CN110335527A - A kind of intelligent plant producing line analogue system - Google Patents
A kind of intelligent plant producing line analogue system Download PDFInfo
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- CN110335527A CN110335527A CN201910479512.3A CN201910479512A CN110335527A CN 110335527 A CN110335527 A CN 110335527A CN 201910479512 A CN201910479512 A CN 201910479512A CN 110335527 A CN110335527 A CN 110335527A
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- 238000004088 simulation Methods 0.000 claims abstract description 28
- 238000012549 training Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 9
- 210000004907 gland Anatomy 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 7
- 230000006855 networking Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 2
- 235000009508 confectionery Nutrition 0.000 description 8
- 230000001939 inductive effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
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- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- Educational Administration (AREA)
- Educational Technology (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a kind of intelligent plant producing line analogue systems, including intelligent mobile terminal, cloud platform server, intelligent gateway server and intelligent plant producing line simulation training platform, the intelligent gateway server is used to network with the intelligent mobile terminal and cloud platform server, the order information of the intelligent mobile terminal is received, and the order information is sent to the intelligent plant producing line simulation training platform and carries out simulation process.Ensemble simulation of the present invention producing line feeding is processed, assembly, the processes such as blanking, intelligent plant producing line understanding, study are aimed at, has the characteristics that simulate customization, personalization, flexibility, intelligence, greenization in intelligent plant, each module of platform has fully demonstrated intelligent characteristic；A carrier can be provided for Faculty and Students, student can be allowed to undergo, practice, study, and improve the learning interest of student, the manipulative ability of exercise student ', the overall qualities of training student.
Description
Technical field
The present invention relates to teaching training apparatus technical field, especially a kind of intelligent plant producing line analogue system.
Background technique
It currently, is the development for adapting to industrial technology, many universities and colleges offer about industry 4.0, industry internet, intelligent work
The course of factory, intelligence manufacture etc..But at the same time, it is contemplated that a large amount of new technologies and new opplication of introducing, necessary training operation
It is indispensable, just can training student from books move towards real industry spot.In this case, just it is highly desirable to a kind of intelligence
Factory's producing line emulation platform system, to introduce certain practical context and training operation, auxiliary teacher preferably explains intelligent work
The relevant knowledge of factory.
Summary of the invention
The present invention is in view of the above-mentioned problems, provide a kind of intelligent plant producing line analogue system.The technical solution of the present invention is as follows:
A kind of intelligent plant producing line analogue system, including intelligent mobile terminal, cloud platform server, intelligent gateway server
With intelligent plant producing line simulation training platform, the intelligent gateway server is used to take with the intelligent mobile terminal and cloud platform
Business device networking receives the order information of the intelligent mobile terminal, and the order information is sent to the intelligent plant and is produced
Line simulation training platform carries out simulation process；The intelligent plant producing line simulation training platform includes:
Cabinet and be arranged in the cabinet be equipped with several stations conveyer belt apparatus；
Carrier carries the order information and successively carries out emulation work by the station by conveyer belt apparatus conveying
Industry processing；
Order module for reading and writing, setting are written and read the order information on the station；
Identifier, for identification relative position of the carrier and the station；
Executing agency is arranged on the station and carries out the emulation job processing to the carrier；
Control unit is electrically connected and is controlled with the identifier and executing agency.
The conveyer belt that the conveyer belt apparatus is closed loop is further explained as the present invention.
Further, the carrier is box body, and the conveyer belt sets gradually upper box station, charger along direction of travel
Position, upper cover station and shipment station；The upper box station is equipped with for case structure and push away case structure；It is set on the loading station
There is the feeding machanism that emulation material is loaded to the box body；The upper cover station is equipped with for lid mechanism and gland robot；Institute
Shipment station is stated equipped with shipment manipulator.
Further, the box body specification is two or more, it is described for case structure and the group number of push away case structure with it is described
The specification kind number of box body is identical.
Further, the feeding machanism contain at least two more than inlet.
Further, the order module for reading and writing is RFID read-write module.
Further, the identifier is infrared sensor.
Further, described control unit is PLC control unit.
Further, the executing agency by the driving of electrically driven, gas circuit or electrically with gas circuit combination drive.
It further, further include the monitoring unit being made of several industrial panel computers, to the intelligent plant producing line
The operating parameter of simulation training platform carries out visual control.
Beneficial effects of the present invention:
Integrated Simulation Platform system set of the invention simulates producing line feeding, processes, assembly, the processes such as blanking, specially
For intelligent plant producing line understanding, study, there is customization, personalization, flexibility, intelligence, greenization in simulation intelligent plant
The features such as, each module of platform has fully demonstrated intelligent characteristic；A carrier can be provided for Faculty and Students,
Student can be allowed to undergo, practice, study, improve the learning interest of student, the manipulative ability of exercise student ', training student
Overall qualities.In addition, open system, student can be according to oneself experiment demand assembly and adjustment, to realize different answer
With；It can be used for imparting knowledge to students, scientific research, the multiple fields such as real training, provide scene presentation for teaching；Platform and direction are provided for scientific research；For
Real training provides single-station and multistation cooperates with reality teaches pattern.
