CN115503053A - Automatic blanking equipment of carbon-fibre composite - Google Patents
Automatic blanking equipment of carbon-fibre composite Download PDFInfo
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- CN115503053A CN115503053A CN202211471040.5A CN202211471040A CN115503053A CN 115503053 A CN115503053 A CN 115503053A CN 202211471040 A CN202211471040 A CN 202211471040A CN 115503053 A CN115503053 A CN 115503053A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inorganic Fibers (AREA)
Abstract
The invention relates to the technical field of carbon fiber composite material blanking, in particular to automatic carbon fiber composite material blanking equipment which comprises a U-shaped frame, a conveying unit and a blanking unit, wherein the conveying unit is arranged on the U-shaped frame; the existing punching device has the following defects: the first hand-cranking mechanism and the second hand-cranking mechanism are required to be manually operated to fix and position the pipe fitting, so that the operation steps are complicated; the inner wall of the pipe fitting is not supported when the pipe fitting is punched, so that the pipe fitting is easy to crack under the action of extrusion force applied by a drill bit; according to the invention, the positions of the carbon fiber tubes are corrected through the two arc-shaped top plates, and the arc-shaped top plates and the elastic anti-slip mat can be adaptively adjusted according to the lengths and diameters of the carbon fiber tubes, so that external force driving is not required, and the operation is convenient and fast; according to the invention, when the carbon fiber tube is blanked, the rectangular support is applied to the inner top wall of the carbon fiber tube through the connecting rod and the adjustable expansion plate, so that the carbon fiber tube is prevented from cracking under the pressure action of the blanking head.
Description
Technical Field
The invention relates to the technical field of carbon fiber composite material blanking, in particular to automatic blanking equipment for carbon fiber composite materials.
Background
The carbon fiber composite material is formed by converting organic fibers through a series of heat treatment, has the inherent characteristics of a carbon material and the soft processability of textile fibers, and connecting holes need to be punched on the outer wall of the tubular carbon fiber composite material in the production process so as to facilitate the assembly of carbon fiber tubes.
Technical solutions for punching pipes are provided in the prior art, for example: the invention discloses a plastic pipe punching device disclosed in Chinese patent publication No. CN108972707A, which fixes a plastic pipe by rotating a first hand-operated mechanism and a second hand-operated mechanism and can drive the plastic pipe to move left and right so as to adjust the position of the plastic pipe, then drives a lifting connecting plate to ascend through a first cross arm and a second cross arm, and a drill bit moves upwards along with the lifting connecting plate and penetrates through an aiming pipe to punch the plastic pipe.
However, the above patents have the following disadvantages: 1. above-mentioned patent needs the first hand-operated mechanism of manual operation and the second hand-operated mechanism is fixed the pipe fitting, and operating procedure is loaded down with trivial details, and need operate first hand-operated mechanism and second hand-operated mechanism repeatedly when adjusting the position of pipe fitting, the deviation appears easily to be difficult to ensure the precision of punching a hole.
2. Above-mentioned patent does not support its inner wall when punching a hole to the pipe fitting, therefore the extrusion force effect that the pipe fitting was applyed at the drill bit is easy to be cracked down, and above-mentioned patent can't realize continuous processing, and efficiency is lower.
Disclosure of Invention
1. The technical problem to be solved is as follows: the automatic blanking equipment for the carbon fiber composite material can solve the problems pointed out in the background technology.
2. The technical scheme is as follows: in order to achieve the purpose, the invention adopts the following technical scheme that the automatic blanking equipment for the carbon fiber composite material comprises a U-shaped frame, a conveying unit and a blanking unit, wherein the conveying unit is arranged on the inner wall of the U-shaped frame, and the blanking unit is arranged in the middle of the upper end of the U-shaped frame.
The conveying unit comprises a chain plate conveying belt, chain plate conveying belts are arranged on the opposite sides of the front side wall and the rear side wall of the U-shaped frame through rotating shafts, an intermittent motor is installed on the outer wall of the U-shaped frame through a motor base, an output shaft of the intermittent motor is connected with the rotating shafts, a plurality of supporting seats are arranged on the outer wall of the chain plate conveying belt at equal intervals, an arc-shaped bearing plate is arranged on one side, away from the chain plate conveying belt, of each supporting seat, a correcting assembly is installed between the arc-shaped bearing plate and the corresponding supporting seat, and a limiting assembly is arranged on the arc-shaped bearing plate.
The blanking unit is including accepting the board, the upper end of U type frame is provided with accepts the board, accept the U type structure that the board arranged for the opening is downwards, it is provided with lead screw and bilateral symmetry and installs two guide pillars to accept to rotate between the wall of the front and back both sides of board, the front end of accepting the board is provided with the first positive reverse motor that is connected with the lead screw through the motor casing, it has the displacement piece to accept board lower extreme sliding connection, lead screw and guide pillar all pass the displacement piece, and lead screw and displacement piece threaded connection, guide pillar and displacement piece sliding connection, displacement piece lower extreme is provided with drive cylinder, drive cylinder's flexible end is installed and is dashed the cutting head, it is provided with supporting component to accept between board and the U type frame.
