CN110339969B - Putty feeder and automatic material injection system applying same - Google Patents
Putty feeder and automatic material injection system applying same Download PDFInfo
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- CN110339969B CN110339969B CN201910459967.9A CN201910459967A CN110339969B CN 110339969 B CN110339969 B CN 110339969B CN 201910459967 A CN201910459967 A CN 201910459967A CN 110339969 B CN110339969 B CN 110339969B
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- plugging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- Coating Apparatus (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a plugging material feeding machine and an automatic material injection system applying the same. In the invention, the original manual holding of the material injection head is changed into a six-axis robot driving the material injection head; the original manual searching of the position of the injection port is changed into the visual positioning of the position of the injection port; the original manual control of the material injection switch is changed into a program automatic control switch to control the material injection amount; the original manual plugging is changed into automatic plugging; the labor intensity of operators is reduced, and the automation degree and the working efficiency are improved.
Description
Technical Field
The invention relates to the technical field of coating thread glue on a thread part of a water pipe, in particular to a plugging material feeder and an automatic material injection system applying the plugging material feeder.
Background
At present, in the current electric water heater assembly line, the process of injecting foaming materials is manual material injection, the manual material injection efficiency is low, the operation labor intensity is high, the material injection amount is not easy to control, the chemical raw materials of the injected materials are poisonous and harmful and can be stored for safety risk, the temperature of the material injection line body area in a heat insulation room is higher, and the comfort level is poor; moreover, the manual operation is still used for the work of cutting, blocking and the like of the blocking material after the material injection, so that the problems of high labor intensity and the like exist;
therefore, it is desirable to provide a plugging material feeding machine with low labor intensity and high automation degree and an automatic material injection system using the plugging material feeding machine.
Disclosure of Invention
The invention aims to provide a plugging material feeder with low labor intensity and high automation degree and an automatic material injection system applying the plugging material feeder, aiming at the defects and the defects of the prior art.
In order to achieve the purpose, the invention provides the following scheme: the invention provides a blocking material feeding machine which comprises a blocking material frame body, a blocking material table top and a supporting plate, wherein the blocking material table top and the supporting plate are arranged on the blocking material frame body; the upper surface of putty mesa is provided with relatively and compresses tightly subassembly and blank subassembly, compress tightly the subassembly including the compressing tightly cylinder that connects gradually, compress tightly the blade holder and compress tightly the blade, the blank subassembly is including the blank cylinder, blank blade holder and the blank blade that connect gradually, compress tightly the blade with the cooperation of blank blade is right the putty cuts off, it is located to compress tightly the blade the top of blank blade, the below that compresses tightly the blade is provided with first detection sensor, the top that compresses tightly the blade is provided with the third and detects the sensor.
Preferably, the lifting cylinder is arranged on the blocking table surface and/or the supporting plate.
Preferably, the diameter of the first through hole is not smaller than the inner diameter of the guide sleeve.
Preferably, the clamping end of the clamping claw is of a circular arc structure.
Preferably, compress tightly the subassembly with be provided with an end seat between the blank subassembly, the end seat with exist between the putty mesa and supply to compress tightly the blade with the clearance that the blank blade passed, the end seat sets up through a plurality of distance sleeves on the putty mesa, be provided with the confession on the end seat the second through-hole that the putty passed, the diameter of second through-hole is less than the diameter of putty.
Preferably, avoidance holes for avoiding the clamping jaws are formed in two sides of the second through hole.
Preferably, the third detection sensor is disposed at a side of the end seat close to the blanking assembly, and the third detection sensor is configured to detect the blocking in the second through hole.
Preferably, be provided with the protection casing on the putty mesa, be provided with the cavity in the protection casing, the cavity is used for holding compress tightly the subassembly with the blank subassembly, the top surface of protection casing is provided with and is used for observing compress tightly the subassembly with the observation hole and the confession of blank subassembly the third through-hole that the putty passed.
