A kind of automotive air-conditioning condenser header punching processing device
Technical field
The present invention relates to vehicle accessory processing technique fields, more particularly to a kind of automotive air-conditioning condenser header punching
Processing unit (plant).
Background technique
After the high-temperature gas refrigerant of the compressor discharge of air conditioning for automobiles enters condenser, in order to improve heat dissipation effect and reduction
The pipe of pipeline hinders, and can be designed to that Multi-channel shunting carries out cooling heat, and each shunting refrigerant can finally enter in header, header
Main function is the high-temperature gas refrigerant collected in condenser and is transmitted;Header and condenser pass through the side of welding mostly
Formula is connected, and header needs to carry out striking out multiple circular grooves on tubing in production, so as to the pipeline installation on condenser
In header.During use, header cannot be firm for existing automotive air-conditioning condenser header punching processing device
It is fixed, so that shaking can be generated when header punching, causes practical punching position and original punching position inconsistent, influence punching
Precision.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of automotive air-conditioning condenser header punching processing device, with
Solve in the prior art header cannot firm fixation so that shaking can be generated when header punching lead to practical punching position
It is inconsistent with original punching position, the technical issues of influencing punching precision.
In order to solve the above technical problems, the present invention is the following technical schemes are provided: a kind of punching of automotive air-conditioning condenser header
Hole processing device, including portal frame, movable plate, pipe fitting rack, lifting assembly, punching assembly, two sliding rails, two the first folders
Tight component and two the second clamping components, two sliding rails are symmetrical set on the inner sidewall of the portal frame, the shifting
Movable plate is in be horizontally set on two sliding rails, and the both ends of the movable plate are slidably matched with two sliding rails, institute
It states pipe fitting rack to be mounted at the top center of the movable plate, two first clamping components are symmetrical set described
The two sides of pipe fitting rack, two second clamping components are symmetrical set the side in two first clamping components,
The lifting assembly is mounted on the portal frame, and the bottom end of the lifting assembly is fixedly connected with the movable plate, institute
The interior top that punching assembly is mounted on the portal frame is stated, and the punching assembly is located at the top of the pipe fitting rack.
Further, each first clamping component includes the first driving motor, gear, two guide rails, two cunnings
Movable plate, two rack gears and two camber clamping plates, first driving motor are in the bottom end for being vertically arranged in the movable plate, and
And the output shaft of first driving motor extends to the top of the movable plate, the gear and first driving motor
Output shaft is fixedly connected, and two guide rails are symmetrical set in the two sides of the gear, and two sliding panels are installed respectively
On two guide rails, and two sliding panels are slidably matched with two guide rails respectively, two rack gears point
It is not mounted on the side wall of two sliding panels, and two rack gears are engaged with the gear, two cambers
Clamping plate is separately mounted on the side wall of two sliding panels, and two camber clamping plates are oppositely arranged.
Further, each second clamping component includes carrier, clamping cylinder and conflict plate, the carrier
It is mounted on the movable plate, the clamping cylinder is in be horizontally set on the carrier, the conflict plate and the clamping
The output end of cylinder is fixedly connected.
Further, the lifting assembly include the first rotation axis, the second driving motor, driving wheel, driven wheel, belt,
Second rotation axis, third driving motor, two fixing seats, two bearing seats and two lifters, two fixing seats are in pair
Claiming the outer top that the portal frame is set, first rotation axis can be rotatably installed in two fixing seats, and
One end of first rotation axis extends to the outside of one of them fixing seat, and second driving motor is in horizontally disposed
On the lateral wall of the portal frame, the driving wheel is fixedly connected with the output shaft of second driving motor, described driven
It takes turns the one end extended to outside one of them described fixing seat with first rotation axis to be fixedly connected, the belt is set in institute
State the outside of driving wheel and the driven wheel, two bearing seats are symmetrical set on the interior top of the portal frame, described
Second rotation axis can be rotatably installed on two bearing seats, and the third driving motor is in be horizontally set on described gantry
On the lateral wall of frame, and the output shaft of the third driving motor extends to and the fixed company in one end of second rotation axis
It connects, two lifters are symmetrical set in first rotation axis and second rotation axis, and two liters
The bottom end of drop part is fixedly connected with movable plate.
