above-mentioned qualified product rewinding, qualified product storage bag 503 moves up lower lifting by lifting and driving mould group 507 and accepts
Plate 515 is held above the band quantity arrival in qualified product storage bag 503 so that qualified product storage bag 503 is in contraction state
When mouth, lifting and driving mould group 507 starts, so that lower lifting bearing plate 515 moves down, qualified product storage bag 503 is driven downwards, by
It is fixed at the upper end opening of qualified product storage bag 503 on upper fixed support plate 516, therefore, qualified product storage bag 503 is opened up
It opens, can continue to constantly store qualified band 10 in qualified product storage bag 503.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as of the invention
Protection scope.
Claims (10)
1. a kind of band foam kludge of fully automatic integral, it is characterised in that: removed including band loading assemblies (1), foam
Transport component (2), foam is pressed into component (3), band material toggling mould group (4), foam feeding mold group (5), band foam rewinding mould group
(6), shield (7) and band foam kludge board (8), the shield (7) are located on band foam kludge board (8),
The band loading assemblies (1), foam carry component (2), foam is pressed into component (3), band material toggling mould group (4), foam feeding
Mould group (5) and band foam rewinding mould group (6) are arranged on band foam kludge board (8), the foam feeding mold group (5)
It is equipped with foam (20), is equipped with band (10) in the band loading assemblies (1), the foam (20) carries component by foam
(2) it is transported on band loading assemblies (1), and foam indentation component (3) can be by foam (20) in band loading assemblies (1) work
It being pressed at sequence on band (10), the band material toggling mould group (4) carries out the transhipment of band (10) on band loading assemblies (1), and
And band material toggling mould group (4) product has been transported in band foam rewinding mould group (6).
2. the band foam kludge of fully automatic integral according to claim 1, it is characterised in that: the band feeding
Component (1) includes straight line feeder (101), straight line feeder mounting plate (102), product runner (103), backgauge cylinder (104)
With rejected product discharge assembly (105), the straight line feeder (101) is mounted on straight line feeder mounting plate (102), and
Straight line feeder (101) is sent into end with the band of product runner (103) and is connect, and several bundles are equipped in the product runner (103)
Band product (10), rejected product discharge assembly (105) setting is in product runner (103) far from straight line feeder (101)
The other end, backgauge cylinder (104) setting is in the middle position of product runner (103), and backgauge cylinder (104) is located at directly
Between line feed appliance (101) and rejected product discharge assembly (105), the product runner (103) is equipped with foam and pre-installs station
(106) and foam indentation station (107), foam prepackage station (106) and foam indentation station (107) are located at backgauge cylinder
(104) between rejected product discharge assembly (105).
3. the band foam kludge of fully automatic integral according to claim 2, it is characterised in that: the rejected product
Discharge assembly (105) includes rejected product discharge cylinder (109), discharge cylinder supports frame (110) and qualified product product channels
(111), the rejected product discharge cylinder (109) is arranged on discharge cylinder supports frame (110), the qualified product product channels
(111) setting is stretched out in the piston rod extension end of rejected product discharge cylinder (109), the rejected product discharge cylinder (109)
Qualified product product channels (111) can be made to be connected to product runner (103).
4. the band foam kludge of fully automatic integral according to claim 1, it is characterised in that: the foam is carried
Component (2) includes that foam level carries linear mould group (201), one group of suction nozzle (202), foam carry linear mould group (203) up and down
Modular support seat (204) are carried with foam, the foam level carries linear mould group (201) and is erected at foam carrying modular support
On seat (204), the foam is carried linear mould group (203) setting up and down and is carried on linear mould group (201) in foam level, and
The linear mould group (201) of foam level carrying can drive foam, and carrying linear mould group (203) is moved to band loading assemblies (1) up and down
Top, one group of suction nozzle (202) setting is carried above and below foam on linear mould group (203), and foam is carried linearly up and down
Mould group (203) can drive one group of suction nozzle (202) to move up and down.
5. the band foam kludge of fully automatic integral according to claim 1, it is characterised in that: the foam indentation
Component (3) includes that foam indentation modular support seat (205), foam pressure head (206) and foam are pressed into upper and lower air cylinders (207), described
Foam is pressed into upper and lower air cylinders (207) setting in foam indentation modular support seat (205), and foam is pressed into upper and lower air cylinders
(207) it is located above band loading assemblies (1), work of foam pressure head (206) setting in foam indentation upper and lower air cylinders (207)
Stopper rod extension end.
6. the band foam kludge of fully automatic integral according to claim 1, it is characterised in that: the band material toggling
Mould group (4) include material toggling move left and right component (301), material toggling be moved forward and backward component (302), one group of material toggling clamping jaw cylinder (303),
Rotary step motor (304) and blowing clamping jaw cylinder (305), the material toggling are moved forward and backward component (302) and are arranged in material toggling or so
On moving assembly (301), one group of material toggling clamping jaw cylinder (303) setting is moved forward and backward on component (302) in material toggling, the rotation
Turn stepper motor (304) setting and is moved forward and backward component (302) along the end in material toggling direction, the blowing clamping jaw cylinder in material toggling
(305) it is connect with the shaft of rotary step motor (304), and rotary step motor (304) can drive blowing clamping jaw cylinder
(305) 90 ° of rotations are carried out.