Detailed description of the invention
Fig. 1 is that present system is connected to the network schematic diagram；
Fig. 2 is intelligent plant of embodiment of the present invention producing line simulation training platform overall structure diagram one；
Fig. 3 is intelligent plant of embodiment of the present invention producing line simulation training platform overall structure diagram two；
Fig. 4 is box station partial structurtes enlarged drawing on intelligent plant of embodiment of the present invention producing line simulation training platform；
Fig. 5 is intelligent plant of embodiment of the present invention producing line simulation training platform loading station partial structurtes enlarged drawing；
Fig. 6 is intelligent plant of embodiment of the present invention producing line simulation training platform upper cover station partial structurtes enlarged drawing；
Fig. 7 is intelligent plant of embodiment of the present invention producing line simulation training platform shipment station partial structurtes enlarged drawing.
Appended drawing reference: cabinet 1, conveyer belt 2, upper case assembly 3, for case structure 31, push away box cylinder 32, the first RFID read-write
Module 33, upper sugared component 4, sugared cylinder 43 on sugared cylinder 42, second on feeding machanism 41, first, upper sugared infrared sensor 44,
Second RFID read-write module 45, cover assembly 5, on lid mechanism 51, gland robot 52, upper cover infrared sensor 53, first
Lid cylinder 54, third RFID read-write module 55, upper cover fixing mechanism 56, the second upper cover cylinder 57, third upper cover cylinder 58, under
Expect component 6, six-shaft industrial robot 61, blanking infrared sensor 62, the first blanking cylinder 63, the 4th RFID module for reading and writing 64,
Blanking fixed mechanism 65, the second blanking cylinder 66, monitoring unit 7, industrial panel computer 71, control unit 8, bonbon box 9.
Specific embodiment
Embodiment:
The embodiment of the present invention is described in detail with reference to the accompanying drawing, it is clear that described embodiment is only the present invention
A part of the embodiment, instead of all the embodiments.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right",
The orientation or positional relationship of the instructions such as "top", "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
Intelligent plant producing line analogue system of the invention, including intelligent mobile terminal, cloud platform server, intelligent gateway clothes
Business device and intelligent plant producing line simulation training platform, the intelligent gateway server is used for and the intelligent mobile terminal and Yun Ping
The networking of platform server receives the order information of the intelligent mobile terminal, and the order information is sent to the intelligent work
Factory's producing line simulation training platform carries out simulation process.
Referring specifically to an application example shown in attached drawing 1 to 7, the intelligent plant producing line simulation training platform is with candy
It is packaged as the practical traning platform of analogue simulation, including cabinet 1, conveyer belt 2, upper case assembly 3, upper sugared component 4, cover assembly 5, blanking
Component 6, monitoring unit 7 and control unit 8.It is arranged on cabinet 1 in the conveyer belt 2 of closed loop configuration, for transporting emulation
The bonbon box 9 of simulated object, the row of upper case assembly 3, upper sugared component 4, cover assembly 5 and blanking component 6 along the conveyer belt 2
It is successively set on the cabinet 1 into direction；Setting the intracorporal control unit 8 of 1 cabinet of cabinet by local router with
The connection of intelligent gateway server, carries out data interaction.
First station of the present embodiment is upper box station, and the bonbon box 9 of design is three kinds of specifications, correspondingly the upper box group
Part 3 includes three groups for case structure 31 and pushes away box cylinder 32, and the first RFID read-write module 33 is arranged on the upper case assembly 3.
On this station, control unit 8 acquires order information and according to order information (comprising selecting by intelligent gateway server
The specification type of bonbon box 9) control for case structure 31 provides the bonbon box 9 of corresponding specification, then the first RFID read-write module
The 33 corresponding order informations of write-in are into the bonbon box 9 for needing to release；Then it is pushed out on conveyer belt 2 by accordingly pushing away box cylinder 32
To be transported to next station.Described control unit 8 is responsible for the processing of various inductive signals, and sends and execute order, passes through circuit
Time series stereodata is carried out to each unit with gas circuit.