Further, each lifters include the first sprocket wheel, the second sprocket wheel and chain, first sprocket wheel and institute
It states the first rotation axis to be fixedly connected, second sprocket wheel is fixedly connected with second rotation axis, the bottom end of the chain and institute
It states movable plate to be fixedly connected, the top of the chain sequentially passes through after first sprocket wheel and second sprocket wheel with described second
Sprocket wheel is fixedly connected, and the chain and first sprocket wheel and second sprocket engagement.
Further, the top of the portal frame is equipped with the rectangular channel passed through for chain.
Further, the punching assembly includes rotating bar, the 4th driving motor, movable block, punching head and two installations
Seat, two mounting bases are symmetrical set on the inner sidewall of the portal frame, and the rotating bar can be rotatably installed in two
In a mounting base, the 4th driving motor is in being horizontally set on the lateral wall of the portal frame, and the described 4th
The output shaft of driving motor is fixedly connected with one end of the rotating bar, and the movable block is set in the rotating bar, described
Punching head is fixedly connected with the movable block, and the rotating bar is equipped with external screw thread, is equipped with and the outer spiral shell in the movable block
The mutually matched internal screw thread of line.
Compared with the prior art, the invention has the beneficial effects that:
First, the header to punching is by being manually placed on pipe fitting rack by the present invention, latter two right first clamping component
The side wall for the header that punching is treated in work is clamped limit, and two the second clamping components treat the both ends of the header of punching
Be clamped limit, prevent header cannot firm fixation, avoid that shaking can be generated when header punching, not will lead to practical punching
Hole site and original punching position are inconsistent, will not influence punching precision, and and then lifting assembly work drives movable plate upward
Mobile, movable plate, which moves up, to be driven the header to punching to synchronize to move up, when the header to punching is moved to and is rushed
When aperture member contradicts, the header that punching is treated in punching assembly work is punched out operation, avoids punching assembly and to punching
Header between distance it is too long, ensure that punching assembly and to Dock With Precision Position between the header of punching, improve punching essence
Degree.
Second, the present invention drives the gear being fixedly connected with its output shaft to rotate by the work of the first driving motor, due to
Gear is engaged with two rack gears, so gear rotation drives two rack gear relative movements, two rack gear relative movements drive two
Sliding panel relatively moves on two guide rails, and two camber clamping plates being mounted on two sliding panels also relatively move, and two
Camber clamping plate is relatively moved to contradict with the side wall of the header to punching and be clamped, and has reached the side for treating the header of punching
Wall is clamped the purpose of limit, avoids that shaking can be generated when header punching, and clamping cylinder work drives solid with its output end
Surely the conflict plate connected is mobile, and conflict plate, which is moved to, carries out conflict clamping with the end of the header to punching, has reached and has treated
The both ends of the header of punching are clamped the purpose of limit, avoid that rotation can be generated when header punching, not will lead to reality
Punching position and original punching position are inconsistent, will not influence punching precision.
Third, the present invention drives the driving wheel being fixedly connected with its output shaft to rotate by the work of the second driving motor, by
It is set in the outside of driving wheel and driven wheel in belt, so driving wheel rotation drives belt and driven wheel to rotate synchronously, and it is driven
Wheel rotation drives the rotation of the first rotation axis, and the work of third driving motor drives while the work of the second driving motor exports with it
The second rotation axis rotation that axis is fixedly connected, the rotation of the first rotation axis drive the first sprocket wheel being firmly connected with it to rotate, and second
Rotation axis rotation drives the second sprocket wheel rotation being firmly connected with it, and the first sprocket wheel and the rotation of the second sprocket wheel drive chain to pull and move
Movable plate moves up, while the second sprocket wheel winds chain, prevents chain from winding, and has reached driving movable plate and has moved up
Purpose, the header for facilitating punching assembly to treat punching is punched out operation.
Fourth, the present invention drives the rotating bar being fixedly connected with its output shaft to rotate by the work of the 4th driving motor, by
In in movable block be equipped with the mutually matched internal screw thread of external screw thread in rotating bar, so rotating bar rotation drive movable block rotating
It is moved on bar, when movable block is moved to the position for needing punching, lifting assembly drives the header to punching synchronous to moving up
Dynamic, when the header when punching, which is moved to, to be contradicted with punching head, the header that punching is treated in punching head work is punched out work
Industry avoids punching assembly and too long to distance between the header of punching, ensure that punching assembly and the header to punching
Between Dock With Precision Position, improve punching precision.