The invention also provides an automatic material injection system which comprises a robot, a material injection mechanism, the blocking material feeder and a conveying mechanism, wherein the material injection mechanism comprises a clamp support, a material injection gun head arranged on the clamp support, and a visual detection system and a blocking clamping jaw which are arranged on two sides of the material injection gun head, the blocking material feeder is arranged on one side of the conveying mechanism, the blocking material feeder is close to the blocking clamping jaw, the blocking clamping jaw comprises a guide rod cylinder and a clamping jaw cylinder which are sequentially connected, the guide rod cylinder is arranged on the clamp support, the lower end part of the clamping jaw cylinder is connected with the two clamping jaw blocks, the clamping jaw cylinder is used for driving the two clamping jaw blocks to grab and release the blocking material, and a fourth detection sensor for detecting the blocking material position is arranged on the side wall of the lower end of the clamping jaw cylinder.
Preferably, the robot is a six-axis robot, the model is IRB6700-150/3, 20, and the model of the injection gun head is: 1218 series material injection gun heads, the ohm dragon camera model in the visual inspection system is: FZ-S2M, the lens model is: VS-1614H.
Compared with the prior art, the invention has the following beneficial effects:
1. the automatic material injection system disclosed by the invention is changed from the original manual handheld material injection head into the six-axis robot driven material injection head; the original manual searching of the position of the injection port is changed into the visual positioning of the position of the injection port; the original manual operation of the material injection switch is changed into a program automatic control switch to control the material injection amount; the original manual plugging of the plugging material is changed into automatic plugging of the plugging material; the labor intensity of operators is reduced, and the automation degree and the working efficiency are improved.
2. According to the automatic material injection system disclosed by the invention, the material injection gun head, the visual detection and the material blocking clamping jaw are integrally and compactly arranged on the clamp, the transfer function of the robot is fully utilized, the action amplitude is reduced, and the detection, the material injection and the material blocking are completed in one step. When the product is conveyed, the robot performs preparation for next action, and the working efficiency is improved.
3. The automatic material injection system disclosed by the invention is provided with a special material blocking and feeding machine to replace manual material cutting and blocking; the special machine automatically cuts materials and is supplied to a robot for grabbing.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
Fig. 1 is a schematic structural diagram (one) of the whole plugging material feeder of the invention;
fig. 2 is a schematic view (two) of the overall structure of the putty feeder after the protective cover is removed;
fig. 3 is a partial structural schematic view (one) of the plugging material feeding machine of the invention;
fig. 4 is a partial structural schematic view (two) of the plugging material feeding machine of the invention;
FIG. 5 is a schematic diagram of the overall structure of the automatic injection system of the present invention;
fig. 6 is a schematic view of the overall structure of the material injection mechanism in fig. 5.
Wherein, 1-a blocking frame body, 2-a blocking table surface, 3-a supporting plate, 4-a lifting and holding component, 5-a lifting cylinder, 6-a clamping cylinder, 7-a clamping jaw, 8-a guide sleeve, 9-a clamping hole, 10-a second detection sensor, 11-a pressing component, 12-a cutting component, 13-a pressing cylinder, 14-a pressing tool apron, 15-a pressing blade, 16-a cutting cylinder, 17-a cutting tool apron, 18-a cutting blade, 19-a first detection sensor, 20-a third detection sensor, 21-an end seat, 22-a protective cover, 23-a robot, 24-a material injection mechanism, 25-a blocking and material supply machine, 26-a conveying mechanism, 27-a clamp bracket, 28-a material injection gun head, 29-visual detection system, 30-guide rod cylinder, 31-clamping jaw cylinder, 32-clamping jaw block, 33-fourth detection sensor and 34-material blockage.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a plugging material feeder with low labor intensity and high automation degree and an automatic material injection system applying the plugging material feeder, aiming at the defects and the defects of the prior art.