According to a preferable technical scheme, the correcting assembly comprises arc-shaped frames, two arc-shaped frames are symmetrically arranged at the upper end of the supporting seat in the front-back direction, a plurality of top extension spring rods are uniformly arranged on one side, close to the middle part of the supporting seat, of each arc-shaped frame in the circumferential direction, an arc-shaped top plate is jointly installed at one end, far away from the arc-shaped frames, of each top extension spring rod, and the arc-shaped top plates are in sliding contact with the arc-shaped bearing plates.
According to a preferred technical scheme, the limiting assembly comprises limiting sliding grooves, two limiting sliding grooves are symmetrically formed in the front side and the rear side of one side, away from the supporting seat, of the arc-shaped bearing plate, sliding blocks are connected in the limiting sliding grooves in a sliding mode, an arc-shaped rod is arranged between the two pairs of sliding blocks, a plurality of mounting grooves are uniformly formed in the circumferential direction of one side, close to the arc-shaped bearing plate, of the arc-shaped rod, and extrusion pieces are arranged in the mounting grooves.
As a preferred technical scheme, the limiting assembly further comprises executing rods, the executing rods are mounted on one side, away from the middle of the supporting seat, of the sliding block, the two left and right pairs of executing rods are provided with a linkage block after one ends, away from the middle of the supporting seat, of the two executing rods penetrate through the arc-shaped frame, a contraction spring is arranged between the sliding block and the arc-shaped frame, the contraction spring is sleeved outside the executing rods and is not in contact with the executing rods, the fixed blocks are arranged on the front side wall and the rear side wall of the U-shaped frame, the side, away from the middle of the U-shaped frame, of the linkage block and the side, close to the middle of the U-shaped frame, of the fixed block are arc-shaped convex surfaces, the linkage block is in sliding contact with the fixed blocks, and the distance between the arc-shaped convex surfaces of the linkage block and the arc-shaped frame is smaller than the distance between the arc-shaped convex surfaces of the fixed blocks and the arc-shaped frame.
As a preferred aspect of the present invention, the support assembly includes a support plate, wherein: the front side of accepting the board is opened and is equipped with the through-hole, and sliding connection has the backup pad in the through-hole, and the fixed block upper end bilateral symmetry of U type frame front side is provided with two and backup pad bottom sliding connection's reinforcing plate, accepts the rear side of board and installs the locating piece, and the Y type groove with backup pad matched with is seted up to the front end of locating piece.
As a preferable technical scheme of the invention, the front end of the U-shaped frame is provided with a second forward and reverse rotation motor through a support frame, an output shaft of the second forward and reverse rotation motor is sleeved with a transmission gear, the lower end of the support plate is provided with a fixed tooth holder meshed with the transmission gear, the upper end of the support plate is bilaterally symmetrically provided with two adjustable expansion plates, and a plurality of connecting rods are arranged between the two adjustable expansion plates at equal intervals from front to back.
As a preferred technical solution of the present invention, the extrusion is composed of a telescopic spring rod, a contact roller and an anti-slip ring, wherein: be provided with the telescopic spring pole in the mounting groove, the one end that the telescopic spring pole kept away from the arc pole is provided with the conflict roller, and the conflict roller outer wall is provided with a plurality of anti-skidding rings along its axis direction equidistant, and the axis of conflict roller and anti-skidding ring is arranged perpendicularly with the axis of arc bearing board.
As a preferable technical scheme of the invention, one side of the arc-shaped top plate, which is far away from the supporting seat, is provided with the guide plate, one end of the guide plate, which is far away from the supporting seat, is gradually inclined towards one side, which is far away from the middle part of the U-shaped frame, and the inner wall of the arc-shaped supporting plate is provided with the elastic anti-skid pad.
3. Has the advantages that: 1. the conveying unit provided by the invention can correct the position of the carbon fiber pipe through the two arc-shaped top plates, so that the carbon fiber pipe is positioned in the middle of the arc-shaped bearing plate, and the arc-shaped top plates can be matched with the elastic anti-skid pads to preliminarily position the carbon fiber pipe, prevent that carbon fiber pipe from rocking at will and dropping in transportation process, in addition, arc roof and elasticity slipmat all can carry out self-adaptation regulation according to carbon fiber pipe's length and diameter to carry out spacing fixed to not unidimensional carbon fiber pipe, need not external drive, and the simple operation.