The second station of the present embodiment is loading station, and the upper sugared component 4 being arranged on loading station includes six stations
Sugared cylinder 43 on sugared cylinder 42 and second on feeding machanism 41, first is additionally provided with upper sugared infrared sensing on the upper sugared station
Device 44 and the second RFID read-write module 45.The described upper sugared infrared sensor 44 needs to be processed bonbon box 9 and passes through recognizing
When, corresponding signal is exported to control unit 8, is controlled sugared cylinder 42 on first and is acted, bonbon box 9 to be processed is pushed into second
RFID read-write module 45 reads the order information in the bonbon box 9 to be processed by the second RFID read-write module 45；The feed
Mechanism 41 provides with the candy of the corresponding type of order information and releases corresponding candy extremely by sugar cylinder 43 on described second
In bonbon box 9, the second RFID read-write module 45 updates the order information in bonbon box 9 after the completion.The control unit 8 is negative
The processing of various inductive signals is blamed, and sends and executes order, time series stereodata is carried out to each unit by circuit and gas circuit.
The 3rd station of the present embodiment is upper cover station, and the cover assembly 5 being arranged on upper cover station includes three stations
For lid mechanism 51 (the specification kind number corresponding to bonbon box 9), the gland robot 52 of four axis, upper cover infrared sensor 53, first
Upper cover cylinder 54, third RFID read-write module 55, upper cover fixing mechanism 56, the second upper cover cylinder 57 and three stations third on
Lid cylinder 58.It is fixed with pneumatic clamper in the gland robot 52, to grab box cover.When the bonbon box 9 for completing candy distribution
When being sent to upper cover station via conveyer belt 2, upper cover infrared sensor 53 detects corresponding information, output corresponding signal to control
Unit 8, control the first upper cover cylinder 54 movement, is pushed into upper cover fixing mechanism 56 for bonbon box 9, the fixed mechanism waits for sugar
Compartmentalized box for holding assorted fruits and candies 9 is in place, fixed bonbon box 9.At this point, the third RFID read-write module 55 obtains the order information of bonbon box 9, judgement
Whether all candies are the allocated complete in order.If not yet distributing complete, the second upper cover cylinder 57 directly pushes away bonbon box 9
It does over again out.The box cover of three station being capable of providing for lid mechanism 51 corresponding to 9 specification of bonbon box.If third RFID read-write
Module 55 judges that all candies have been assigned, and according to the order information of acquisition, releases phase by the third upper cover cylinder 58
Corresponding box cover moves to corresponding position according to order information through the gland robot 52, picks up box cover by pneumatic clamper,
It then installs to bonbon box 9；After completing the movement, gland robot 52 returns to original position.Third RFID read-write module 55 later
The order information in bonbon box 9 is updated, fixed mechanism 17 unclamps, and then the second upper cover cylinder 57 will add the bonbon box 9 of box cover
Release return conveyer 2.The control unit 8 is responsible for the processing of various inductive signals, and sends and execute order, passes through electricity
Road and gas circuit carry out time series stereodata to each unit.
4th station of the present embodiment is shipment station, and the blanking component 6 being arranged on the shipment station includes six axis
Industrial robot 61, blanking infrared sensor 62, the first blanking cylinder 63, the 4th RFID read-write module 64, blanking fixed mechanism
65, the second blanking cylinder 66.It is fixed with pneumatic clamper on the six-shaft industrial robot 61, to grab the candy for completing processing
Box 9 is whole.When the bonbon box 9 for completing all processing is sent to shipment station via conveyer belt 2, blanking infrared sensor
62 detect that corresponding information, output corresponding signal to control unit 8 control the movement of the first blanking cylinder 63, bonbon box 9 pushed away
To blanking fixed mechanism 65, the blanking fixed mechanism 65 is in place to bonbon box 9, fixed bonbon box 9.At this point, the described 4th
RFID read-write module 64 obtains the order information of bonbon box 9, judges whether all working has been completed in order.If not yet complete
At blanking fixed mechanism 65 unclamps, and the second blanking cylinder 66 directly does over again the release of bonbon box 9；If being completed, six axis
Industrial robot 61 moves to corresponding position according to order information, catches bonbon box 9 whole by pneumatic clamper, the fixed machine of blanking
Structure 65 unclamps, and is then carried to discharging area via six-joint robot；After completing the movement, six-shaft industrial robot 61 returns to original
Position.The control unit 8 is responsible for the processing of various inductive signals, and sends and execute order, by circuit and gas circuit to each list
Member carries out time series stereodata.
For the ease of the operation of monitoring intelligent factory producing line analogue system, intelligent plant producing line simulation training in the present embodiment
The monitoring unit 7 comprising three industrial panel computers 71 composition, the operation of intelligent plant producing line simulation training platform has also been devised in platform
When, the data that monitoring unit 7 is collected can be transferred to device intelligence gateway, be then forwarded on corresponding industrial panel computer, institute
The industrial panel computer internal operation stated has the program of setting, realizes the effect of visualization to various data.