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1-4, the invention provides a blocking material feeding machine 25, which comprises a blocking material frame body 1, and a blocking material table top 2 and a support plate 3 which are arranged on the blocking material frame body 1, wherein a lifting and clamping assembly 4 and a guide assembly are arranged between the blocking material table top 2 and the support plate 3, the lifting and clamping assembly 4 comprises a lifting cylinder 5 and a clamping and clamping cylinder 6 connected with the lifting cylinder 5, two ends of the clamping and clamping cylinder 6 are both connected with clamping jaws 7, the guide assembly comprises a guide sleeve 8 of a hollow structure for blocking material 35 to pass through, first through holes communicated with the guide sleeve 8 are arranged on the blocking material table top 2 and the support plate 3, clamping holes 9 for the clamping jaws 7 to pass through are arranged on the opposite side of the guide sleeve 8, and a second detection sensor 10 for detecting the material inside the guide sleeve 8 is arranged on the guide sleeve 8; the upper surface of putty mesa 2 is provided with relatively and compresses tightly subassembly 11 and blank subassembly 12, compress tightly subassembly 11 including the compressing cylinder 13 that connects gradually, compress tightly blade holder 14 and compress tightly blade 15, blank subassembly 12 is including the blank cylinder 16 that connects gradually, blank blade holder 17 and blank blade 18, compress tightly blade 15 and the cooperation of blank blade 18 and cut off putty 35, it is located the top of blank blade 18 to compress tightly blade 15, the below that compresses tightly blade 15 is provided with first detection sensor 19, the top that compresses tightly blade 15 is provided with third detection sensor 20.
Wherein, the lifting cylinder 5, the clamping cylinder 6, the pressing cylinder 13, the blanking cylinder 16, the first detecting sensor 19 (model is ohm dragon E32-D21R 2M), the second detecting sensor 10 (model is ohm dragon E32-D21R 2M, the third detecting sensor 20 (model is ohm dragon E32-D21R 2M), and the like are all conventional parts in the prior art, therefore, the specific limitation is not needed, the conventional parts can carry out corresponding work control according to the manual or automatic control mode existing in the prior art, as the control mode can find the corresponding mature technology in the prior art, the technicians in the field can easily understand, so the specific disclosure is not needed, the words of arrangement, connection, and the like between the parts described in the invention are not limited to the specific connection mode, as long as the words can play the connection purpose and can operate after connection, in the prior art, a plurality of fixed connection or movable connection and wire connection or wireless connection modes exist, such as welding, bolt connection, socket joint, Bluetooth wireless connection and the like, so that specific disclosure and limitation are not made; the working process is as follows: initial state: the pressing cylinder 13/the material cutting cylinder 16 are extended, and the clamping cylinder 6 is opened/the lifting cylinder 5 is retracted; the working state is as follows: the putty 35 is put into manually, and the second detection sensor 10 detects the product entering, starts automatic operation, and the follow-up step is as follows: 1) the clamping cylinder 6 retracts to clamp the product; 2) the lifting cylinder 5 extends out, the product extends out, and the third detection sensor 20 detects that the product enters; 3) the pressing cylinder 13 extends out; 4) the clamping cylinder 6 is opened; 5) the lifting cylinder 5 retracts; 6) the clamping cylinder 6 retracts to clamp the product; 7) the material cutting cylinder 16 extends out to cut off the product; 8) the robot 23 takes the cut product and the third detection sensor 20 detects that there is no product; 9) the compacting cylinder 13/blanking cylinder 16 are all retracted. And entering the next cycle until the first detection sensor 19 and the second detection sensor 10 both detect that no product is produced, and alarming to prompt manual feeding.
According to the invention, the lifting cylinder 5 is arranged on the blocking table surface 2 and/or the supporting plate 3.
The diameter of the first through hole is not less than the inner diameter of the guide sleeve 8.
The clamping end of the clamping claw is of a circular arc structure.
According to the invention, an end seat 21 is arranged between the pressing component 11 and the blanking component 12, a gap for the pressing blade 15 and the blanking blade 18 to pass through is formed between the end seat 21 and the blanking table top 2, the end seat 21 is arranged on the blanking table top 2 through a plurality of spacers, a second through hole for the blanking 35 to pass through is arranged on the end seat 21, and the diameter of the second through hole is smaller than that of the blanking 35.
Avoidance holes for avoiding the clamping jaw 7 are formed in two sides of the second through hole.