2. The blanking unit provided by the invention can be used for continuously blanking a plurality of carbon fiber tubes in cooperation with the conveying unit, so that the processing efficiency is effectively improved, the transmission cylinder is driven by the displacement block to move forwards or backwards, the position of the blanking head is convenient to adjust according to the blanking position of the upper end of the carbon fiber tube, the blanking precision of the carbon fiber tube is ensured, rectangular support can be applied to the inner top wall of the carbon fiber tube through the connecting rod and the adjustable expansion plate, the carbon fiber tube is prevented from cracking under the pressure action of the blanking head, in addition, a U-shaped receiving hopper can be formed through the supporting plate and the two adjustable expansion plates at the upper end of the supporting plate, and waste materials blanked and blanked on the carbon fiber tube are collected through the receiving hopper.
3. According to the limiting assembly, the linkage block drives the sliding block and the arc-shaped rods to move towards one side close to the middle of the arc-shaped bearing plate through the collision between the linkage block and the fixing block, so that the two arc-shaped rods on the same arc-shaped bearing plate are respectively positioned at the front side and the rear side above the carbon fiber tube, and the contact rollers are abutted against the outer wall of the carbon fiber tube under the action of the telescopic spring rods, so that the carbon fiber tube is pressed and limited, and the carbon fiber tube is prevented from moving randomly.
4. The axis of the anti-slip ring provided by the invention is vertical to the axis of the carbon fiber pipe, so that the anti-slip ring is abutted against the outer wall of the carbon fiber pipe to perform secondary limiting on the carbon fiber pipe, and the carbon fiber pipe is prevented from rotating randomly to influence the blanking precision.
5. The adjustable carbon fiber tube blanking device drives the connecting rod to move synchronously by adjusting the height of the adjustable expansion plate, so that the adjusted connecting rod can be ensured to be abutted against the top walls of carbon fiber tubes with different diameters, and the carbon fiber tubes with different diameters can be blanked conveniently.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a partial structural schematic view of the conveying unit of the present invention.
Fig. 3 is a partial cutaway view of the delivery unit of the present invention.
Fig. 4 is a partial enlarged view of the invention at G of fig. 3.
Figure 5 is a partial cutaway view of an arc type bearing plate of the present invention.
Fig. 6 is a perspective view illustrating a blanking unit of the present invention.
Fig. 7 is a partial enlarged view of the invention at F of fig. 6.
Fig. 8 is a perspective view of the support assembly of the present invention.
Reference numerals: 1. a U-shaped frame; 2. a conveying unit; 21. a chain plate conveyor belt; 22. an intermittent motor; 23. a supporting base; 24. an arc-shaped bearing plate; 241. an elastic non-slip mat; 25. a leveling assembly; 251. an arc-shaped frame; 252. a spring rod is extended in a jacking way; 253. an arc-shaped top plate; 254. a guide plate; 26. a limiting component; 261. a limiting chute; 262. a sliding block; 263. an arc-shaped rod; 264. an extrusion; 265. an actuating lever; 266. a retraction spring; 267. a linkage block; 268. a fixed block; 269. a telescoping spring rod; 270. a touch roller; 271. an anti-slip ring; 3. a blanking unit; 31. a bearing plate; 32. a lead screw; 33. a guide post; 34. a first counter-rotating motor; 35. a displacement block; 36. a transmission cylinder; 37. punching a head; 38. a support assembly; 381. a support plate; 382. a reinforcing plate; 383. positioning a block; 384. a second positive and negative rotation motor; 385. a transmission gear; 386. fixing the tooth holder; 387. an adjustable expansion plate; 388. a connecting rod; 5. a carbon fiber tube.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Referring to fig. 1, the automatic blanking equipment for the carbon fiber composite material comprises a U-shaped frame 1, a conveying unit 2 and a blanking unit 3,U, wherein the middle part of the upper end of the conveying unit 2,U type frame 1 is provided with the blanking unit 3.
Referring to fig. 1, 2 and 3, the conveying unit 2 includes a chain plate conveying belt 21, the chain plate conveying belt 21 is disposed on the opposite side of the front and rear side walls of the u-shaped frame 1 through a rotating shaft, an intermittent motor 22 is mounted on the outer wall of the u-shaped frame 1 through a motor base, an output shaft of the intermittent motor 22 is connected with the rotating shaft, a plurality of supporting seats 23 are disposed on the outer wall of the chain plate conveying belt 21 at equal intervals, an arc-shaped supporting plate 24 is disposed on one side of the supporting seats 23 away from the chain plate conveying belt 21, a correcting assembly 25 is mounted between the arc-shaped supporting plate 24 and the supporting seats 23, and a limiting assembly 26 is disposed on the arc-shaped supporting plate 24.
