CN110329395B - New energy automobile is with having automatic equipment of bumper of preventing extrusion structure - Google Patents
New energy automobile is with having automatic equipment of bumper of preventing extrusion structure Download PDFInfo
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- CN110329395B CN110329395B CN201910695091.8A CN201910695091A CN110329395B CN 110329395 B CN110329395 B CN 110329395B CN 201910695091 A CN201910695091 A CN 201910695091A CN 110329395 B CN110329395 B CN 110329395B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/16—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being exterior fittings, e.g. bumpers, lights, wipers, exhausts
Abstract
The invention discloses an automatic bumper assembling device with an anti-extrusion structure for a new energy automobile, which is characterized in that a buffer plate is arranged at the top end of a second air cylinder, a fifth air cylinder pushes a first push rod to move before a bumper is assembled, so that a moving plate drives the second air cylinder to move to the edge of a bearing table, meanwhile, the second air cylinder is started, the second air cylinder pushes the buffer plate to move, so that the buffer plate moves to the top end of the bearing table, the buffer plate is matched with a travel switch arranged in a box body, so that the distance height between the buffer plate and the bearing table can limit the height of a movable assembling mechanism through the travel switch when the bumper is assembled, excessive acting force is applied to the bumper when the movable assembling mechanism assembles the bumper, the surface deformation caused by excessive stress when the bumper is assembled is prevented, and the qualification rate of the bumper assembly is greatly improved, thereby greatly improving the assembly efficiency of the bumper.
Description
Technical Field
The invention relates to the field of automatic assembly equipment, in particular to automatic bumper assembly equipment with an anti-extrusion structure for a new energy automobile, and belongs to automatic bumper assembly equipment.
Background
The new energy automobile refers to all other energy automobiles except gasoline and diesel engines, including fuel cell automobiles, hybrid automobiles, hydrogen energy power automobiles, solar automobiles and the like, and a bumper of the new energy automobile is a safety device for absorbing and buffering external impact force and protecting the front part and the rear part of an automobile body.
Current new energy automobile bumper automatic assembly device, owing to do not set up during the equipment and prevent extruded mechanism, make the bumper atress too big easily when automatic equipment, manipulator applys too big effort to the bumper easily when installing the part on to the bumper promptly, make the part bumper need bear very big extrusion force when the equipment, and then make the bumper cause surface deformation because of the application of effort easily in the assembling process, and then make the bumper surface crookedness of assembling can not satisfy the original design requirement of new energy automobile, and then the packaging efficiency of bumper has been reduced.
Disclosure of Invention
The invention aims to provide automatic bumper assembling equipment with an anti-extrusion structure for a new energy automobile, and the automatic bumper assembling equipment is used for solving the technical problem that the existing automatic bumper assembling device for the new energy automobile is not provided with an anti-extrusion mechanism during assembling, so that the bumper is easily stressed too much during automatic assembling, namely, too much acting force is easily applied to the bumper by a manipulator when parts are installed on the bumper, the bumper needs to bear large extrusion force during assembling of the parts, the surface of the bumper is easily deformed due to the application of the acting force during assembling, and the surface curvature of the assembled bumper cannot meet the original design requirement of the new energy automobile.
The purpose of the invention can be realized by the following technical scheme:
an automatic bumper assembling device with an anti-extrusion structure for a new energy automobile comprises: the bumper assembling device comprises a box body, a bearing platform, an anti-extrusion mechanism and a movable assembling mechanism, wherein the bearing platform is positioned in the box body and used for bearing a bumper, the anti-extrusion mechanism is positioned at the bottom end of the bearing platform and used for protecting the bumper during assembling, and the movable assembling mechanism is positioned at two ends of the bearing platform and used for assembling the bumper;
the upper end of the box body is fixedly provided with a workbench through a bolt, the upper end of the workbench is fixedly provided with an anti-extrusion mechanism, the anti-extrusion mechanism comprises a mounting frame, first air cylinders, a support plate, a movable plate, a buffer plate and a first push rod, the mounting frame is of a U-shaped structure, the two ends of the mounting frame are symmetrically provided with the first air cylinders, the first air cylinders are fixedly connected with the mounting frame through bolts, the top end of each first air cylinder is provided with a movable plate, the top end of each movable plate is fixedly provided with a clamping plate through a bolt, a bearing platform is arranged between the two first air cylinders and is positioned at the top end of the mounting frame, the bottom end of the mounting frame is vertically provided with the support plate, the support plate is fixedly connected with the mounting frame through a bolt, the top end of the support plate is inwards sunken and is provided with a mounting groove, a second cylinder is vertically installed at the top end of the moving plate through a bolt, a buffer plate is arranged at the top end of the second cylinder, a fifth cylinder is fixedly installed at one end of the supporting plate through a bolt, a first push rod is movably connected to one end of the fifth cylinder, one end of the first push rod is fixedly connected with the moving plate through a bolt, a limiting block is arranged at one end of the first push rod, and the limiting block is fixedly connected with the supporting plate through a bolt;
remove equipment mechanism and include the support frame, the fixed plate, the third cylinder, the connecting plate, fourth cylinder and manipulator, there is the second slide rail on the top of support frame through bolt fixed mounting, the upper end sliding connection of second slide rail has the second slider, there is the fixed plate on the top of second slider through bolt fixed mounting, there is the connecting plate one end of fixed plate through bolt fixed mounting, there is the second push rod one end of connecting plate through bolt fixed mounting, the one end swing joint of second push rod has the third cylinder, the third cylinder passes through bolt and support frame fixed connection, the one end of fixed plate is provided with the adjusting plate, the bottom of adjusting plate is provided with the manipulator that is used for the centre gripping part in order to carry out the equipment to the.