The third detecting sensor 20 is disposed at a side close to the end seat 21 of the blanking assembly 12, and the third detecting sensor 20 is used for detecting the blockage 35 in the second through hole.
According to the invention, the protective cover 22 is arranged on the blocking table top 2, a hollow cavity is arranged in the protective cover 22 and is used for accommodating the pressing component 11 and the blanking component 12, and an observation hole for observing the pressing component 11 and the blanking component 12 and a third through hole for allowing the blocking material 35 to pass through are formed in the top surface of the protective cover 22.
As shown in fig. 5-6, the present invention further provides an automatic material injection system, which comprises a robot 23, a material injection mechanism 24, the above-mentioned blocking material feeder 25 and a conveying mechanism 26, wherein the material injection mechanism 24 comprises a fixture support 27, a material injection gun head 28 arranged on the fixture support 27, and a visual detection system 29 and a blocking material clamping jaw arranged on both sides of the material injection gun head 28, the blocking material feeder 25 is arranged on one side of the conveying mechanism 26, and the blocking material feeder 25 is close to the blocking material clamping jaw, the blocking material clamping jaw comprises a guide rod cylinder 30 and a clamping jaw cylinder 31 which are connected in sequence, the guide rod cylinder 30 is arranged on the clamp bracket 27, the lower end part of the clamping jaw cylinder 31 is connected with two clamping jaw blocks 32, the clamping jaw cylinder 31 is used for driving the two clamping jaw blocks 32 to grab and release the blocking material 35, and a fourth detection sensor 34 for detecting the position of the putty 35 is arranged on the side wall of the lower end of the clamping jaw air cylinder 31.
The robot is a six-axis robot, the model is IRB6700-150/3, 20, and the model of the material injection gun head is as follows: 1218 series material injection gun heads, the ohm dragon camera model in the visual inspection system is: FZ-S2M, the lens model is: VS-1614H.
The principle and the implementation mode of the invention are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (10)
1. A blocking material feeding machine is characterized by comprising a blocking material frame body, a blocking material table top and a supporting plate, wherein the blocking material table top and the supporting plate are arranged on the blocking material frame body, a lifting and clamping assembly and a guiding assembly are arranged between the blocking material table top and the supporting plate, the lifting and clamping assembly comprises a lifting cylinder and a clamping cylinder connected with the lifting cylinder, clamping jaws are connected to two ends of the clamping cylinder, the guiding assembly comprises a guide sleeve of a hollow structure for blocking materials to pass through, first through holes communicated with the guide sleeve are formed in the blocking material table top and the supporting plate, clamping holes for the clamping jaws to pass through are formed in the opposite sides of the guide sleeve, and a second detection sensor for detecting the materials in the guide sleeve is arranged on the guide sleeve; the upper surface of putty mesa is provided with relatively and compresses tightly subassembly and blank subassembly, compress tightly the subassembly including the compressing tightly cylinder that connects gradually, compress tightly the blade holder and compress tightly the blade, the blank subassembly is including the blank cylinder, blank blade holder and the blank blade that connect gradually, compress tightly the blade with the cooperation of blank blade is right the putty cuts off, it is located to compress tightly the blade the top of blank blade, the below that compresses tightly the blade is provided with first detection sensor, the top that compresses tightly the blade is provided with the third and detects the sensor.
2. The plugging supply machine of claim 1, wherein said lifting cylinder is disposed on said plugging table and/or said support plate.
3. The plugging supply machine of claim 1, wherein the diameter of the first through hole is not less than the inner diameter of the guide sleeve.
4. The plugging supply machine of claim 1, wherein the clamping ends of the clamping jaws are of a circular arc configuration.
5. The plugging material supply machine according to claim 1, wherein an end seat is arranged between the compressing assembly and the blanking assembly, a gap for the compressing blade and the blanking blade to pass through is arranged between the end seat and the plugging material table surface, the end seat is arranged on the plugging material table surface through a plurality of spacers, a second through hole for the plugging material to pass through is arranged on the end seat, and the diameter of the second through hole is smaller than that of the plugging material.