Referring to fig. 2 and 3, the correcting assembly 25 includes an arc-shaped frame 251, two arc-shaped frames 251 are symmetrically arranged at the upper end of the supporting seat 23 in a front-back manner, a plurality of ejecting spring rods 252 are uniformly arranged at one side of the arc-shaped frame 251 close to the middle of the supporting seat 23 in the circumferential direction, an arc-shaped top plate 253 is commonly installed at one end of each ejecting spring rod 252 far from the arc-shaped frame 251, the ejecting spring rods 252 always apply a pushing force pointing to the middle of the arc-shaped supporting plate 24 to the arc-shaped top plate 253, and the arc-shaped top plate 253 is in sliding contact with the arc-shaped supporting plate 24; one side of the arc-shaped top plate 253 far away from the supporting seat 23 is provided with a guide plate 254, one end of the guide plate 254 far away from the supporting seat 23 gradually inclines towards one side far away from the middle part of the U-shaped frame 1, the inner wall of the arc-shaped supporting plate 24 is provided with an elastic non-slip pad 241, the friction force between the elastic non-slip pad 241 and the carbon fiber tube 5 can be increased through the elastic non-slip pad 241, so that the carbon fiber tube 5 is prevented from rotating or randomly shaking in the blanking process, the elastic non-slip pad 241 can deform under the action of external force, when no external force acts, the elastic non-slip pad 241 can reset under the elastic action of the elastic non-slip pad 241, when the carbon fiber tube 5 with different diameters is placed on the arc-shaped supporting plate 24, the carbon fiber tube 5 is in contact with the elastic non-slip pad 241, at the moment, the elastic non-slip pad 241 deforms correspondingly according to the diameter of the carbon fiber tube 5, so that the contact area between the elastic non-slip pad 241 and the carbon fiber tube 5 is increased, and the limiting effect on the carbon fiber tube 5 is enhanced.
During operation, firstly, carbon fiber tubes 5 to be blanked are sequentially placed on the arc-shaped bearing plate 24, at the moment, the carbon fiber tubes 5 are placed between the guide plates 254 on the front side and the rear side of the arc-shaped bearing plate 24 and then pressed downwards, the guide plates 254 are driven by extrusion force of the carbon fiber tubes 5 to move towards one side far away from the middle of the arc-shaped bearing plate 24, the carbon fiber tubes 5 can be guided through the guide plates 254, so that the carbon fiber tubes 5 are more smoothly placed between the two arc-shaped top plates 253, then the arc-shaped top plates 253 abut against the front end and the rear end of the carbon fiber tubes 5 under the action of the jacking spring rods 252, so that the positions of the carbon fiber tubes 5 are corrected through the two arc-shaped top plates 253, the carbon fiber tubes 5 are positioned in the middle of the arc-shaped bearing plate 24, the carbon fiber tubes 5 are positioned through the arc-shaped top plates 253 in cooperation with the elastic anti-skid pads 241, the carbon fiber tubes 5 are prevented from randomly swinging and falling in the primary conveying process, in addition, the arc-shaped top plates 253 and the elastic anti-skid pads 241 can both perform self-adaptive adjustment according to the length and the length of the carbon fiber tubes 5, so as to facilitate the fixing of the carbon fiber tubes 5, the intermittent conveying unit 22 is driven by the intermittent motor 21, and the intermittent motor 21 is driven to conveniently driven by the intermittent motor 21, and then the intermittent conveying unit 22, and conveniently driven by the intermittent motor; after the carbon fiber tubes 5 are punched, the chain plate conveying belt 21 conveys the carbon fiber tubes 5 to the left side of the U-shaped frame 1, and then the carbon fiber tubes 5 are taken down.
Referring to fig. 2, 3 and 4, the limiting component 26 includes a limiting sliding groove 261, two limiting sliding grooves 261 are symmetrically formed in the front and rear sides of one side of the arc-shaped supporting plate 24 away from the supporting seat 23, sliding blocks 262 are slidably connected in the limiting sliding grooves 261, an arc-shaped rod 263 is commonly arranged between the two sliding blocks 262 opposite to each other in the left and right, a plurality of mounting grooves are uniformly formed in the circumferential direction of one side of the arc-shaped rod 263 close to the arc-shaped supporting plate 24, and an extruding piece 264 is arranged in each mounting groove; the extrusion 264 is composed of a telescopic spring rod 269, a counter roller 270 and an anti-slip ring 271, wherein: the installation groove is internally provided with a telescopic spring rod 269, one end of the telescopic spring rod 269, which is far away from the arc-shaped rod 263, is provided with a butting roller 270, the telescopic spring rod 269 always applies pushing force pointing to the arc-shaped bearing plate 24 to the butting roller 270, the outer wall of the butting roller 270 is provided with a plurality of anti-slip rings 271 at equal intervals along the axis direction of the outer wall, and the axes of the butting roller 270 and the anti-slip rings 271 are vertically arranged with the axis of the arc-shaped bearing plate 24.