Further, a fourth cylinder is fixedly mounted at one end of the fixing plate through a bolt, a movable rod is movably connected to the top end of the fourth cylinder, the top end of the movable rod is fixedly connected with the adjusting plate through a bolt, and a rotary cylinder is fixedly mounted at the bottom end of the adjusting plate through a bolt.
Furthermore, the bottom end of the rotary cylinder is rotatably connected with a damping block, a groove is formed in the bottom end of the damping block, and a manipulator is fixedly installed in the groove through a bolt.
Furthermore, a push plate is arranged at one end of the adjusting plate, a moving block is arranged at one end of the push plate, the moving block is connected with a third sliding rail in a sliding mode, the third sliding rail is fixedly connected with the vertical plate through a bolt, and a manipulator is fixedly arranged at the bottom end of the adjusting plate through a bolt.
Further, the top of push pedal has the third push rod through bolt fixed mounting, and the top swing joint of third push rod has the sixth cylinder, and the sixth cylinder passes through bolt and riser fixed connection.
Furthermore, supports are symmetrically arranged at the upper end of the workbench and are fixedly connected with the workbench through bolts, a transverse plate is horizontally arranged between the two supports and is fixedly connected with the supports through bolts, and a conveying belt used for conveying parts is fixedly arranged at the upper end of the workbench.
Furthermore, a motor is fixedly mounted at one end of the transverse plate through a bolt, a screw rod is rotatably connected to one end of the motor, a transmission plate is movably connected to the screw rod, and the bottom end of the transmission plate is fixedly connected with the sliding block through a bolt.
Furthermore, the bottom end of the sliding block is slidably connected with a fourth sliding rail, the fourth sliding rail is fixedly connected with the transverse plate through a bolt, a moving rod is fixedly mounted at one end of the sliding block through a bolt, and a manipulator is fixedly mounted at the bottom end of the moving rod through a bolt.
The assembling method of the assembling equipment specifically comprises the following steps:
the method comprises the following steps that firstly, first cylinders are symmetrically arranged at two ends of an installation frame, so that the first cylinders are fixedly connected with the installation frame through bolts, a movable plate is arranged at the top ends of the first cylinders, a clamping plate is fixedly installed at the top ends of the movable plates through bolts, and a bearing table is arranged between the two first cylinders and is positioned at the top end of the installation frame;
secondly, vertically arranging a support plate at the bottom end of the mounting frame, enabling the support plate to be fixedly connected with the mounting frame through a bolt, fixedly installing a first slide rail in an installation groove at the top end of the support plate through a bolt, enabling the upper end of the first slide rail to be connected with a first slide block in a sliding mode, fixedly installing a movable plate at the top end of the first slide block through a bolt, vertically installing a second air cylinder at the top end of the movable plate through a bolt, arranging a buffer plate at the top end of the second air cylinder, fixedly installing a fifth air cylinder at one end of the support plate through a bolt, movably connecting one end of the fifth air cylinder with a first push rod, and fixedly connecting one end;
a third step of fixedly mounting a second slide rail on the top end of the support frame through a bolt, wherein the upper end of the second slide rail is connected with a second slide block in a sliding manner, the top end of the second slide block is fixedly mounted with a fixed plate through a bolt, one end of the fixed plate is fixedly mounted with a connecting plate through a bolt, one end of the connecting plate is fixedly mounted with a second push rod through a bolt, one end of the second push rod is movably connected with a third air cylinder, and the third air cylinder is fixedly connected with the support frame through a bolt;
fourthly, arranging a push plate at one end of the adjusting plate, fixedly connecting one end of the push plate with a movable block through a bolt, slidably connecting the movable block with a third slide rail, fixedly connecting the third slide rail with the vertical plate through a bolt, fixedly installing a mechanical arm at the bottom end of the adjusting plate through a bolt, fixedly installing a third push rod at the top end of the push plate through a bolt, movably connecting a sixth air cylinder at the top end of the third push rod, and fixedly connecting the sixth air cylinder with the vertical plate through a bolt;
the fifth step, starting the first cylinder to further push the movable plate to move up and down, so that the movable plate pushes the clamping plates to move up and down, the clamping plates provide clamping force for the bearing table at two ends of the bearing table, starting the fifth cylinder, the fifth cylinder pushes the first push rod to move, the first push rod pushes the movable plate to move, the movable plate drives the second cylinder to move to the edge of the bearing table, meanwhile, the second cylinder starts, and pushes the buffer plate to move, so that the buffer plate moves to the top end of the bearing table;
the sixth step, start the third cylinder, the third cylinder promotes the second push rod and removes, and then promote the fixed plate through the connecting plate and remove, and then promote the manipulator through the fixed plate and remove along the length direction of second slide rail, make the manipulator accomplish the clamp of part get and to the equipment of bumper, the fourth cylinder starts, the fourth cylinder promotes the adjusting plate and reciprocates, and then drive the damping piece and reciprocate, assemble the part of different positions on the bumper with driving manipulator adjustment height, revolving cylinder starts simultaneously, it uses revolving cylinder to rotate as the center to drive the damping piece, and then drive the manipulator and rotate, in order to assemble different position parts on the bumper.