6. The plugging feeding machine according to claim 5, wherein avoidance holes for avoiding the clamping jaws are provided on both sides of the second through hole.
7. The plugging supply machine of claim 5, wherein said third detection sensor is disposed on a side of said end seat adjacent to said blanking assembly, said third detection sensor for detecting said plugging in said second through hole.
8. The plugging material supply machine according to claim 1, wherein a protective cover is arranged on the plugging material table top, a hollow cavity is arranged in the protective cover, the hollow cavity is used for accommodating the pressing component and the blanking component, and an observation hole for observing the pressing component and the blanking component and a third through hole for the plugging material to pass through are arranged on the top surface of the protective cover.
9. An automatic injection system comprising a robot, an injection mechanism, a putty feeder according to any one of claims 1 to 8 and a conveyor mechanism, the material injection mechanism comprises a clamp bracket, a material injection gun head arranged on the clamp bracket, a visual detection system and a material blocking clamping jaw which are arranged on two sides of the material injection gun head, the material blocking feeder is arranged on one side of the conveying mechanism, and the blocking material feeding machine is close to the blocking material clamping jaw, the blocking material clamping jaw comprises a guide rod cylinder and a clamping jaw cylinder which are connected in sequence, the guide rod cylinder is arranged on the clamp bracket, the lower end part of the clamping jaw cylinder is connected with the two clamping jaw blocks, the clamping jaw cylinder is used for driving the two clamping jaw blocks to grab and release the blocked material, and a fourth detection sensor for detecting the material blocking position is arranged on the side wall of the lower end of the clamping jaw cylinder.
10. The automatic injection system of claim 9, wherein the robot is a six-axis robot of type IRB6700-150/3, 20, and the injection lance head is of type: 1218 series material injection gun heads, the ohm dragon camera model in the visual inspection system is: FZ-S2M, the lens model is: VS-1614H.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910459967.9A CN110339969B (en) | 2019-05-30 | 2019-05-30 | Putty feeder and automatic material injection system applying same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910459967.9A CN110339969B (en) | 2019-05-30 | 2019-05-30 | Putty feeder and automatic material injection system applying same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110339969A CN110339969A (en) | 2019-10-18 |
| CN110339969B true CN110339969B (en) | 2021-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910459967.9A Active CN110339969B (en) | 2019-05-30 | 2019-05-30 | Putty feeder and automatic material injection system applying same |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6076997A (en) * | 1983-09-30 | 1985-05-01 | レンゴー株式会社 | Sheet puncher |
| JP4514306B2 (en) * | 2000-10-18 | 2010-07-28 | ホリゾン・インターナショナル株式会社 | Three-way cutting machine |
| CN108058246A (en) * | 2017-12-29 | 2018-05-22 | 杨小叶 | A kind of bamboo and wood products's cutting device for processing |
| CN208005801U (en) * | 2018-02-09 | 2018-10-26 | 郑州日产汽车有限公司 | The long pipe processing device of high-precision full-automatic |
| CN208289440U (en) * | 2018-03-30 | 2018-12-28 | 东莞锐鼎电子科技有限公司 | A kind of intermetallic composite coating bar stock cutting device |
| CN109546823A (en) * | 2018-12-25 | 2019-03-29 | 唐春芳 | Stator core coil winding machine insulating sleeve automatic feed mechanism |
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Address after: Room 501, Sino German Ecological Park Management Committee, 2877 Tuanjie Road, Huangdao District, Qingdao City, Shandong Province 266000 Patentee after: Qingdao Haier Wisdom Electrical Equipment Co.,Ltd. Patentee after: Qingdao Beiyang Tianqing Digital Intelligence Co.,Ltd. Address before: Room 501, Sino German Ecological Park Management Committee, 2877 Tuanjie Road, Huangdao District, Qingdao City, Shandong Province 266000 Patentee before: Qingdao Haier Wisdom Electrical Equipment Co.,Ltd. Patentee before: QINGDAO BYTQ UNITED DIGITAL INTELLIGENCE CO.,LTD. |
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