Referring to fig. 2 and 5, the limiting assembly 26 further includes an actuating rod 265, an actuating rod 265 is installed on one side of the sliding block 262 away from the middle of the supporting seat 23, two ends of the actuating rods 265 opposite to each other on the left and right sides, which are away from the middle of the supporting seat 23, pass through the arc-shaped frame 251 and then are provided with a linkage block 267 together, a contraction spring 266 is arranged between the sliding block 262 and the arc-shaped frame 251, the contraction spring 266 always applies a contraction force pointing to the arc-shaped frame 251 to the sliding block 262, the contraction spring 266 is sleeved outside the actuating rod 265 and does not contact with the actuating rod 265, fixing blocks 268 are arranged on both the front side wall and the rear side wall of the U-shaped frame 1, one side of the linkage block 267 away from the middle of the U-shaped frame 1 and one side of the fixing block 268, which is close to the middle of the U-shaped frame 1, the linkage block 267 is in sliding contact with the fixing blocks 268, and the distance between the arc-shaped convex surface of the linkage block 267 and the arc-shaped frame 251 is smaller than the distance between the arc-shaped convex surface of the fixing block 268 and the arc-shaped frame 251; in an initial state, the sliding block 262 drives the arc-shaped rod 263 to be located at one side of the limit sliding groove 261 (as shown in fig. 2) far away from the middle of the arc-shaped support plate 24 under the action of the retraction spring 266, and at this time, the distance between the linkage block 267 and the arc-shaped frame 251 is the largest, so that the carbon fiber tube 5 can be conveniently placed on the arc-shaped support plate 24.
When the device works, when the chain plate conveying belt 21 drives the carbon fiber tube 5 to move to the middle of the U-shaped frame 1, the linkage block 267 is abutted against the fixed block 268 and moves to one side close to the middle of the arc-shaped supporting plate 24, at the moment, the distance between the linkage block 267 and the arc-shaped frame 251 is minimum, the linkage block 267 drives the execution rod 265, the sliding block 262 and the arc-shaped rod 263 to synchronously move, so that the sliding block 262 drives the arc-shaped rod 263 to move to one side, close to the middle of the arc-shaped supporting plate 24, of the limiting sliding chute 261, two arc-shaped rods 263 on the same arc-shaped supporting plate 24 are respectively located on the front side and the rear side (as shown in fig. 5) above the carbon fiber tube 5, at the moment, the abutting roller 270 abuts against the outer wall of the carbon fiber tube 5 under the action of the telescopic spring rod 269, so as to press and limit the carbon fiber tube 5, and prevent the carbon fiber tube 5 from moving, in addition, because the axis of the anti-sliding ring 271 is perpendicular to the axis of the carbon fiber tube 5, the anti-ring 271 is abutted against the outer wall of the carbon fiber tube 5 to prevent the carbon fiber tube 5 from randomly rotating and affecting blanking precision; after carbon fiber tube 5 blanking is accomplished, link joint conveyer belt 21 drives carbon fiber tube 5 and moves to the left side, and linkage piece 267 shifts out from fixed block 268 this moment, and sliding block 262 drives arc pole 263 and linkage piece 267 under the effect of shrink spring 266 and resets to initial condition afterwards to remove the spacing effect to carbon fiber tube 5, be convenient for take off carbon fiber tube 5.
Referring to fig. 6 and 8, the blanking unit 3 includes a receiving plate 31, a receiving plate 31 is disposed at an upper end of the U-shaped frame 1, the receiving plate 31 is a U-shaped structure with openings arranged downward, a screw 32 is rotatably disposed between front and rear side walls of the receiving plate 31, two guide pillars 33 are symmetrically installed at left and right sides of the receiving plate 31, a first forward and reverse rotation motor 34 connected to the screw 32 is disposed at a front end of the receiving plate 31 through a motor cover, a displacement block 35 is slidably connected to a lower end of the receiving plate 31, the screw 32 and the guide pillars 33 both penetrate through the displacement block 35, the screw 32 is in threaded connection with the displacement block 35, the guide pillars 33 are slidably connected to the displacement block 35, a transmission cylinder 36 is disposed at a lower end of the displacement block 35, a blanking head 37 is installed at a telescopic end of the transmission cylinder 36, and a support assembly 38 is disposed between the receiving plate 31 and the U-shaped frame 1.