The invention has the beneficial effects that:
1. an automatic bumper assembling device with an anti-extrusion structure for a new energy automobile is characterized in that a buffer plate is arranged at the top end of a second cylinder, a fifth cylinder pushes a first push rod to move before a bumper is assembled, so that a moving plate drives the second cylinder to move to the edge of a bearing table, meanwhile, the second cylinder is started, the second cylinder pushes the buffer plate to move, so that the buffer plate moves to the top end of the bearing table, the buffer plate is matched with a travel switch arranged in a box body, so that when the bumper is assembled, the descending height of a movable assembling mechanism can be limited by the travel switch according to the distance height between the buffer plate and the bearing table, excessive acting force is applied to the bumper when the movable assembling mechanism is used for assembling the bumper, the surface deformation of the bumper caused by excessive stress during assembling is prevented, and the qualification rate of bumper assembling is greatly improved, thereby greatly improving the assembly efficiency of the bumper.
2. The utility model provides a new energy automobile is with having automatic equipment of bumper of preventing extrusion structure, bolt fixed mounting fifth cylinder is passed through in the one end of backup pad, the one end swing joint of fifth cylinder has first push rod, when the bumper is accomplished the equipment, the plummer is kept away from to fifth cylinder promotion first push rod, first push rod drives the movable plate simultaneously and keeps away from the plummer, second cylinder drive buffer board downwardly moving simultaneously, make the buffer board remove to the top that is less than the mounting bracket, thereby conveniently transfer the bumper of having assembled, prevent that the bumper from shifting the in-process and bumping with the buffer board, and then the packaging efficiency of bumper has been improved.
3. An automatic bumper assembling device with an anti-extrusion structure for a new energy automobile is characterized in that a fourth cylinder is fixedly installed at one end of a fixing plate through a bolt, a rotary cylinder is fixedly installed at the bottom end of an adjusting plate through a bolt, a sixth cylinder is movably connected to the top end of a third push rod, when the fourth cylinder is started, the fourth cylinder pushes the adjusting plate to move up and down to drive a damping block to move up and down to drive a manipulator to adjust the height to assemble parts at different positions on the bumper, and when the rotary cylinder is started, the damping block can be driven to rotate around the rotary cylinder to meet the assembling requirements of the parts at different positions on the bumper, the sixth cylinder pushes a third push rod to move to assemble the parts at different positions on the bumper, so that the distance for the manipulator to move when the bumper is assembled at different positions is reduced, thereby improving the efficiency of bumper assembly.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is an overall installation schematic of the present invention.
Fig. 2 is an elevational view of the overall construction of the present invention.
Fig. 3 is a schematic view of the internal installation of the present invention.
Fig. 4 is an internal structural view of the present invention.
FIG. 5 is a schematic view of the installation of the anti-extrusion mechanism of the present invention.
FIG. 6 is a schematic structural diagram of a mobile assembly mechanism according to the present invention.
FIG. 7 is a right side view of the mobile assembly mechanism of the present invention.
In the figure: 1. a box body; 2. a work table; 3. an anti-extrusion mechanism; 301. a mounting frame; 302. a first cylinder; 303. a movable plate; 304. a splint; 305. a support plate; 306. mounting grooves; 307. a first slide rail; 308. a first slider; 309. moving the plate; 310. a second cylinder; 311. a buffer plate; 312. a first push rod; 313. a limiting block; 4. a bearing table; 5. a mobile assembly mechanism; 501. a support frame; 502. a second slide rail; 503. a second slider; 504. a fixing plate; 505. a third cylinder; 506. a second push rod; 507. a connecting plate; 508. a fourth cylinder; 509. an adjustment plate; 510. a rotating cylinder; 511. a damping block; 512. a manipulator; 513. pushing the plate; 514. a sixth cylinder; 515. a third push rod; 516. a third slide rail; 517. a vertical plate; 6. a conveyor belt; 7. a motor; 8. a transverse plate; 9. a fourth slide rail; 10. a drive plate; 11. and (4) a bracket.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 7, an automatic bumper assembling apparatus with an anti-extrusion structure for a new energy vehicle includes: the bumper assembling device comprises a box body 1, a bearing platform 4, an anti-extrusion mechanism 3 and a movable assembling mechanism 5, wherein the bearing platform 4 is positioned in the box body 1 and used for bearing bumpers, the anti-extrusion mechanism 3 is positioned at the bottom end of the bearing platform 4 and used for protecting the bumpers during assembling, and the movable assembling mechanism 5 is positioned at two ends of the bearing platform 4 and used for assembling the bumpers.