Detailed description of the invention
Fig. 1 is schematic perspective view one of the invention;
Fig. 2 is schematic perspective view two of the invention;
Fig. 3 is schematic perspective view three of the invention;
Fig. 4 is the enlarged drawing in Fig. 3 at A;
Fig. 5 is the schematic perspective view of lifting assembly of the invention;
Fig. 6 is the three-dimensional cutaway view of lifters of the invention.
Figure label are as follows: 1- portal frame;101- rectangular channel;2- movable plate;3- pipe fitting rack;4- lifting assembly;401-
First rotation axis;The second driving motor of 402-;403- driving wheel;404- driven wheel;405- belt;The second rotation axis of 406-;
407- third driving motor;408- fixing seat;409- bearing seat;410- lifters;The first sprocket wheel of 4101-;The second chain of 4102-
Wheel;4103- chain;5- punching assembly;501- rotating bar;The 4th driving motor of 502-;503- movable block;504- punching head;
505- mounting base;6- sliding rail;The first clamping component of 7-;The first driving motor of 701-;702- gear;703- guide rail;704- sliding
Plate;705- rack gear;706- camber clamping plate;The second clamping component of 8-;801- carrier;802- clamping cylinder;803- contradicts plate.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Referring to figs. 1 to Fig. 6 it is found that the present invention provides a kind of automotive air-conditioning condenser header punching processing device, packet
Include portal frame 1, movable plate 2, pipe fitting rack 3, lifting assembly 4, the first clamping component 7 of sliding rail 6, two of punching assembly 5, two
With two the second clamping components 8, two sliding rails 6 are symmetrical set on the inner sidewall of the portal frame 1, the movable plate
2 be in be horizontally set on two sliding rails 6, and the both ends of the movable plate 2 are slidably matched with two sliding rails 6, institute
It states pipe fitting rack 3 to be mounted at the top center of the movable plate 2, two first clamping components 7 are symmetrical set
The two sides of the pipe fitting rack 3, two second clamping components 8 are symmetrical set in two first clamping components 7
Side, the lifting assembly 4 is mounted on the portal frame 1, and the bottom end of the lifting assembly 4 and the movable plate 2
It is fixedly connected, the punching assembly 5 is mounted on the interior top of the portal frame 1, and the punching assembly 5 is located at the pipe fitting
The top of rack 3, by the way that manually the header to punching is placed on pipe fitting rack 3, latter two right first clamping component 7
The side wall for the header that punching is treated in work is clamped limit, and two the second clamping components 8 treat the two of the header of punching
End be clamped limit, prevent header cannot firm fixation, avoid that shaking can be generated when header punching, not will lead to reality
Punching position and original punching position are inconsistent, will not influence punching precision, and the and then work of lifting assembly 4 drives movable plate 2
It moves up, movable plate 2, which moves up, drives the header to punching to synchronize and move up, when the header to punching is moved to
When contradicting with punching assembly 5, punching assembly 5, which works, to be treated the header of punching and is punched out operation, avoid punching assembly 5 with
It is too long to distance between the header of punching, it ensure that punching assembly 5 and to Dock With Precision Position between the header of punching, improve
Punching precision.
Each first clamping component 7 includes the first driving motor 701,703, two, the guide rail cunning of gear 702, two
704, two rack gears 705 of movable plate and two camber clamping plates 706, first driving motor 701 are in be vertically arranged in the shifting
The bottom end of movable plate 2, and the output shaft of first driving motor 701 extends to the top of the movable plate 2, the gear
702 are fixedly connected with the output shaft of first driving motor 701, and two guide rails 703 are symmetrical set in the gear
702 two sides, two sliding panels 704 are separately mounted on two guide rails 703, and two sliding panels 704
It is slidably matched respectively with two guide rails 703, two rack gears 705 are separately mounted to the side of two sliding panels 704
On wall, and two rack gears 705 are engaged with the gear 702, and two camber clamping plates 706 are separately mounted to two
On the side wall of a sliding panel 704, and two camber clamping plates 706 are oppositely arranged, and pass through the first driving motor 701
Work drives the gear 702 being fixedly connected with its output shaft to rotate, since gear 702 is engaged with two rack gears 705, so gear
702 rotations drive two rack gears 705 to relatively move, and two relative movements of rack gear 705 drive two sliding panels 704 in two guide rails
It is relatively moved on 703, two camber clamping plates 706 being mounted on two sliding panels 704 also relatively move, and two cambers clamp
Plate 706 is relatively moved to contradict with the side wall of the header to punching and be clamped, reached treat the side wall of the header of punching into
Row clamps the purpose of limit, avoids that shaking can be generated when header punching, not will lead to practical punching position and original punching position
It sets inconsistent, will not influence punching precision.