Referring to fig. 6, 7 and 8, the supporting assembly 38 includes a supporting plate 381, a through hole is opened at the front side of the receiving plate 31, the supporting plate 381 is slidably connected in the through hole, two reinforcing plates 382 slidably connected to the bottom of the supporting plate 381 are symmetrically disposed at the left and right sides of the upper end of the fixing block 268 at the front side of the U-shaped frame 1, the supporting plate 381 can be supported upwards by the reinforcing plates 382, so as to ensure that the supporting plate 381 is always in a horizontal state in the process of moving back and forth, a positioning block 383 is installed at the rear side of the receiving plate 31, a Y-shaped groove matched with the supporting plate 381 is opened at the front end of the positioning block 383, when the supporting plate 381 is inserted into the Y-shaped groove, both the front and rear ends of the supporting plate 381 can be supported, thereby improve the support intensity of backup pad 381 to carbon fiber tube 5, the front end of U type frame 1 is provided with the second through the support frame and is just reversing motor 384, the output shaft cover of second just reversing motor 384 is equipped with drive gear 385, backup pad 381 lower extreme is provided with the fixed toothholder 386 with drive gear 385 engaged with, two adjustable expansion plates 387 are installed to backup pad 381 upper end bilateral symmetry, equidistant a plurality of connecting rods 388 from the front to the back are provided with between two adjustable expansion plates 387, the adjustable expansion plate 387 of selecting for use in this embodiment can adjust its height as required, and can the automatic locking after the adjustment, thereby prevent that adjustable expansion plate 387 from contracting at will and influencing the support effect to carbon fiber tube 5.
It should be noted that, when the carbon fiber tubes 5 with different diameters are required to be blanked, the height of the inner top wall of the carbon fiber tube 5 changes accordingly, and the height of the adjustable telescopic plate 387 is adjusted to drive the connecting rod 388 to move synchronously, so that the adjusted connecting rod 388 is abutted to the inner top walls of the carbon fiber tubes 5 with different diameters, and the carbon fiber tubes 5 with different diameters are blanked conveniently.
In operation, after the chain plate conveyor belt 21 conveys the carbon fiber tube 5 to the middle of the U-shaped frame 1, the first forward and reverse rotation motor 34 is started, the first forward and reverse rotation motor 34 drives the lead screw 32 to rotate, the lead screw 32 drives the displacement block 35 and the transmission cylinder 36 to move forward or backward, so as to adjust the position of the punching head 37 according to the punching position of the upper end of the carbon fiber tube 5, thereby ensuring the punching precision of the carbon fiber tube 5, meanwhile, the second forward and reverse rotation motor 384 is started, the second forward and reverse rotation motor 384 drives the transmission gear to rotate clockwise, the transmission gear 385 drives the support plate 381 to move backward through the fixed tooth seat 386, so that the support plate 381 is inserted into the Y-shaped groove after passing through the carbon fiber tube 5, at this time, the connecting rod 388 abuts against the inner top wall of the carbon fiber tube 5, because the brittleness of the carbon fiber tube 5 is large, therefore, the rectangular support can be applied to the inner top wall of the carbon fiber tube 5 through the connecting rod 388 and the adjustable expansion plate 387, the carbon fiber tube 5 is prevented from being broken under the pressure of the punching head 37, and the waste material can be processed through the two adjustable expansion and collection hoppers which can be formed by the two adjustable expansion plates 381, thereby forming the carbon fiber tubes.
After the carbon fiber tube 5 is blanked, the transmission cylinder 36 drives the blanking head 37 to retract and reset upwards, the second forward and reverse rotation motor 384 drives the transmission gear 385 to rotate anticlockwise, and the transmission gear 385 drives the support plate 381 to move towards the front side through the fixed tooth holder 386 and to be drawn out of the carbon fiber tube 5, so that the next carbon fiber tube 5 is blanked.
The working process of the invention is as follows: s1: at first will treat the carbon fiber tube 5 of blanking to place in proper order on camber bearing board 24, camber roof 253 supports and leans on the front and back both ends at carbon fiber tube 5 under the effect of top extension spring beam 252 this moment to can correct carbon fiber tube 5's position through two camber roofs 253, make carbon fiber tube 5 be located camber bearing board 24's middle part, then start intermittent type motor 22, intermittent type motor 22 drives link joint conveyer belt 21 anticlockwise rotation through the pivot, make link joint conveyer belt 21 drive carbon fiber tube 5 left side intermittent type and remove.
S2: when link joint conveyer belt 21 drives carbon fiber tube 5 and removes the middle part to U type frame 1, link block 267 takes place to contradict with fixed block 268 and removes to the one side that is close to arc type bearing board 24 middle part, link block 267 drives actuating lever 265, sliding block 262 and arc type pole 263 synchronous motion, make sliding block 262 drive arc type pole 263 move to one side that spacing spout 261 is close to arc type bearing board 24 middle part, two arc type poles 263 on the same arc type bearing board 24 are located the front and back both sides above carbon fiber tube 5 respectively, it is inconsistent with carbon fiber tube 5 outer wall under telescopic spring pole 269's effect to touch roller 270 this moment, so that press spacing to carbon fiber tube 5, support to lean on to carry out the secondary spacing to it through anti-skidding ring 271, prevent that carbon fiber tube 5 from rotating at will and influencing blanking precision.