The upper end of the box body 1 is fixedly provided with a workbench 2 through bolts, the upper end of the workbench 2 is fixedly provided with an anti-extrusion mechanism 3, the anti-extrusion mechanism 3 comprises a mounting frame 301, a first cylinder 302, a supporting plate 305, a moving plate 309, a buffer plate 311 and a first push rod 312, the mounting frame 301 is of a U-shaped structure, two ends of the mounting frame 301 are symmetrically provided with the first cylinder 302, the first cylinder 302 is fixedly connected with the mounting frame 301 through bolts, the top end of the first cylinder 302 is provided with a moving plate 303, the top end of the moving plate 303 is fixedly provided with a clamping plate 304 through bolts, a bearing table 4 is arranged between the two first cylinders 302, the bearing table 4 is positioned at the top end of the mounting frame 301, the first cylinder 302 is started to further push the moving plate 303 to move up and down, so that the moving plate 303 pushes the clamping plate 304 to move up, so that the bearing table 4 is fixed at the top end of the mounting frame 301 for convenient assembly, a support plate 305 is vertically arranged at the bottom end of the mounting frame 301, the support plate 305 is fixedly connected with the mounting frame 301 through a bolt, an installation groove 306 is concavely arranged at the top end of the support plate 305, a first slide rail 307 is fixedly arranged in the installation groove 306 through a bolt, a first slide block 308 is slidably connected with the upper end of the first slide rail 307, a moving plate 309 is fixedly arranged at the top end of the first slide block 308 through a bolt, a second cylinder 310 is vertically arranged at the top end of the moving plate 309 through a bolt, a buffer plate 311 is arranged at the top end of the second cylinder 310, a fifth cylinder is fixedly arranged at one end of the support plate 305 through a bolt, a first push rod 312 is movably connected with one end of the fifth cylinder, one end of the first push rod 312 is fixedly connected with the moving plate 309 through a, and then before the bumper is assembled, the fifth cylinder is started, the fifth cylinder pushes the first push rod 312 to move, the first push rod 312 pushes the moving plate 309 to move, so that the moving plate 309 drives the first slider 308 to move along the length direction of the first slide rail 307, so that the moving plate 309 drives the second cylinder 310 to move to the edge of the bearing table 4, meanwhile, the second cylinder 310 is started, the second cylinder 310 pushes the buffer plate 311 to move, so that the buffer plate 311 moves to the top end of the bearing table 4, the buffer plate 311 is matched with the travel switch arranged in the box body 1, so that when the bumper is assembled, the descending height of the movable assembling mechanism 5 can be limited by the travel switch according to the distance height between the buffer plate 311 and the bearing table 4, thereby preventing the movable assembling mechanism 5 from exerting excessive acting force on the bumper when the bumper is assembled, and further preventing the surface deformation caused by excessive force when the bumper is assembled, and then the qualification rate of bumper equipment has been improved greatly, thereby the packaging efficiency of bumper is improved greatly, simultaneously when the bumper is accomplished the equipment, the fifth cylinder promotes first push rod 312 and keeps away from plummer 4, first push rod 312 drives movable plate 309 simultaneously and keeps away from plummer 4, second cylinder 310 drives buffer board 311 downstream simultaneously, make buffer board 311 remove to the top that is less than mounting bracket 301, thereby conveniently transfer the bumper of having assembled, prevent that the bumper from transferring the in-process and bumping with buffer board 311, and then the packaging efficiency of bumper has been improved.
The movable assembling mechanism 5 comprises a support frame 501, a fixing plate 504, a third cylinder 505, a connecting plate 507, a fourth cylinder 508 and a manipulator 512, wherein the top end of the support frame 501 is fixedly provided with a second slide rail 502 through a bolt, the upper end of the second slide rail 502 is connected with a second slide block 503 in a sliding manner, the top end of the second slide block 503 is fixedly provided with the fixing plate 504 through a bolt, one end of the fixing plate 504 is fixedly provided with the connecting plate 507 through a bolt, one end of the connecting plate 507 is fixedly provided with a second push rod 506 through a bolt, one end of the second push rod 506 is movably connected with the third cylinder 505, the third cylinder 505 is fixedly connected with the support frame 501 through a bolt, one end of the fixing plate 504 is provided with an adjusting plate 509, the bottom end of the adjusting plate 509 is provided with the manipulator 512 for clamping parts to assemble the bumper, and further when the bumper is assembled, the third cylinder 505 is, and then the fixing plate 504 is pushed to move through the connecting plate 507, and then the manipulator 512 is pushed to move along the length direction of the second slide rail 502 through the fixing plate 504, so that the manipulator 512 finishes clamping the parts and assembling the bumper.
One end of the fixed plate 504 is fixedly provided with a fourth cylinder 508 through a bolt, the top end of the fourth cylinder 508 is movably connected with a movable rod, the top end of the movable rod is fixedly connected with an adjusting plate 509 through a bolt, and the bottom end of the adjusting plate 509 is fixedly provided with a rotary cylinder 510 through a bolt.