Each second clamping component 8 includes carrier 801, clamping cylinder 802 and conflict plate 803, the carrying
Frame 801 is mounted on the movable plate 2, and the clamping cylinder 802 is in be horizontally set on the carrier 801, the conflict
Plate 803 is fixedly connected with the output end of the clamping cylinder 802, is driven by the work of clamping cylinder 802 and is fixed with its output end
The conflict plate 803 of connection is mobile, and conflict plate 803, which is moved to, carries out conflict clamping with the end of the header to punching, reaches
The both ends for treating the header of punching are clamped the purpose of limit, avoid that rotation can be generated when header punching, not will lead to
Practical punching position and original punching position are inconsistent, will not influence punching precision.
The lifting assembly 4 includes the first rotation axis 401, the second driving motor 402, driving wheel 403, driven wheel 404, skin
Band 405, the second rotation axis 406, the bearing seat 409 of fixing seat 408, two of third driving motor 407, two and two lifters
410, two fixing seats 408 are symmetrical set the outer top in the portal frame 1, and first rotation axis 401 can turn
It is dynamic to be mounted in two fixing seats 408, and one end of first rotation axis 401 extends to one of them described fixation
The outside of seat 408, second driving motor 402 are in be horizontally set on the lateral wall of the portal frame 1, the driving wheel
403 are fixedly connected with the output shaft of second driving motor 402, and the driven wheel 404 extends with first rotation axis 401
One end outside to fixing seat 408 described in one of them is fixedly connected, and the belt 405 is set in the driving wheel 403 and institute
State the outside of driven wheel 404, two bearing seats 409 are symmetrical set on the interior top of the portal frame 1, and described second turn
Moving axis 406 can be rotatably installed on two bearing seats 409, and the third driving motor 407 is described in being horizontally set on
On the lateral wall of portal frame 1, and the output shaft of the third driving motor 407 extends to and second rotation axis 406
One end is fixedly connected, and two lifters 410 are symmetrical set in first rotation axis 401 and second rotation axis
On 406, and the bottom end of two lifters 410 is fixedly connected with movable plate 2, is worked by the second driving motor 402
The rotation of driving wheel 403 being fixedly connected with its output shaft is driven, since belt 405 is set in driving wheel 403 and driven wheel 404
Outside, so the rotation of driving wheel 403 drives belt 405 and driven wheel 404 to rotate synchronously, the rotation of driven wheel 404 drives first turn
Moving axis 401 rotates, and third driving motor 407 works to drive while the work of the second driving motor 402 fixes with its output shaft
The second rotation axis 406 rotation of connection, two lifters 410 being mounted in the first rotation axis 401 and the second rotation axis 406 are same
Step rotation, two synchronous rotations of lifters 410 pull movable plate 2, and movable plate 2, which is pulled, to move up, and has reached drive
The purpose that dynamic movable plate 2 moves up, the header for facilitating punching assembly 5 to treat punching are punched out operation.
Each lifters 410 include the first sprocket wheel 4101, the second sprocket wheel 4102 and chain 4103, first chain
Wheel 4101 is fixedly connected with first rotation axis 401, second sprocket wheel 4102 and the fixed company of second rotation axis 406
It connects, the bottom end of the chain 4103 is fixedly connected with the movable plate 2, and the top of the chain 4103 sequentially passes through described first
Be fixedly connected after sprocket wheel 4101 and second sprocket wheel 4102 with second sprocket wheel 4102, and the chain 4103 with it is described
First sprocket wheel 4101 and second sprocket wheel 4102 engagement drive be firmly connected with it the by the rotation of the first rotation axis 401
The rotation of one sprocket wheel 4101, the rotation of the second rotation axis 406 drive the second sprocket wheel 4102 rotation being firmly connected with it, the first sprocket wheel
4101 and second the rotation of sprocket wheel 4102 drive chain 4103 that movable plate 2 is pulled to move up, while the second sprocket wheel 4102 is to chain
4103 are wound, and prevent chain 4103 from winding, and have been achieved the purpose that movable plate 2 is driven to move up, have been facilitated punching assembly 5 right
Header to punching is punched out operation.
The top of the portal frame 1 is equipped with the rectangular channel 101 passed through for chain 4103, facilitates chain by rectangular channel 101
4103 pass through portal frame 1.