S3: the first forward and reverse rotation motor 34 is started, the first forward and reverse rotation motor 34 drives the lead screw 32 to rotate, the lead screw 32 drives the displacement block 35 and the transmission air cylinder 36 to move forwards or backwards, so that the position of the punching head 37 is adjusted according to the punching position of the upper end of the carbon fiber tube 5, meanwhile, the second forward and reverse rotation motor 384 drives the transmission gear 385 to rotate clockwise, the transmission gear 385 drives the support plate 381 to move backwards through the fixed tooth seat 386, the support plate 381 is inserted into the Y-shaped groove after penetrating through the carbon fiber tube 5, the connection rod 388 is abutted to the inner top wall of the carbon fiber tube 5 at the moment, rectangular support can be applied to the inner top wall of the carbon fiber tube 5 through the connection rod 388 and the adjustable expansion plate 387, the punching head 37 is driven to move downwards through the transmission air cylinder 36 and the carbon fiber tube 5 is punched, in addition, the U-shaped receiving hopper can be formed through the support plate 381 and the two adjustable expansion plates 387 at the upper end of the support plate 381, and the waste materials punched on the carbon fiber tube 5 can be collected through the receiving hopper.
S4: after the carbon fiber tube 5 is blanked, the transmission cylinder 36 drives the blanking head 37 to retract and reset upwards, the second forward and reverse rotation motor 384 drives the transmission gear 385 to rotate anticlockwise, the transmission gear 385 drives the supporting plate 381 to move towards the front side through the fixing tooth holder 386 and is drawn out of the carbon fiber tube 5, then the carbon fiber tube 5 is driven to move towards the left side through the chain plate conveying belt 21, the linkage block 267 moves out of the fixing block 268 at the moment, then the sliding block 262 drives the arc-shaped rod 263 and the linkage block 267 to reset under the action of the contraction spring 266, so that the limiting effect on the carbon fiber tube 5 is relieved, and the carbon fiber tube 5 is convenient to take down.
S5: the above steps are repeated to complete the sequential blanking operation of the plurality of carbon fiber tubes 5.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The automatic blanking equipment for the carbon fiber composite material is characterized by comprising a U-shaped frame (1), a conveying unit (2) and a blanking unit (3), wherein the conveying unit (2) is arranged on the inner wall of the U-shaped frame (1), and the blanking unit (3) is installed at the upper end of the U-shaped frame (1);
the conveying unit (2) comprises a chain plate conveying belt (21), the chain plate conveying belt (21) is arranged on the opposite sides of the front side wall and the rear side wall of the U-shaped frame (1) through a rotating shaft, an intermittent motor (22) is installed on the outer wall of the U-shaped frame (1) through a motor base, an output shaft of the intermittent motor (22) is connected with the rotating shaft, a plurality of supporting seats (23) are arranged on the outer wall of the chain plate conveying belt (21) at equal intervals, an arc-shaped supporting plate (24) is arranged on one side, away from the chain plate conveying belt (21), of each supporting seat (23), a correcting assembly (25) is installed between each arc-shaped supporting plate (24) and each supporting seat (23), each correcting assembly (25) is used for conducting self-adaptive centering adjustment on the carbon fiber tube (5), a limiting assembly (26) is arranged on each arc-shaped supporting plate (24), each limiting assembly (26) is used for conducting multiple clamping limiting on the carbon fiber tube (5), self-adaptive multiple limiting treatment on the carbon fiber tube (5) can be achieved through the matching of the correcting assemblies (25) and the limiting assemblies (26), and horizontal movement and circumferential rotation of the carbon fiber tube (5) can be prevented;
the blanking unit (3) comprises a bearing plate (31), the upper end of a U-shaped frame (1) is provided with the bearing plate (31), the bearing plate (31) is of a U-shaped structure with a downward opening, a lead screw (32) is rotatably arranged between the front side wall and the rear side wall of the bearing plate (31), two guide pillars (33) are symmetrically arranged on the left side and the right side of the front side wall and the rear side wall of the bearing plate, the front end of the bearing plate (31) is provided with a first forward and reverse rotating motor (34) connected with the lead screw (32) through a motor cover, the lower end of the bearing plate (31) is slidably connected with a displacement block (35), the lead screw (32) and the guide pillar (33) penetrate through the displacement block (35), the lead screw (32) is in threaded connection with the displacement block (35), the guide pillar (33) is slidably connected with the displacement block (35), the lower end of the displacement block (35) is provided with a transmission cylinder (36), a blanking head (37) is installed at the telescopic end of the transmission cylinder (36), a support assembly (38) is arranged between the bearing plate (31) and the U-shaped frame (1), and the support assembly (38) is used for carrying out size self-adaption support on the interior of a carbon fiber tube (5).