The bottom of revolving cylinder 510 is rotated and is connected with damping piece 511, the bottom of damping piece 511 is provided with the recess, there is manipulator 512 through bolt fixed mounting in the recess, and then make when fourth cylinder 508 starts, fourth cylinder 508 promotes adjusting plate 509 and reciprocates, and then drive damping piece 511 and reciprocate, assemble the part of different positions on the bumper with driving manipulator 512 adjustment height, when revolving cylinder 510 started simultaneously, can drive damping piece 511 and use revolving cylinder 510 to rotate as the center, and then drive manipulator 512 and rotate, in order to accomplish the equipment demand of different position parts on the bumper.
One end of the adjusting plate 509 is provided with a push plate 513, one end of the push plate 513 is provided with a moving block, the moving block is slidably connected with a third sliding rail 516, the third sliding rail 516 is fixedly connected with a vertical plate 517 through a bolt, and the bottom end of the adjusting plate 509 is fixedly provided with a manipulator 512 through a bolt.
Bolt fixed mounting has third push rod 515 on the top of push pedal 513, the top swing joint of third push rod 515 has sixth cylinder 514, sixth cylinder 514 passes through bolt and riser 517 fixed connection, and then through starting sixth cylinder 514, make sixth cylinder 514 promote third push rod 515 and remove, and then promote the manipulator 512 of adjusting plate 509 bottom through push pedal 513 and remove along the length direction of third slide rail 516, assemble with the part to different positions on the bumper, and then reduced the distance that manipulator 512 need remove when assembling the different positions of bumper, and then improved the efficiency of bumper equipment.
The upper end symmetry of workstation 2 is provided with support 11, and support 11 passes through bolt and workstation 2 fixed connection, and the level is provided with diaphragm 8 between two support 11, and diaphragm 8 passes through bolt and support 11 fixed connection, and the upper end fixed mounting of workstation 2 has the conveyer belt 6 that is used for conveying the part.
The motor 7 is fixedly installed at one end of the transverse plate 8 through a bolt, a screw rod is rotatably connected to one end of the motor 7, a transmission plate 10 is movably connected to the screw rod, and the bottom end of the transmission plate 10 is fixedly connected with the sliding block through a bolt.
The bottom and the fourth slide rail 9 sliding connection of sliding block, fourth slide rail 9 pass through bolt and diaphragm 8 fixed connection, and the one end of sliding block has the carriage release lever through bolt fixed mounting, and the bottom of carriage release lever has manipulator 512 through bolt fixed mounting.
The assembling method of the assembling equipment specifically comprises the following steps:
firstly, symmetrically arranging first cylinders 302 at two ends of a mounting frame 301, so that the first cylinders 302 are fixedly connected with the mounting frame 301 through bolts, arranging a movable plate 303 at the top ends of the first cylinders 302, fixedly arranging a clamping plate 304 at the top ends of the movable plate 303 through bolts, and arranging a bearing platform 4 between the two first cylinders 302, so that the bearing platform 4 is positioned at the top end of the mounting frame 301;
secondly, vertically arranging a supporting plate 305 at the bottom end of the mounting frame 301, so that the supporting plate 305 is fixedly connected with the mounting frame 301 through a bolt, fixedly installing a first sliding rail 307 in an installing groove 306 at the top end of the supporting plate 305 through a bolt, slidably connecting the upper end of the first sliding rail 307 with a first slider 308, fixedly installing a moving plate 309 at the top end of the first slider 308 through a bolt, vertically installing a second cylinder 310 at the top end of the moving plate 309 through a bolt, arranging a buffer plate 311 at the top end of the second cylinder 310, fixedly installing a fifth cylinder at one end of the supporting plate 305 through a bolt, movably connecting one end of the fifth cylinder with a first push rod 312, and fixedly connecting one end of the first push rod 312 with the moving plate 309 through a bolt;
thirdly, fixedly mounting a second slide rail 502 on the top end of the support frame 501 through a bolt, slidably connecting the upper end of the second slide rail 502 with a second slider 503, fixedly mounting a fixed plate 504 on the top end of the second slider 503 through a bolt, fixedly mounting a connecting plate 507 on one end of the fixed plate 504 through a bolt, fixedly mounting a second push rod 506 on one end of the connecting plate 507 through a bolt, movably connecting one end of the second push rod 506 with a third cylinder 505, and fixedly connecting the third cylinder 505 with the support frame 501 through a bolt;
fourthly, arranging a push plate 513 at one end of an adjusting plate 509, fixedly connecting one end of the push plate 513 with a moving block through a bolt, slidably connecting the moving block with a third slide rail 516, fixedly connecting the third slide rail 516 with a vertical plate 517 through a bolt, fixedly installing a manipulator 512 at the bottom end of the adjusting plate 509 through a bolt, fixedly installing a third push rod 515 at the top end of the push plate 513 through a bolt, movably connecting the top end of the third push rod 515 with a sixth air cylinder 514, and fixedly connecting the sixth air cylinder 514 with the vertical plate 517 through a bolt;
fifthly, starting the first air cylinder 302, further pushing the movable plate 303 to move up and down, so that the movable plate 303 pushes the clamping plate 304 to move up and down, so that the clamping plate 304 provides clamping force for the bearing table 4 at two ends of the bearing table 4, starting the fifth air cylinder, the fifth air cylinder pushes the first push rod 312 to move, the first push rod 312 pushes the moving plate 309 to move, so that the moving plate 309 drives the second air cylinder 310 to move to the edge of the bearing table 4, and meanwhile, the second air cylinder 310 starts, the second air cylinder 310 pushes the buffer plate 311 to move, so that the buffer plate 311 moves to the top end of the bearing table 4;
sixthly, the third cylinder 505 is started, the third cylinder 505 pushes the second push rod 506 to move, the fixing plate 504 is pushed to move through the connecting plate 507, the manipulator 512 is pushed to move along the length direction of the second slide rail 502 through the fixing plate 504, the manipulator 512 is enabled to complete clamping of parts and assembling of the parts on the bumper, the fourth cylinder 508 is started, the fourth cylinder 508 pushes the adjusting plate 509 to move up and down, the damping block 511 is driven to move up and down, the parts at different positions on the bumper are assembled by driving the manipulator 512 to adjust the height, meanwhile, the rotary cylinder 510 is started, the damping block 511 is driven to rotate by taking the rotary cylinder 510 as the center, the manipulator 512 is driven to rotate, and the parts at different positions on the bumper are assembled.