The punching assembly 5 includes rotating bar 501, the 4th driving motor 502, movable block 503, punching head 504 and two
Mounting base 505, two mounting bases 505 are symmetrical set on the inner sidewall of the portal frame 1,501 energy of rotating bar
It is enough rotatably installed in two mounting bases 505, the 4th driving motor 502 is in be horizontally set on the portal frame 1
On lateral wall, and the output shaft of the 4th driving motor 502 is fixedly connected with one end of the rotating bar 501, the shifting
Motion block 503 is set in the rotating bar 501, and the punching head 504 is fixedly connected with the movable block 503, the rotating bar
501 are equipped with external screw thread, be equipped in the movable block 503 with the mutually matched internal screw thread of the external screw thread, pass through the 4th driving
The work of motor 502 drives the rotation of rotating bar 501 being fixedly connected with its output shaft, due to being equipped in movable block 503 and rotating bar
The mutually matched internal screw thread of external screw thread on 501, so the rotation of rotating bar 501 drives movable block 503 to move in rotating bar 501,
When movable block 503 is moved to the position for needing punching, lifting assembly 4 drives the header to punching to synchronize and moves up, when
When the header of punching is moved to and contradicts with punching head 504, the header that punching is treated in the work of punching head 504 is punched out work
Industry avoids punching assembly 5 and too long to distance between the header of punching, ensure that punching assembly 5 and the afflux to punching
Dock With Precision Position between pipe improves punching precision.
The working principle of the invention: in the use of the present invention, being placed by the way that the header to punching is manually placed on pipe fitting
On frame 3, then the work of the first driving motor 701 drives the gear 702 being fixedly connected with its output shaft to rotate, due to gear 702
It is engaged with two rack gears 705, so the rotation of gear 702 drives two rack gears 705 to relatively move, two rack gears 705 are relatively moved
Two sliding panels 704 are driven to relatively move on two guide rails 703, two cambers being mounted on two sliding panels 704 clamp
Plate 706 also relatively moves, and two camber clamping plates 706 are relatively moved to contradict with the side wall of the header to punching and be clamped, and reaches
It is clamped the purpose of limit to the side wall for the header for treating punching, avoids that shaking can be generated when header punching, clamps
The work of cylinder 802 drives the conflict plate 803 being fixedly connected with its output end mobile, contradicts plate 803 and is moved to and the collection to punching
The end of flow tube carries out conflict clamping, has achieved the purpose that the both ends for the header for treating punching are clamped limit, has avoided collecting
Rotation can be generated when flow tube punching, practical punching position is not will lead to and original punching position is inconsistent, will not influence punching essence
Degree, and then the work of the 4th driving motor 502 drives the rotating bar 501 being fixedly connected with its output shaft to rotate, due to movable block
Be equipped in 503 with the mutually matched internal screw thread of external screw thread in rotating bar 501, so the rotation of rotating bar 501 drives movable block 503 to exist
It is moved in rotating bar 501, when movable block 503 is moved to the position for needing punching, the work of the second driving motor 402 drives and it
The driving wheel 403 that output shaft is fixedly connected rotates, since belt 405 is set in the outside of driving wheel 403 and driven wheel 404, therefore
And the rotation of driving wheel 403 drives belt 405 and driven wheel 404 to rotate synchronously, the rotation of driven wheel 404 drives the first rotation axis 401
Rotation, third driving motor 407 works for driving and being fixedly connected with its output shaft while the work of the second driving motor 402
The rotation of two rotation axis 406, the rotation of the first rotation axis 401 drive the first sprocket wheel 4101 rotation being firmly connected with it, the second rotation
The rotation of axis 406 drives the second sprocket wheel 4102 rotation being firmly connected with it, and the first sprocket wheel 4101 and the second sprocket wheel 4102 rotate band
Dynamic chain 4103 pulls movable plate 2 to move up, while the second sprocket wheel 4102 winds chain 4103, prevents chain 4103
Winding has achieved the purpose that driving movable plate 2 moves up, and the header for facilitating punching assembly 5 to treat punching is punched out work
Industry, when the header when punching, which is moved to, to be contradicted with punching head 504, punching head 504, which works, treats the header progress of punching
Punching operation avoids punching assembly 5 and too long to distance between the header of punching, ensure that punching assembly 5 with to punching
Header between Dock With Precision Position, improve punching precision.