7. the band foam kludge of fully automatic integral according to claim 1, it is characterised in that: the foam feeding
Mould group (5) includes foam blowing chuck assembly (401), foam delivery platform (402), foam splicing component (403), cover plate assembly
(404), splicing modular support seat (405) and foam counterdie separation assembly (406), foam splicing component (403) setting exist
On splicing modular support seat (405), the cover plate assembly (404) is arranged on foam splicing component (403), the foam conveying
Platform (402) is located between foam blowing chuck assembly (401) and foam splicing component (403), the foam blowing chuck group
Part (401) is equipped with foam (20), and the foam counterdie separation assembly (406) is arranged on foam delivery platform (402), and
The counterdie of foam (20) can be separated and be wound by foam counterdie separation assembly (406).
8. the band foam kludge of fully automatic integral according to claim 7, it is characterised in that: the foam counterdie
Separation assembly (406) include foam rewinding torque-motor (415), foam counterdie material receiving roller (416), feeding servo motor (417),
Driven roller (418) and one group of guiding pinch roll (419), the foam rewinding torque-motor (415) are arranged in foam delivery platform
(402) one end of close foam blowing chuck assembly (401), and foam rewinding torque-motor (415) and the rewinding of foam counterdie
Roller (416) connection, feeding servo motor (417) setting is in foam delivery platform (402) close to foam splicing component (403)
One end, and feeding servo motor (417) is connect with driven roller (418), and one group of guiding pinch roll (419) setting is being steeped
Cotton delivery platform (402) is close to one end of foam splicing component (403), and one group of guiding pinch roll (419) is located at driven roller
(418) counterdie one end of top, the foam (20) is wrapped in bubble by one group of guiding pinch roll (419) and driven roller (418)
On cotton counterdie material receiving roller (416).
9. the band foam kludge of fully automatic integral according to claim 1, it is characterised in that: the band foam
Rewinding mould group (6) includes band foam kludge board (8), rejected product blanking the storage box (501), the lifting of qualified product storage bag
Component (502), qualified product storage bag (503) and qualified product blanking the storage box (504), the rejected product blanking the storage box
(501) and qualified product storage bag lifting assembly (502) is arranged at band foam kludge board (8) inside, the qualified product
Blanking the storage box (504) is arranged on the upper table surface of band foam kludge board (8), and qualified product blanking the storage box
(504) table top that lower end may pass through band foam kludge board (8) is located in band foam kludge board (8), institute
The lower end of qualified product blanking the storage box (504) is stated in the surface of qualified product storage bag (503), the qualified product storage bag
(503) it is arranged on qualified product storage bag lifting assembly (502), the band foam kludge board (8) is equipped with unqualified
Product relief hole (505), the rejected product blanking the storage box (501) are located at the underface of rejected product relief hole (505).
10. the band foam kludge of fully automatic integral according to claim 9, it is characterised in that: the qualified product
Storage bag lifting assembly (502) includes lifting stepper motor (506), lifting and driving mould group (507), qualified product storage bag support frame
Frame (508) and lifting support base (509), the lifting support base (509) are bolted on band foam kludge board
(8) on bottom plate, the lifting stepper motor (506) is fixed in lifting support base (509), the lifting and driving mould group
(507) setting is in lifting support base (509), and lifting and driving mould group (507) is connect with lifting stepper motor (506), institute
It states qualified product storage bag braced frame (508) to be arranged in lifting and driving mould group (507), the qualified product storage bag (503) sets
It sets in qualified product storage bag braced frame (508).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910672811.9A CN110340842A (en) | 2019-07-24 | 2019-07-24 | A kind of band foam kludge of fully automatic integral |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910672811.9A CN110340842A (en) | 2019-07-24 | 2019-07-24 | A kind of band foam kludge of fully automatic integral |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110340842A true CN110340842A (en) | 2019-10-18 |
Family
ID=68180053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910672811.9A Withdrawn CN110340842A (en) | 2019-07-24 | 2019-07-24 | A kind of band foam kludge of fully automatic integral |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110340842A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117550145A (en) * | 2024-01-11 | 2024-02-13 | 太仓戴尔塔医疗科技有限公司 | Ribbon machine loading attachment and ribbon machine |
-
2019
- 2019-07-24 CN CN201910672811.9A patent/CN110340842A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117550145A (en) * | 2024-01-11 | 2024-02-13 | 太仓戴尔塔医疗科技有限公司 | Ribbon machine loading attachment and ribbon machine |
| CN117550145B (en) * | 2024-01-11 | 2024-03-19 | 太仓戴尔塔医疗科技有限公司 | Ribbon machine loading attachment and ribbon machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20191018 |