When the bumper assembling device is used, a first slide rail 307 is fixedly installed in an installation groove 306 through a bolt, a second air cylinder 310 is vertically installed at the top end of a moving plate 309 through a bolt, a buffer plate 311 is arranged at the top end of the second air cylinder 310, further, before a bumper is assembled, a fifth air cylinder pushes a first push rod 312 to move, so that the moving plate 309 drives the second air cylinder 310 to move to the edge of a bearing table 4, meanwhile, the second air cylinder 310 is started, the second air cylinder 310 pushes the buffer plate 311 to move, so that the buffer plate 311 moves to the top end of the bearing table 4, the buffer plate 311 is matched with a travel switch arranged in a box body 1, when the bumper is assembled, the descending height of a moving assembling mechanism 5 can be limited through the travel switch by the distance height between the buffer plate 311 and the bearing table 4, and therefore, an overlarge acting force is prevented from being applied to the bumper when the moving assembling mechanism 5 is assembled, the surface deformation caused by overlarge stress during the assembly of the bumper is prevented, and the qualification rate of the assembly of the bumper is greatly improved, so that the assembly efficiency of the bumper is greatly improved; a fifth cylinder is fixedly installed at one end of the supporting plate 305 through a bolt, a first push rod 312 is movably connected to one end of the fifth cylinder, when the bumper is assembled, the fifth cylinder pushes the first push rod 312 to be away from the bearing table 4, meanwhile, the first push rod 312 drives the moving plate 309 to be away from the bearing table 4, meanwhile, the second cylinder 310 drives the buffer plate 311 to move downwards, so that the buffer plate 311 moves to a position lower than the top end of the mounting frame 301, the assembled bumper is conveniently transferred, the bumper is prevented from colliding with the buffer plate 311 in the transferring process, and the assembling efficiency of the bumper is improved; a fourth cylinder 508 is fixedly installed at one end of the fixed plate 504 through a bolt, a rotary cylinder 510 is fixedly installed at the bottom end of the adjusting plate 509 through a bolt, a sixth cylinder 514 is movably connected to the top end of a third push rod 515, and thus, when the fourth cylinder 508 is actuated, the fourth cylinder 508 pushes the adjustment plate 509 to move up and down, further driving the damping block 511 to move up and down to drive the manipulator 512 to adjust the height to assemble the parts at different positions on the bumper, meanwhile, when the rotary cylinder 510 is started, the damping block 511 can be driven to rotate around the rotary cylinder 510, to complete the assembly of parts at different positions on the bumper, the sixth cylinder 514 pushes the third push rod 515 to move, so as to assemble the parts at different positions on the bumper, and further, the distance that the manipulator 512 needs to move when assembling different positions of the bumper is reduced, and the efficiency of assembling the bumper is improved.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. The utility model provides a new energy automobile is with automatic equipment of bumper with prevent extrusion structure which characterized in that includes: the bumper assembling device comprises a box body (1), a bearing table (4) positioned in the box body (1) and used for bearing a bumper, an anti-extrusion mechanism (3) positioned at the bottom end of the bearing table (4) and used for protecting the bumper during assembling, and a movable assembling mechanism (5) positioned at two ends of the bearing table (4) and used for assembling the bumper;
the upper end of the box body (1) is fixedly provided with a workbench (2) through bolts, the upper end of the workbench (2) is fixedly provided with an anti-extrusion mechanism (3), the anti-extrusion mechanism (3) comprises an installation frame (301), first air cylinders (302), a support plate (305), a movable plate (309), a buffer plate (311) and a first push rod (312), the installation frame (301) is of a U-shaped structure, the two ends of the installation frame (301) are symmetrically provided with the first air cylinders (302), the first air cylinders (302) are fixedly connected with the installation frame (301) through bolts, the top end of each first air cylinder (302) is provided with a movable plate (303), the top end of each movable plate (303) is fixedly provided with a clamp plate (304) through bolts, a bearing table (4) is arranged between the two first air cylinders (302), the bearing table (4) is positioned at the top end of the installation frame (301), the supporting plate (305) is fixedly connected with the mounting frame (301) through a bolt, the top end of the supporting plate (305) is inwards recessed to be provided with a mounting groove (306), a first sliding rail (307) is fixedly mounted in the mounting groove (306) through a bolt, the upper end of the first sliding rail (307) is connected with a first sliding block (308) in a sliding mode, the top end of the first sliding block (308) is fixedly provided with a moving plate (309) through a bolt, the top end of the moving plate (309) is vertically provided with a second air cylinder (310) through a bolt, the top end of the second air cylinder (310) is provided with a buffer plate (311), one end of the supporting plate (305) is fixedly provided with a fifth air cylinder through a bolt, one end of the fifth air cylinder is movably connected with a first push rod (312), and one end, one end of the first push rod (312) is provided with a limit block (313), and the limit block (313) is fixedly connected with the support plate (305) through a bolt;
the movable assembly mechanism (5) comprises a support frame (501), a fixing plate (504), a third cylinder (505), a connecting plate (507), a fourth cylinder (508) and a manipulator (512), the top of support frame (501) has second slide rail (502) through bolt fixed mounting, the upper end sliding connection of second slide rail (502) has second slider (503), the top of second slider (503) has fixed plate (504) through bolt fixed mounting, the one end of fixed plate (504) has connecting plate (507) through bolt fixed mounting, the one end of connecting plate (507) has second push rod (506) through bolt fixed mounting, the one end swing joint of second push rod (506) has third cylinder (505), third cylinder (505) pass through bolt and support frame (501) fixed connection, the one end of fixed plate (504) is provided with adjusting plate (509), the bottom of adjusting plate (509) is provided with manipulator (512) that are used for the centre gripping part in order to assemble the bumper.
2. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile as claimed in claim 1, wherein a fourth cylinder (508) is fixedly mounted at one end of the fixing plate (504) through a bolt, a movable rod is movably connected to the top end of the fourth cylinder (508), the top end of the movable rod is fixedly connected with the adjusting plate (509) through a bolt, and a rotary cylinder (510) is fixedly mounted at the bottom end of the adjusting plate (509) through a bolt.
3. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile is characterized in that a damping block (511) is rotatably connected to the bottom end of the rotary cylinder (510), a groove is formed in the bottom end of the damping block (511), and a manipulator (512) is fixedly installed in the groove through a bolt.
4. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile as claimed in claim 1, wherein a push plate (513) is arranged at one end of the adjusting plate (509), a moving block is arranged at one end of the push plate (513), the moving block is slidably connected with a third sliding rail (516), the third sliding rail (516) is fixedly connected with a vertical plate (517) through a bolt, and a manipulator (512) is fixedly mounted at the bottom end of the adjusting plate (509) through a bolt.
5. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile is characterized in that a third push rod (515) is fixedly mounted at the top end of the push plate (513) through a bolt, a sixth air cylinder (514) is movably connected to the top end of the third push rod (515), and the sixth air cylinder (514) is fixedly connected with a vertical plate (517) through a bolt.
6. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile is characterized in that supports (11) are symmetrically arranged at the upper end of the workbench (2), the supports (11) are fixedly connected with the workbench (2) through bolts, a transverse plate (8) is horizontally arranged between the two supports (11), the transverse plate (8) is fixedly connected with the supports (11) through bolts, and a conveyor belt (6) used for conveying parts is fixedly installed at the upper end of the workbench (2).
7. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile is characterized in that a motor (7) is fixedly mounted at one end of the transverse plate (8) through a bolt, a screw rod is rotatably connected to one end of the motor (7), a transmission plate (10) is movably connected to the screw rod, and the bottom end of the transmission plate (10) is fixedly connected with a sliding block through a bolt.
8. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile is characterized in that the bottom end of the sliding block is slidably connected with a fourth sliding rail (9), the fourth sliding rail (9) is fixedly connected with a transverse plate (8) through a bolt, a moving rod is fixedly installed at one end of the sliding block through a bolt, and a manipulator (512) is fixedly installed at the bottom end of the moving rod through a bolt.