The control unit 8 of the present embodiment includes a PLC31 and its external member, and the PLC and its external member obtain institute in producing line
There is the information of sensor, feeds back in device intelligence gateway；The information then fed back according to gateway, it is gentle by circuit
Road regulates and controls producing line equipment.
Referring to attached drawing 1, device intelligence gateway includes PC host 33, and the PC host obtains phase from cloud platform service acquisition
The order information answered and the real time information in producing line is obtained from control unit 8, producing line is commanded according to corresponding production strategy
Operation.Can carry out the program setting of some systems using device intelligence gateway, for example, authorized user be arranged device password, into
The work of row related check, user information, that is, device password are saved to Relational database；Be arranged equipment state (ready, shutdown, it is busy,
Free time etc.)；State updates, and saves data and to functions such as Cloud Server feedback informations.The cloud platform service includes one
Cloud host.The cloud host is to establish data access, data storage, data forwarding service；The mobile terminal APP includes one
A APP application.The APP is applied remotely to release order, access and check order.
Only the preferred embodiment of the present invention has been described above, but is not to be construed as limiting the scope of the invention.This
Invention is not only limited to above embodiments, specific structure is allowed to vary, in short, all in independent claims of the present invention
Made various change is within the scope of the invention in protection scope.
Claims (10)
1. a kind of intelligent plant producing line analogue system, including intelligent mobile terminal, cloud platform server, intelligent gateway server and
Intelligent plant producing line simulation training platform, the intelligent gateway server are used for and the intelligent mobile terminal and cloud platform server
Networking, receives the order information of the intelligent mobile terminal, and the order information is sent to the intelligent plant producing line and is imitated
True practical traning platform carries out simulation process；It is characterized by: the intelligent plant producing line simulation training platform includes:
Cabinet and be arranged in the cabinet be equipped with several stations conveyer belt apparatus；
Carrier carries the order information and is successively added by station progress emulation job by conveyer belt apparatus conveying
Work；
Order module for reading and writing, setting are written and read the order information on the station；
Identifier, for identification relative position of the carrier and the station；
Executing agency is arranged on the station and carries out the emulation job processing to the carrier；
Control unit is electrically connected and is controlled with the identifier and executing agency.
2. intelligent plant producing line analogue system according to claim 1, it is characterised in that: the conveyer belt apparatus is closure
The conveyer belt of loop.
3. intelligent plant producing line analogue system according to claim 2, it is characterised in that: the carrier is box body, described
Conveyer belt sets gradually upper box station, loading station, upper cover station and shipment station along direction of travel；It is set on the upper box station
Have for case structure and push away case structure；The loading station is equipped with the feeding machanism that emulation material is loaded to the box body；It is described
Upper cover station is equipped with for lid mechanism and gland robot；The shipment station is equipped with shipment manipulator.
4. intelligent plant producing line analogue system according to claim 3, it is characterised in that: the box body specification be two kinds with
On, the group number for case structure and push away case structure is identical as the specification kind number of the box body.
5. intelligent plant producing line analogue system according to claim 3, it is characterised in that: the feeding machanism includes at least
More than two inlets.
6. intelligent plant producing line analogue system according to claim 3, it is characterised in that: the order module for reading and writing is
RFID read-write module.
7. intelligent plant producing line analogue system according to claim 3, it is characterised in that: the identifier is infrared sensing
Device.
8. intelligent plant producing line analogue system according to claim 3, it is characterised in that: described control unit is PLC control
Unit processed.
9. intelligent plant producing line analogue system according to claim 3, it is characterised in that: the executing agency is by electrically driving
Dynamic, gas circuit driving or electrically with gas circuit combination drive.
10. intelligent plant producing line analogue system according to claim 3, it is characterised in that: further include flat by several industry
The monitoring unit of plate computer composition carries out visual control to the operating parameter of the intelligent plant producing line simulation training platform.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910479512.3A CN110335527A (en) | 2019-06-04 | 2019-06-04 | A kind of intelligent plant producing line analogue system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910479512.3A CN110335527A (en) | 2019-06-04 | 2019-06-04 | A kind of intelligent plant producing line analogue system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111026024A (en) * | 2020-03-10 | 2020-04-17 | 蘑菇物联技术（深圳）有限公司 | Teaching method based on gateway simulation industrial field |
| CN112331006A (en) * | 2020-10-29 | 2021-02-05 | 海尔数字科技(南京)有限公司 | Industrial Internet application training system |
| CN113628493A (en) * | 2021-08-30 | 2021-11-09 | 行文智教(南京)教育科技有限公司 | Industrial internet network operation and maintenance training system |
| CN116009498A (en) * | 2023-02-21 | 2023-04-25 | 广东启创智能科技有限公司 | Desktop intelligent factory virtual-real synchronous application system and control method |
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