2. The automatic blanking apparatus of carbon fiber composite material as recited in claim 1, wherein: the correcting component (25) comprises arc-shaped frames (251), the front and back of the upper end of the supporting seat (23) are symmetrically provided with the two arc-shaped frames (251), a plurality of top extension spring rods (252) are uniformly arranged on one side, close to the middle of the supporting seat (23), of the arc-shaped frames (251) in the circumferential direction, one ends, far away from the arc-shaped frames (251), of the top extension spring rods (252) are provided with arc-shaped top plates (253) jointly, and the arc-shaped top plates (253) are in sliding contact with the arc-shaped bearing plates (24).
3. The automatic blanking apparatus of carbon fiber composite material as recited in claim 1, wherein: spacing subassembly (26) are including spacing spout (261), two spacing spouts (261) have been seted up to the equal bilateral symmetry in both sides around one side of supporting seat (23) is kept away from in camber bearing board (24), sliding connection has sliding block (262) in spacing spout (261), controls and is provided with arc pole (263) jointly between two relative sliding block (262), and a plurality of mounting grooves have evenly been seted up to one side circumference that arc pole (263) are close to camber bearing board (24), are provided with extruded article (264) in the mounting groove.
4. The automatic blanking apparatus of carbon fiber composite material as recited in claim 3, wherein: spacing subassembly (26) still include executive rod (265), executive rod (265) are installed to one side that supporting seat (23) middle part was kept away from in sliding block (262), it is provided with linkage block (267) jointly to control two relative executive rod (265) and pass behind arc type frame (251) the one end of keeping away from supporting seat (23) middle part, be provided with shrink spring (266) between sliding block (262) and arc type frame (251), shrink spring (266) cover is established and is not contacted with executive rod (265) in the outside of executive rod (265), the front and back both sides wall of U type frame (1) all is provided with fixed block (268), one side that U type frame (1) middle part was kept away from in linkage block (267) and fixed block (268) are close to the arc type convex surface in one side in U type frame (1) middle part, linkage block (267) and fixed block (268) slide and contradict, and the distance between the arc type convex surface of linkage block (267) and arc type frame (251) is less than the distance between the arc type fixed block (251) of arc type frame (268).
5. The automatic blanking apparatus for carbon fiber composite material as recited in claim 4, wherein: the support assembly (38) comprises a support plate (381), wherein: the front side of accepting board (31) is opened and is equipped with the through-hole, and sliding connection has backup pad (381) in the through-hole, and the left and right symmetry is provided with two reinforcing plates (382) with backup pad (381) bottom sliding connection on fixed block (268) the front side of U type frame (1), and the rear side of accepting board (31) is installed locating piece (383), and the Y type groove with backup pad (381) matched with is seted up to the front end of locating piece (383).
6. The automatic blanking apparatus for carbon fiber composite material as recited in claim 5, wherein: the front end of the U-shaped frame (1) is provided with a second forward and reverse rotation motor (384) through a support frame, an output shaft of the second forward and reverse rotation motor (384) is sleeved with a transmission gear (385), the lower end of a support plate (381) is provided with a fixed tooth seat (386) meshed with the transmission gear (385), two adjustable expansion plates (387) are symmetrically arranged at the upper end of the support plate (381), and a plurality of connecting rods (388) are arranged between the two adjustable expansion plates (387) at equal intervals from front to back.
7. The automatic blanking apparatus of carbon fiber composite material as recited in claim 3, wherein: the extrusion piece (264) is composed of a telescopic spring rod (269), a resisting roller (270) and an anti-slip ring (271), wherein: the anti-slip device is characterized in that a telescopic spring rod (269) is arranged in the mounting groove, one end, far away from the arc-shaped rod (263), of the telescopic spring rod (269) is provided with a butting roller (270), the outer wall of the butting roller (270) is provided with a plurality of anti-slip rings (271) at equal intervals along the axis direction of the butting roller, and the axes of the butting roller (270) and the anti-slip rings (271) are perpendicular to the axis of the arc-shaped bearing plate (24).
8. The automatic blanking apparatus for carbon fiber composite material as recited in claim 2, wherein: one side of the arc-shaped top plate (253) far away from the supporting seat (23) is provided with a guide plate (254), one end of the guide plate (254) far away from the supporting seat (23) gradually inclines towards one side far away from the middle part of the U-shaped frame (1), and the inner wall of the arc-shaped supporting plate (24) is provided with an elastic anti-slip pad (241).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116395202A (en) * | 2023-06-07 | 2023-07-07 | 泰州全得不锈钢有限公司 | Automatic metal sheet packaging equipment |
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