9. The automatic bumper assembling equipment with the anti-extrusion structure for the new energy automobile as claimed in claim 1, wherein the assembling method of the automatic bumper assembling equipment comprises the following specific steps:
the method comprises the steps that first air cylinders (302) are symmetrically arranged at two ends of an installation frame (301), so that the first air cylinders (302) are fixedly connected with the installation frame (301) through bolts, a movable plate (303) is arranged at the top end of each first air cylinder (302), the top end of each movable plate (303) is fixedly provided with a clamping plate (304) through bolts, and a bearing table (4) is arranged between every two first air cylinders (302) so that the bearing table (4) is located at the top end of the installation frame (301);
secondly, vertically arranging a supporting plate (305) at the bottom end of the mounting frame (301) to enable the supporting plate (305) to be fixedly connected with the mounting frame (301) through a bolt, fixedly installing a first sliding rail (307) in an installing groove (306) at the top end of the supporting plate (305) through a bolt, slidably connecting a first sliding block (308) at the upper end of the first sliding rail (307), fixedly installing a moving plate (309) at the top end of the first sliding block (308) through a bolt, vertically installing a second cylinder (310) at the top end of the moving plate (309) through a bolt, arranging a buffer plate (311) at the top end of the second cylinder (310), fixedly installing a fifth cylinder at one end of the supporting plate (305) through a bolt, movably connecting a first push rod (312) at one end of the fifth cylinder, and fixedly connecting one end of the first push rod (312) with the moving;
thirdly, a second sliding rail (502) is fixedly installed at the top end of the support frame (501) through a bolt, the upper end of the second sliding rail (502) is connected with a second sliding block (503) in a sliding mode, a fixing plate (504) is fixedly installed at the top end of the second sliding block (503) through a bolt, a connecting plate (507) is fixedly installed at one end of the fixing plate (504) through a bolt, a second push rod (506) is fixedly installed at one end of the connecting plate (507) through a bolt, one end of the second push rod (506) is movably connected with a third air cylinder (505), and the third air cylinder (505) is fixedly connected with the support frame (501) through;
fourthly, arranging a push plate (513) at one end of an adjusting plate (509), fixedly connecting one end of the push plate (513) with a moving block through a bolt, slidably connecting the moving block with a third sliding rail (516), fixedly connecting the third sliding rail (516) with a vertical plate (517) through a bolt, fixedly mounting a manipulator (512) at the bottom end of the adjusting plate (509) through a bolt, fixedly mounting a third push rod (515) at the top end of the push plate (513) through a bolt, movably connecting a sixth air cylinder (514) at the top end of the third push rod (515), and fixedly connecting the sixth air cylinder (514) with the vertical plate (517) through a bolt;
fifthly, starting the first air cylinder (302), further pushing the movable plate (303) to move up and down, enabling the movable plate (303) to push the clamping plate (304) to move up and down, enabling the clamping plate (304) to provide clamping force for the bearing table (4) at two ends of the bearing table (4), starting the fifth air cylinder, enabling the fifth air cylinder to push the first push rod (312) to move, enabling the first push rod (312) to push the movable plate (309) to move, enabling the movable plate (309) to drive the second air cylinder (310) to move to the edge of the bearing table (4), simultaneously starting the second air cylinder (310), enabling the second air cylinder (310) to push the buffer plate (311) to move, and enabling the buffer plate (311) to move to the top end of the bearing table (4);
sixthly, starting a third air cylinder (505), pushing a second push rod (506) to move by the third air cylinder (505), further pushing a fixing plate (504) to move by a connecting plate (507), further pushing a mechanical arm (512) to move along the length direction of a second sliding rail (502) by the fixing plate (504), enabling the mechanical arm (512) to finish clamping of parts and assembling of the bumper, starting a fourth air cylinder (508), pushing an adjusting plate (509) to move up and down by the fourth air cylinder (508), further driving a damping block (511) to move up and down, so as to drive the mechanical arm (512) to adjust the height to assemble parts at different positions on the bumper, starting the rotating air cylinder (510) at the same time, driving the damping block (511) to rotate by taking the rotating air cylinder (510) as a center, further driving the mechanical arm (512) to rotate, and further assembling parts at different positions on the bumper.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910695091.8A CN110329395B (en) | 2019-07-30 | 2019-07-30 | New energy automobile is with having automatic equipment of bumper of preventing extrusion structure |
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| CN201910695091.8A CN110329395B (en) | 2019-07-30 | 2019-07-30 | New energy automobile is with having automatic equipment of bumper of preventing extrusion structure |
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| CN110329395A CN110329395A (en) | 2019-10-15 |
| CN110329395B true CN110329395B (en) | 2020-08-04 |
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| CN107336444A (en) * | 2016-04-29 | 2017-11-10 | 现代自动车株式会社 | Product assembling apparatus and manufacture the method for bumper guard plate with it |
| CN108127681A (en) * | 2018-01-12 | 2018-06-08 | 上海发那科机器人有限公司 | A kind of robot servo hand claw for carrier vehicle bumper |
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2019
- 2019-07-30 CN CN201910695091.8A patent/CN110329395B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07309269A (en) * | 1994-05-19 | 1995-11-28 | Honda Motor Co Ltd | Installation device for long and heavy object |
| KR0132842Y1 (en) * | 1996-07-25 | 1998-12-15 | 양재신 | A bumper mounting form check structure of a car longitudinal |
| KR20110113078A (en) * | 2010-04-08 | 2011-10-14 | 기아자동차주식회사 | Bumper setting apparatus for vehicle |
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|---|---|
| CN110329395A (en) | 2019-10-15 |
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Address after: 511500 No.3, Chuangxin Road, Guangzhou (Qingyuan) industrial transfer park, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province Patentee after: Guangdong Fuqiang Technology Co.,Ltd. Address before: 511500 No.3, Chuangxin Road, Guangzhou (Qingyuan) industrial transfer park, Shijiao Town, Qingcheng District, Qingyuan City, Guangdong Province Patentee before: QINGYUAN FUQIANG AUTO PARTS Co.,Ltd. |
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